| 31. |
- Etikyala, Sreelekha, 1991
(författare)
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Particulate Formation in GDI Engines
- 2022
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- The need to comply with stringent emission regulations while improving fuel economy and reducing criteria pollutant emissions from transportation presents a major challenge in the design of gasoline Direct Injection (DI) engines because of the adverse effects of ultrafine Particulate Number (PN) emissions on human health and other environmental concerns. With upcoming advances in vehicle electrification, it may be the case that electric vehicles completely replace all current vehicles powered by internal combustion engines ensuring zero emissions. In the meantime, Gasoline Direct Injection (GDI) engines have become the primary mode of transportation using gasoline as they offer better fuel economy while also providing low CO2 emissions. However, GDI engines tend to produce relatively high PN emissions when compared to conventional Port Fuel Injection (PFI) engines, largely because of challenges associated with in-cylinder liquid fuel injection. Cold-starts, transients, and high load operation generate a disproportionate share of PN emissions from GDI engines over a certification cycle. The mechanisms of PN formation during these stages must therefore be understood to identify solutions that reduce overall PN emissions in order to comply with increasingly strict emissions standards. This work presents experimental studies on particulate emissions from a naturally aspirated single cylinder metal gasoline engine run in a homogeneous configuration. The engine was adapted to enable operation in both DI and PFI modes. In PFI mode, injection was performed through a custom inlet manifold about 50 cm from the cylinder head to maximize the homogeneity of the fuel-air mixture. The metal head was eventually modified by incorporating an endoscope that made it possible to visualize the combustion process inside the cylinder. The experimental campaigns were structured to systematically isolate and clarify PN formation mechanisms. Tests were initially performed in steady state mode to obtain preliminary insights and to screen operating conditions before conducting transient tests. Particulate emissions were measured and correlated with the images obtained through endoscope visualization where possible. Key objectives of these studies were to find ways of reducing PN formation by increasing combustion stability. It was found that by avoiding conditions that cause wall wetting with liquid fuel, PN emissions can be substantially reduced during both steady state operation and transients. Warming the coolant and injecting fuel at later timings reduced PN emissions during warmup and cold transient conditions. Additionally, experiments using fuel blends with different oxygenate contents showed that the chemical composition of the fuel strongly influences particulate formation under steady state and transient conditions, and that this effect is load-dependent. Overall, the results obtained in this work indicate that wall wetting is the dominant cause of particulate formation inside the cylinder and that fuel-wall interactions involving the piston, cylinder walls, and valves during fuel injection account for a significant proportion of PN emissions in the engine raw exhaust.
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| 32. |
- Li, Xiaojian, 1991, et al.
(författare)
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Installation effects on engine design
- 2020
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Konferensbidrag (övrigt vetenskapligt/konstnärligt)abstract
- Increasing the engine bypass ratio is one way to improve propulsive efficiency. However, an increase in the bypass ratio (BPR) has usually been associated with an increase in the fan diameter. Consequently, there can be a notable increase in the impact of the engine installation on the overall aircraft performance. In order to achieve a better balance between those factors, it requires novel nacelle and engine design concepts. This report mainly reviews installation effects on engine design. Firstly, the installation effects assessment methods are introduced. Then, the installation effects on engine cycle design, intake design and exhaust design are sequentially reviewed.
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| 33. |
- Bergström, Per, et al.
(författare)
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Dual-wavelength digital holography : single-shot shape evaluation using speckle displacements and regularization
- 2014
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Ingår i: Applied Optics. - : Optical Society of America. - 1559-128X .- 2155-3165 .- 0003-6935 .- 1539-4522. ; 53:1, s. 123-131
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Tidskriftsartikel (refereegranskat)abstract
- This paper discusses the possibility of evaluating the shape of a free-form object in comparison with its shape prescribed by a CAD model. Measurements are made based on a single-shot recording using dual-wavelength holography with a synthetic wavelength of 1.4 mm. Each hologram is numerically propagated to different focus planes and correlated. The result is a vector field of speckle displacements that is linearly dependent on the local distance between the measured surface and the focus plane. From these speckle displacements, a gradient field of the measured surface is extracted through a proportional relationship. The gradient field obtained from the measurement is then aligned to the shape of the CAD model using the iterative closest point (ICP) algorithm and regularization. Deviations between the measured shape and the CAD model are found from the phase difference field, giving a high precision shape evaluation. The phase differences and the CAD model are also used to find a representation of the measured shape. The standard deviation of the measured shape relative the CAD model varies between 7 and 19 μm, depending on the slope.
