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1.
  • Agren, N. D., et al. (författare)
  • Design study of part-flow evaporative gas turbine cycles : Performance and equipment sizing - Part II: Industrial core
  • 2003
  • Ingår i: Journal of engineering for gas turbines and power. - : ASME International. - 0742-4795 .- 1528-8919. ; 125:1, s. 216-227
  • Tidskriftsartikel (refereegranskat)abstract
    • This is Part II of a two-part paper and presents calculation results of a part-flow EvGT cycle based on gas turbine data for the ABB GTX100 (modified for intercooling). The evaporative gas turbine cycle is a new high-efficiency cycle that has reached the pilot testing stage. This paper presents calculation results of a new humidification strategy based on part-flow humidification. This strategy involves using only a fraction of the compressed air for humidification. Thermodynamically, it can be shown that not all the air needs to be passed through the humidification system to attain the intrinsic good flue gas heat recovery of an EvGT cycle. The presented system also includes live steam production and superheating, by heat from the hottest flue gas region, for injection. The humidifier then only uses the lower temperature levels, where it is best suited. The analyzed system is based on data for the ABB GTX100.gas turbine in intercooled mode. Part 1 of this two-part paper presents the results based on data for the aeroderovative Rolls Royce Trent. Simulation results include electric efficiency and other process data as function of degree of part flow. A detailed model of the humidifier is used, which produces sizing results both for column height and diameter. Paper 1 includes detailed description of the modeling. For the GTXI00 system, full flow humidification generates an electric efficiency of 52.6% (simple cycle 36.2%). The efficiency is virtually unaffected if the air portion to humidification is cut to 60% of accessible compressor air (represents 48% of compressor intake). If 30% of air from the compressor after cooling bleed (24% of intake) is led to the humidifier, the efficiency is reduced to 52.2%. On the other hand is the total heat exchanger area reduced by 20% and column volume by 50%. This calls for a recommendation not to use all the compressed air for humidification. It is recommended to use 15-30% of compressor intake air. The exact economic optimum depends on local fuel prices, CO2 taxes, interest rates, etc.
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2.
  • Agren, N. D., et al. (författare)
  • Design study of part-flow evaporative gas turbine cycles : Performance and equipment sizing - Part I: Aeroderivative core
  • 2003
  • Ingår i: Journal of engineering for gas turbines and power. - : ASME International. - 0742-4795 .- 1528-8919. ; 125:1, s. 201-215
  • Tidskriftsartikel (refereegranskat)abstract
    • The evaporative gas turbine cycle is a new high-efficiency power cycle that has reached the pilot testing stage. This paper presents calculation results of a new humidification strategy based on part flow humidification. This strategy involves using only a fraction of the compressed air for humidification. Thermodynamically, it can be shown that not all the air needs to be passed through the humidification system to attain the intrinsic good flue gas heat recovery of an EvGT cycle. The system presented also includes live steam production and superheating by heat from the hottest flue gas region. The humidifier only uses the lower temperature levels flue gas heat, where it is best suited. The analyzed system is based on data for the aeroderivative Rolls Royce Trent as a gas turbine core. Part 11 of this two-part paper presents the results based on data for the industrial gas turbine ABB GTX100. Simulation results include electric efficiency and other process datas as functions of degree of part Tow. A detailed model of the humidifier is also used and described, which produces sizing results both for column height and diameter. Full flow humidification generates an electric efficiency of 51.5% (simple cycle 41%). The efficiency increases when the humidification airflow is reduced, to reach a maximum of 52.9% when airflow to the humidification amounts to around 12% of the intake air to the compressor. At the same time, total heat exchanger area is reduced by 50% and humidifier volume by 36% compared to full flow humidification. This calls for a recommendation not to use all the compressed air for humidification.
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3.
