| 1. |
- Alam, Mohammad Anzar, et al.
(författare)
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Limitation of a line-of-light online paper surface measurement system
- 2014
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Ingår i: IEEE Sensors Journal. - 1530-437X .- 1558-1748. ; 14:8, s. 2715-2724
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Tidskriftsartikel (refereegranskat)abstract
- A new prototype device has been developed based on a laser triangulation principle to measure online surface topography in the paper and paperboard industries. It characterizes the surface in a wide spatial scale of topography from 0.09-10 mm. The prototype's technique projects a narrow line-of-light perpendicularly onto the moving paper-Web surface and scattered reflected light is collected at a low angle, low specular, and reduced coherent length onto the CCD sensors synchronized with the laser sources. The scattering phenomenon determines surface deviations in the z-direction. The full-width, at half-maximum of a laser line in cross section is sensitive in computation of the surface topography. The signal processing aspect of the image processing, for example, threshold and filtering algorithms are also sensitive in estimating the accurate surface features. Moreover, improper light illumination, intensity, reflection, occlusion, surface motion, and noise in the imaging sensor, and so forth, all contribute to deteriorate the measurements. Optical techniques measure the surface indirectly and, in general, an evaluation of the performance and the limitations of the technique are both essential and challenging. The paper describes the accuracy, uncertainty, and limitations of the developed technique in the raw profiles and in terms of the rms roughness. The achieved image subpixel resolution is 0.01 times a pixel. Statistically estimated uncertainty (2σ) in the laboratory environment was found 0.05 μm for a smooth sample, which provides a 95% confidence level in the rms roughness results. The depth of field of the prototype is ~2.4 mm.
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| 2. |
- Alam, Mohammad Anzar, et al.
(författare)
-
Real time surface measurement technique in a wide range of wavelengths spectrum
- 2014
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Ingår i: IEEE Sensors Journal. - 1530-437X .- 1558-1748. ; 14:1, s. 285-294
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Tidskriftsartikel (refereegranskat)abstract
- Real time surface topography measurement in the paper and paperboard industries is a challenging research field. The existing online techniques measure only a small area of paper surface and estimate topographical irregularities in a narrow scale as a single predictor. Considering the limitations and complications in measuring the surface at high speed, a laser line triangulation technique is explored to measure surface topography in a wide scale. The developed technique is new for the paper and paperboard application that scans a line onto the paper-web surface up to 210 mm in length in the cross machine direction. The combination of a narrow laser linewidth imaging, a subpixel resolution, and the selection of a unique measurement location has made it possible to measure roughness and simultaneously characterize paper surface topography from 0.1 to 30 mm spatial wavelength. This spatial range covers wide scale surface properties such as roughness, cockling, and waviness. The technique clearly distinguishes and characterizes the surface of newspaper, and lightweight coated, coated, and uncoated paperboard in real time during the paper manufacturing process. The system temporal noise for the average roughness is estimated as 37 dB. The signal to noise ratio found is from 5.4 to 8.1 in the short spatial wavelength up to 1 mm, whereas it is more than 75 in the long spatial wavelength from 5 to 10 mm.
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