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| 34. |
- Tillig, Fabian, 1984, et al.
(författare)
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Design, operation and analysis of wind-assisted cargo ships
- 2020
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Ingår i: Ocean Engineering. - : Elsevier BV. - 0029-8018. ; 211:1, s. 1-23
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Tidskriftsartikel (refereegranskat)abstract
- This study presents a novel approach to analytically capture aero- and hydrodynamic interaction effects on wind-assisted ships. Low aspect ratio wing theory is applied and modified to be used for the prediction of lift and drag forces of hulls sailing at drift angles. Aerodynamic interaction effects are captured by analytically solving the Navier-Stokes equation for incompressible, potential flow. The developed methods are implemented to a 4 degrees-of-freedom performance prediction model called “ShipCLEAN”, including a newly developed method for rpm control of Flettner rotors on a ship to maximize fuel savings. The accuracy of the model is proven by model- and full-scale verification. To present the variability of the model, two case study ships, a tanker and a RoRo, are equipped with a total of 11 different arrangements of Flettner rotors. The fuel savings and payback times are assessed using realistic weather from ships traveling on a Pacific Ocean route (tanker) and Baltic Sea route (RoRo). The results verify the importance of using a 4 degrees-of-freedom ship performance model, aero- and hydrodynamic interaction and the importance of controlling the rpm of each rotor individually. Fuel savings of 30% are achieved for the tanker, and 14% are achieved for the RoRo.
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| 35. |
- Salunkhe, Omkar, 1990, et al.
(författare)
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Review of Current Status and Future Directions for Collaborative and Semi-Automated Automotive Wire Harnesses Assembly
- 2023
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Ingår i: Procedia CIRP. - : Elsevier. - 2212-8271. ; 120, s. 696-701
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Tidskriftsartikel (refereegranskat)abstract
- Wire harnesses are vital for any modern automotive vehicle. They control the basic functions in a vehicle, for example, windshield wipers and critical functions such as sensors, cameras, and autopilot functions. Thus, the quality of wire harness assembly is highly important. Today, wire harnesses are usually assembled manually, which creates unergonomic and tedious working conditions for operators. Traditional and collaborative industrial robots have been identified as possible solutions to overcome challenges faced by operators in this type of assembly. The international research community has proposed many solutions for automating the assembly of wire harnesses in automotive vehicles but despite these solutions, the industry has not been able to adopt a method to automate this assembly process fully or partially. This paper presents a review of findings on robot-assisted wire harness assembly processes based on a systematic literature review. Specifically, the assembly of wire harnesses in Electric Vehicles (EVs). The state-of-the-art review focuses on solutions to improve unergonomic work situations and ensure the quality of assembly operations. Best practices and reasons for the lack of extensive implementation in automotive final assembly systems are described. Further, the paper presents suggestions based on success stories where the automation of the wire harness assembly in automotive vehicles has been realised by leveraging human-centred automation solutions. Based on the findings, this paper identifies the research for future study. The findings also indicate that there is already technology that can support the automation of wire harness assembly processes in EVs but it is crucial to identify the human aspects and the role of humans in the assembly of wire harness assembly process.
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| 36. |
- Kyprianidis, Konstantinos, 1984, et al.