  • Agren, N. D., et al. (författare)
  • First experiments on an evaporative gas turbine pilot power plant : Water circuit chemistry and humidification evaluation
  • 2002
  • Ingår i: Journal of engineering for gas turbines and power. - : ASME International. - 0742-4795 .- 1528-8919. ; 124:1, s. 96-102
  • Tidskriftsartikel (refereegranskat)abstract
    • The evaporative gas turbine (EvGT), also known as the humid air turbine (HAT) cycle, is a novel advanced gas turbine cycle that has attracted considerable interest for the last decade. This high-efficiency cycle shows the potential to be competitive with Diesel engines or combined cycles in small and intermediate scale plants for power production and/or cogeneration. A 0.6 MW natural gas-fired EvGT pilot plant has been constructed by a Swedish national research group in cooperation between universities and industry. The plant is located at the Lund Institute of Technology, Lund, Sweden. The pilot plant uses a humidification tower with metallic packing in which heated water from the flue gas economizer is brought into direct counter current contact with the pressurized air from the compressor This gives an efficient heat recovery and thereby a thermodynamically sound cycle. As the hot sections in high-temperature gas turbines are sensitive to particles and alkali compounds, water quality issues need to be carefully considered. As such, apart from evaluating the thermodynamic and part-load performance characteristics of the plant, and verifying the operation of the high-pressure humidifier, much attention is focused on the water chemistry issues associated with the recovery and reuse of condensate water from the flue gas. A water treatment system has been designed and integrated into the pilot plant. This paper presents the first water quality results from the plant. The experimental results show that the condensate contains low levels of alkali and calcium, around 2 mg/l Sigma(K,Na,Ca), probably originating from the unfiltered compressor intake, About 14 mg/l NO2- +NO3- comes from condensate absorption of flue gas NOx. Some Cu is noted, 16 mg/l, which originates from copper corrosion of the condenser tubes. After CO2 stripping, condensate filtration and a mixed bed ion exchanger the condensate is of suitable quality for reuse as humidification water The need,for large quantities of demineralized water has by manY authors been identified as a drawback for the evaporative cycle. However, by cooling the humid flue gas, the recovery, of condensed water cuts the need of water feed. A self-supporting water circuit can be achieved, with no need for any net addition of water to the system. In the pilot plant, this was achieved by cooling the flue gas to around 35degreesC.
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4.
  • Ahlgren, Fredrik, 1980-, et al. (författare)
  • Waste Heat Recovery in a Cruise Vessel in the Baltic Sea by Using an Organic Rankine Cycle : A Case Study
  • 2016
  • Ingår i: Journal of engineering for gas turbines and power. - : ASME Press. - 0742-4795 .- 1528-8919. ; 138:1
  • Tidskriftsartikel (refereegranskat)abstract
    • Maritime transportation is a significant contributor to SOx,NOx, and particle matter (PM) emissions, and to a lesser extent, of CO2. Recently, new regulations are being enforced in special geographical areas to limit the amount of emissions from the ships. This fact, together with the high fuel prices, is driving the marine industry toward the improvement of the energy efficiency of ships. Although more sophisticated and complex engine designs can improve significantly of the energy systems on ships, waste heat recovery arises as the most effective technique for the reduction of the energy consump- tion. In this sense, it is estimated that around 50% of the total energy from the fuel con- sumed in a ship is wasted and rejected through liquid and gas streams. The primary heat sources for waste heat recovery are the engine exhaust and coolant. In this work, we present a study on the integration of an organic Rankine cycle (ORC) in an existing ship, for the recovery of the main and auxiliary engines (AE) exhaust heat. Experimental data from the engines on the cruise ship M/S Birka Stockholm were logged during a port-to- port cruise from Stockholm to Mariehamn, over a period of 4 weeks. The ship has four main engines (ME) W€artsil€ a 5850kW for propulsion, and four AE 2760kW which areused for electrical generation. Six engine load conditions were identified depending on the ship’s speed. The speed range from 12 to 14 kn was considered as the design condi- tion for the ORC, as it was present during more than 34% of the time. In this study, the average values of the engines exhaust temperatures and mass flow rates, for each load case, were used as inputs for a model of an ORC. The main parameters of the ORC, including working fluid and turbine configuration, were optimized based on the criteria of maximum net power output and compactness of the installation components. Results from the study showed that an ORC with internal regeneration using benzene as working fluid would yield the greatest average net power output over the operating time. For this situation, the power production of the ORC would represent about 22% of the total elec- tricity consumption on board. These data confirmed the ORC as a feasible and promisingtechnology for the reduction of fuel consumption and CO2 emissions of existing ships.