(författare)
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Multidisciplinary Analysis of a Geared Fan Intercooled Core Aero-Engine
- 2014
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Ingår i: Journal of Engineering for Gas Turbines and Power. - : ASME International. - 1528-8919 .- 0742-4795. ; 136:1
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Tidskriftsartikel (refereegranskat)abstract
- The reduction of CO2 emissions is strongly linked with the improvement of engine specific fuel consumption, along with the reduction of engine nacelle drag and weight. One alternative design approach to improving specific fuel consumption is to consider a geared fan combined with an increased overall pressure ratio intercooled core performance cycle. The thermal benefits from intercooling have been well documented in the literature. Nevertheless, there is very little information available in the public domain with respect to design space exploration of such an engine concept when combined with a geared fan. The present work uses a multidisciplinary conceptual design tool to analyze the option of an intercooled core geared fan aero engine for long haul applications with a 2020 entry into service technology level assumption. With minimum mission fuel in mind, the results indicate as optimal values a pressure ratio split exponent of 0.38 and an intercooler mass flow ratio of 1.18 at hot-day top of climb conditions. At ISA midcruise conditions a specific thrust of 86 m/s, a jet velocity ratio of 0.83, an intercooler effectiveness of 56%, and an overall pressure ratio value of 76 are likely to be a good choice. A 70,000 lbf intercooled turbofan engine is large enough to make efficient use of an all-axial compression system, particularly within a geared fan configuration, but intercooling is perhaps more likely to be applied to even larger engines. The proposed optimal jet velocity ratio is actually higher than the value one would expect by using standard analytical expressions, primarily because this design variable affects core efficiency at midcruise due to a combination of several different subtle changes to the core cycle and core component efficiencies at this condition. The analytical expressions do not consider changes in core efficiency and the beneficial effect of intercooling on transfer efficiency, nor do they account for losses in the bypass duct and jet pipe, while a relatively detailed engine performance model, such as the one utilized in this study, does. Mission fuel results from a surrogate model are in good agreement with the results obtained from a rubberized-wing aircraft model for some of the design parameters. This indicates that it is possible to replace an aircraft model with specific fuel consumption and weight penalty exchange rates. Nevertheless, drag count exchange rates have to be utilized to properly assess changes in mission fuel for those design parameters that affect nacelle diameter.
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| 37. |
- Schmidt, Bernard, 1981-, et al.
(författare)
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Context Awareness in Predictive Maintenance
- 2016
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Ingår i: Current Trends in Reliability, Availability, Maintainability and Safety<em></em>. - Cham : Springer. - 9783319235974 - 9783319235967 ; , s. 197-211
-
Bokkapitel (refereegranskat)abstract
- Maintenance of assembly and manufacturing equipment is crucial to ensure productivity, product quality, on-time delivery, and a safe working environment. Predictive Maintenance approach utilizes the condition monitoring (CM) data to predict the future machine conditions and makes decisions upon this prediction. Recent development in CM leads to context aware approach where in parallel with CM measurements also data and information related to the context are gathered. Context could be operational condition, history of machine usage and performed maintenance actions. In general more obtained information gives better accuracy of prediction. It is important to track operational context in dynamically changing environment. Today in manufacturing we can observe shift from mass production to mass customisation. This leads to changes from long series of identical products to short series of different variants. Therefore implies changing operational conditions for manufacturing equipment. Moreover, where asset consist of multiple identical or similar equipment the context aware method can be used to combine in reliable way information. This should allow to increase accuracy of prediction for population as a whole as well as for each equipment instances. Same of those data have been already recorded and stored in industrial IT systems. However, it is distributed over different IT systems that are used by different functional units (e.g. maintenance department, production department, quality department, tooling department etc.). This paper is a conceptual paper based on initial research work and investigation in two manufacturing companies from automotive industry.
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| 38. |
- Thulin, Oskar, 1987, et al.