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5.
  • Aichmayer, Lukas, et al. (författare)
  • Micro Gas-Turbine Design for Small-Scale Hybrid Solar Power Plants
  • 2013
  • Ingår i: Journal of engineering for gas turbines and power. - : ASME International. - 0742-4795 .- 1528-8919. ; 135:11, s. 113001-
  • Tidskriftsartikel (refereegranskat)abstract
    • Hybrid solar micro gas-turbines are a promising technology for supplying controllable low-carbon electricity in off-grid regions. A thermoeconomic model of three different hybrid micro gas-turbine power plant layouts has been developed, allowing their environmental and economic performance to be analyzed. In terms of receiver design, it was shown that the pressure drop is a key criterion. However, for recuperated layouts, the combined pressure drop of the recuperator and receiver is more important. In terms of both electricity costs and carbon emissions, the internally-fired recuperated micro gas-turbine was shown to be the most promising solution of the three configurations evaluated. Compared to competing diesel generators, the electricity costs from hybrid solar units are between 10% and 43% lower, while specific CO2 emissions are reduced by 20–35%.
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6.
  • Angantyr, Anders, et al. (författare)
  • A pareto-based genetic algorithm search approach to handle damped natural frequency constraints in turbo Generator rotor system design
  • 2004
  • Ingår i: Journal of engineering for gas turbines and power. - : ASME International. - 0742-4795 .- 1528-8919. ; 126:3, s. 619-625
  • Tidskriftsartikel (refereegranskat)abstract
    • The detailed design of a turbo generator rotor system is highly constrained by feasible regions for the damped natural frequencies of the system. A major problem for the designer is to find a solution that fulfills the design criterion for the damped natural frequencies. The bearings and some geometrical variables of the rotor are used as the primary design variables in order to achieve a feasible design. This paper presents an alternative approach to search for feasible designs. The design problem is formulated as an optimization problem and a genetic algorithm (GA) is used to search for feasible designs. Then, the problem is extended to include another objective (i.e., multiobjective optimization) to show the potential of using the optimization formulation and a Pareto-based GA in this rotordynamic application. The results show that the presented approach is promising as an engineering design tool
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7.
  • Angantyr, Anders, et al. (författare)
  • Constrained optimization of gas turbine tilting pad bearing designs
  • 2006
  • Ingår i: Journal of engineering for gas turbines and power. - : ASME International. - 0742-4795 .- 1528-8919. ; 128:4, s. 873-878
  • Tidskriftsartikel (refereegranskat)abstract
    • This paper presents the constrained optimization of the tilting pad bearing design on a gas turbine rotor system. A real coded genetic algorithm with a robust constraint handling technique is used as the optimization method. The objective is to develop a formulation of the optimization problem for the late bearing design of a complex rotor-bearing system. Furthermore, the usefulness of the search method is evaluated on a difficult problem. The effects considered are power loss and limiting temperatures in the bearings as well as the dynamics at the system level, i.e., stability and unbalance responses. The design variables are the bearing widths and radial clearances. A nominal design is the basis for comparison of the optimal solution found. An initial numerical experiment shows that finding a solution that fulfills all the constraints for the system design is likely impossible. Still, the optimization shows the possibility of finding a solution resulting in a reduced power loss while not violating any of the constraints more than the nominal design. Furthermore, the result also shows that the used search method and constraint handling technique works on this difficult problem.
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8.
  • Avdovic, Pajazit, 1955, et al. (författare)
  • Evaluating the Machinability of Inconel 718 Using Polar Diagrams
  • 2011
  • Ingår i: Journal of Engineering for Gas Turbines and Power. - : ASME International. - 1528-8919 .- 0742-4795. ; 133:7
  • Tidskriftsartikel (refereegranskat)abstract
    • The use of a polar diagram method for describing and evaluating the machinability of Inconel 718 was explored. Five key parameters of the work material, representing the mechanical and physical properties, which have the strongest influence on its machinability, were employed in the diagrams. These five parameters were integrated into a single polar diagram, used to describe the machinability of Inconel 718. Variations in the machinability of Inconel 718 products or components of a given type produced in different batches were analyzed. Industrial experiments were conducted to test the relationship between the polar diagram of the work material, its carbon content, and the tool wear of the ceramic cutting tools used in machining it. Work materials of Inconel 718 in which the polar diagrams of machinability were similar in size and shape exhibited very similar behavior during the cutting process. The polar diagram method employed appeared to be useful for selecting suitable cutting data for the machining of new materials. [DOI: 10.1115/1.4002679]
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9.
  • Balthasar, Michael, et al. (författare)
  • Implementation and validation of a new soot model and application to aeroengine combustors
  • 2002
  • Ingår i: Journal of Engineering for Gas Turbines and Power. - : ASME International. - 1528-8919 .- 0742-4795. ; 124:1, s. 66-74
  • Tidskriftsartikel (refereegranskat)abstract
    • The modeling of soot formation and oxidation under industrially relevant conditions has made significant progress in recent years. Simplified models introducing a small number of transport equations into a CFD Code have been used with some success in research configurations simulating a reciprocating diesel engine. Soot formation and oxidation in the turbulent flow is calculated on the basis of a laminar flamelet library model. The gas phase reactions are modeled with a detailed mechanism for the combustion of heptane containing 89 species and 855 reactions developed by Frenklach and Warnatz and revised by Mauss. The soot model is divided into gas phase reactions. the growth of polycyclic aromatic hydrocarbons (PAH) and the processes of particle inception, heterogeneous face growth, oxidation, and condensation. The first two are modeled within the laminar flamelet chemistry, while the soot model deals with the soot particle processes. The time scales of soot formation are assumed to he much larger than the turbulent time scales. Therefore rates of soot formation are tabulated in the flamelet libraries rather than the soot volume fraction itself. The different rates of soot formation, e.g., particle inception, sinface growth, firagmentation, and oxidation, computed on the basis of a detailed soot model, are calculated in the dissipation rate space and further simplified by fitting them to simple analytical functions. A transport equation for the mean soot mass fraction is solved in the CFD code. The mean rate in this transport equation is closed with the help of presumed probability density functions for the mixture fraction and the scalar dissipation rate. Heat loss due to radiation can be taken into account by including a heat loss parameter it? the flamelet calculations describing the change of enthalpy due to radiation, but was not used for the results reported here. The soot model was integrated into an existing commercial CFD code is a post-processing module to existing combustion CFD flow fields and is very robust with high convergence rates. The model is validated with laboratory flame data and using a realistic three-dimensional BM V Rolls-Royce combustor configuration, where test data at high pressure are available. Good agreement between experiment and simulation is achieved for laboratory flames, whereas soot is overpredicted for the aeroengine combustor configuration by 1-2 orders of magnitude.
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10.
  • Bartlett, Michael A., et al. (författare)
  • A study of humidified gas turbines for short-term realization in midsized power generation - Part I : Nonintercooled cycle analysis
  • 2005
  • Ingår i: Journal of engineering for gas turbines and power. - : ASME International. - 0742-4795 .- 1528-8919. ; 127:1, s. 91-99
  • Tidskriftsartikel (refereegranskat)abstract
    • Humidified Gas Turbine (HGT) cycles are a group of advanced gas turbine cycles that use water-air mixtures as the working media. In this article, three known HGT configurations are examined in the context of short-term realization for small to midsized power generation: the Steam Injected Gas Turbine, the Full-flow Evaporative Gas Turbine, and the Part-flow Evaporative Gas Turbine. The heat recovery characteristics and performance potential of these three cycles are assessed, with and without intercooling, and a preliminary economic analysis is carried out for the most promising cycles.
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