(författare)
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First and Second Law Analysis of Radical Intercooling Concepts
- 2018
-
Ingår i: Journal of Engineering for Gas Turbines and Power. - : ASME International. - 1528-8919 .- 0742-4795. ; 140:8, s. 081201-081201-10
-
Tidskriftsartikel (refereegranskat)abstract
- An exergy framework was developed taking into consideration a detailed analysis of the heat exchanger (HEX) (intercooler (IC)) component irreversibilities. Moreover, it was further extended to include an adequate formulation for closed systems, e.g., a secondary cycle (SC), moving with the aircraft. Afterward, the proposed framework was employed to study two radical intercooling concepts. The first proposed concept uses already available wetted surfaces, i.e., nacelle surfaces, to reject the core heat and contributes to an overall drag reduction. The second concept uses the rejected core heat to power a secondary organic Rankine cycle and produces useful power to the aircraft-engine system. Both radical concepts are integrated into a high bypass ratio (BPR) turbofan engine, with technology levels assumed to be available by year 2025. A reference intercooled cycle incorporating a HEX in the bypass (BP) duct is established for comparison. Results indicate that the radical intercooling concepts studied in this paper show similar performance levels to the reference cycle. This is mainly due to higher irreversibility rates created during the heat exchange process. A detailed assessment of the irreversibility contributors, including the considered HEXs and SC, is made. A striking strength of the present analysis is the assessment of the component-level irreversibility rate and its contribution to the overall aero-engine losses.
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| 39. |
- Thulin, Oskar, 1987
(författare)
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On the Analysis of Energy Efficient Aircraft Engines
- 2017
-
Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Aero engine performance analysis is highly multidimensional using various measures of component performance such as turbomachinery and mechanical efficiencies, and pressure loss coefficients. Using conventional performance analysis, relying on only the laws of thermodynamics, it is possible to understand how the performance parameters affect the component performance, but it is difficult to directly compare the magnitude of various loss sources. A comprehensive framework has been detailed to analyze aero engine loss sources in one common currency. As the common currency yields a measure of the lost work potential in every component, it is used to relate the component performance to the system performance. The theory includes a more detailed layout of all the terms that apply to a propulsion unit than presented before. The framework is here adopted to real gases to be used in state of the art performance codes. Additionally, the framework is further developed to enable detailed studies of two radical intercooling concepts that either rejects the core heat in the outer nacelle surfaces or uses the core heat for powering of a secondary cycle. The theory is also extended upon by presenting the installed rational efficiency, a true measure of the propulsion subsystem performance, including the installation effects of the propulsion subsystem as it adds weight and drag that needs to be compensated for in the performance assessment.
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| 40. |
- Ericson Öberg, Anna, et al.
(författare)
-
Diagnostics of Opportunities – A Dialogue Tool for Addressing Digital Factory Maturity
- 2024
-
Ingår i: Sustainable Production through Advanced Manufacturing, Intelligent Automation andWork Integrated Learning. - Amsterdam : IOS Press. - 9781643685106 - 9781643685113 ; , s. 395-406
-
Konferensbidrag (refereegranskat)abstract
- For over 15 years, the concept of Industry 4.0, now transitioning into Industry 5.0, has been a focal point for the manufacturing sector. Yet, the success of companies in embracing digital transformation varies. There are numerous models and assessment tools for assessing digital readiness and maturity. Several models have been developed over the years, but firms also realize no "one-size-fits-all" exists when testing them. Previous studies show that firms must take charge of their own digital transformation (DT) journey to find a path that suits their specific needs.This qualitative paper is driven by a case study supported by a within-case analysis conducted with a heavy-machine industry with fourteen production plants worldwide – data collected from 2020 to 2023. Volvo Construction Equipment (Volvo CE), created Factory 4 Tomorrow (F4T) to address Industry 4.0. The central challenge for the F4T initiative was how to facilitate an inside-outside approach to identify an inclusive maturity model that emphasizes learning and collaboration. A diagnostic of opportunities model was created to aid the organisation’s transformation journey. It aimed to support all plants by evaluating their maturity in digital transformation, identifying gaps, and support in prioritising. Unlike traditional models that assess and compare plant levels, this model aimed to foster awareness and alignment, establishing a shared language. Thus, a unique model was explicitly crafted for the firm. The process of developing the model itself enhanced awareness and alignment. Therefore, this paper explores the development process - failures and successes - to compile a digital transformation maturity model tailor-made to a firm’s needs and goals. The objective is to offer comprehensive advice for firms to implement DT initiatives effectively in a way that suits them.
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