| 1. |
- Bejjani, Roland, et al.
(författare)
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An Experimental and Finite Element Approach for a Better Understanding of Ti-6Al-4V Behavior When Machining under Cryogenic Environment
- 2021
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Ingår i: Materials. - : MDPI AG. - 1996-1944. ; 14:11
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Tidskriftsartikel (refereegranskat)abstract
- Due to increasing demand in manufacturing industries, process optimization has become a major area of focus for researchers. This research optimizes the cryogenic machining of aerospace titanium alloy Ti-6Al-4V for industrial applications by studying the effect of varying the nozzle position using two parameters: the nozzle's separation distance from the tool-chip interface and its inclination angle with respect to the tool rake face. A finite element model (FEM) and computational fluid dynamics (CFD) model are used to simulate the cryogenic impingement of cryogenic carbon dioxide on the tool-workpiece geometry. Experiments are conducted to evaluate cutting forces, tool wear, and surface roughness of the workpiece, and the results are related to the CFD and FEM analyses. The nozzle location is shown to have a significant impact on the cutting temperatures and forces, reducing them by up to 45% and 46%, respectively, while the dominant parameter affecting the results is shown to be the separation distance. Cryogenic machining is shown to decrease adhesion-diffusion wear as well as macroscopic brittle chipping of the cutting insert compared to dry turning, while the workpiece surface roughness is found to decrease by 44% in the case of cryogenic machining.
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| 2. |
- Berglund, T., et al.
(författare)
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High velocity compaction of high speed steel powder : possibilities and constraints
- 2007
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Ingår i: Proceedings of the Euro Powder Metallurgy Congress and Exhibition, Euro PM 2007. ; , s. 21-26
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Konferensbidrag (refereegranskat)abstract
- It is known that gas atomized powders as well as high alloyed metal powders are difficult to press into green bodies using conventional quasi static pressing techniques. However, the development of the high velocity compaction (HVC) technique has expanded the possibility to compact a larger spectrum of metal powders. Although the HVC technique has many similarities with conventional pressing techniques, the high energy impact makes it an interesting technique not only for the pressing of conventional metal powders to green bodies of high density but also for the pressing of "difficult to press metal powders". Today, high speed steel (HSS) is increasingly being used in different types of components. Consequently, there is an increasing interest in the near net shape manufacturing of HSS components. The aim of the present study is to evaluate the possibility to utilize HVC to press green bodies from different types of HSS powder covering both gas and water atomized HSS powders. The results show that the HSS powders investigated differ with respect to compaction properties, i.e. compressibility and green body quality. While the water atomized powders exhibit very good compaction properties, resulting in green bodies of high density, good surface finish and high strength, the gas atomized powders cannot be pressed in the as-atomized condition using HVC. However, agglomerated as well as milled gas atomized HSS powders show significant improved compaction properties compared to the as-atomized powders, although all showed defects of varying sizes depending on the applied energy during compaction.
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| 3. |
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| 4. |
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| 5. |
- Bexell, Ulf, et al.
(författare)
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Bonding of vegetable oils to mercapto silane treated metal surfaces : Surface engineering on the nano scale
- 2006
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Ingår i: Thin Solid Films. - : Elsevier BV. - 0040-6090 .- 1879-2731. ; 515:2, s. 838-841
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Tidskriftsartikel (refereegranskat)abstract
- In this paper the bonding of thin vegetable oil films on mercapto silane treated aluminium surfaces has been studied. The silane molecules are attached to the surface by metal-oxygen-silicon bonds. The coupling between the unsaturated bonds of the vegetable oil and the thiol functionalised surface was obtained through a photoinduced thiol-ene reaction. The surfaces were characterised by X-ray photoelectron spectroscopy (XPS). Vegetable oil contains both saturated and unsaturated carbon chains. For the reactions investigated in this study it is the unsaturated carbon chains that can react by a thiol-ene reaction and the results indicate that it is possible to attach a vegetable oil to a metal surface pre-treated with a thiol functionalised silane.
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| 6. |
- Bexell, Ulf, et al.
(författare)
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Characterisation of a Non-Organofunctional Silane Film Deposited on Al, Zn and Al-43.4Zn-1.6Si Alloy-Coated Steel, Part I. Surface Characterization by ToF-SIMS
- 2001
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Ingår i: Surface and Interface Analysis. - 0142-2421 .- 1096-9918. ; 31:3, s. 212-222
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Tidskriftsartikel (refereegranskat)abstract
- The need to develop new environmentally friendly pretreatments in the surface engineering of metal substrates has become more and more important.This is mainly due to the toxic and carcinogenic properties of the chromium-based surface pretreatments frequently used in the industry. During the last decade, simple solution-dip silane-based pretreatments have emerged as promising candidates for the replacement of currently used pretreatments of metals. Recent investigations have shown that the performance of these newly developed pretreatments is strongly dependent on the chemical composition and structure of the silane film and consequently a lot of work, based on advanced surface analytical techniques, is needed in order to characterize these properties. In the present study, time-of-flight secondary ion mass spectrometry (ToF-SIMS) has been used to characterize the structure of thin films of the non-organofunctional silane 1,2-bis(triethoxysilyl)ethane (BTSE) deposited on three different metal substrates, i.e. Al, Zn and Al-43.4Zn-1.6Si (AlZn) alloy-coated steel. Of special interest was an evaluation of the influence of substrate material on the structure and composition of the silane films. The results show that the BTSE silane forms a thin, evenly distributed film over the substrate surfaces and that the molecular structure of the silane film is independent of the type of metal substrate. Analysis of the molecular ions in the positive mode shows that the surface structure of the BTSE silane is very complex and that the BTSE condensates via one to three SiOSi bridges. Also, the results show that the BTSE silane is not fully hydrolysed using a hydrolysing time of 1 h. Finally, if an alcohol is used as a solvent for the BTSE there is a clear chemical interaction between the alcohol and the silane, resulting in an exchange of alkoxy groups between the alcohol and the silane. Copyright © 2001 John Wiley & Sons, Ltd.
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| 7. |
- Bexell, Ulf, et al.
(författare)
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Characterisation of a Non-Organofunctional Silane Film Deposited on Al, Zn and Al-43.4Zn-1.6Si Alloy Coated Steel, Part II. Interfacial Characterization by ToF-SIMS and AES
- 2001
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Ingår i: Surface and Interface Analysis. - 0142-2421 .- 1096-9918. ; 31:3, s. 223-231
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Tidskriftsartikel (refereegranskat)abstract
- Time-of-flight secondary ion mass spectrometry (ToF-SIMS) has been used to analyse the interface between a non-organofunctional silane and three different metal substrates (aluminium, zinc and an aluminium-zinc alloy). Ion etching using Ga+ ions was used to expose the interfacial region. Ion fragments from the samples were examined carefully where supposed metal-oxygen-silicon ion fragments should appear in the mass spectra. From high mass resolution spectra it was concluded that there exists an AlOSi+ ion fragment at nominal mass m/z = 71 amu on the aluminium and aluminium-zinc alloy substrates and a ZnOSi+ ion fragment at nominal mass m/z = 108 amu on the zinc and aluminium-zinc alloy substrates. These results are further enhanced by the fact that the characteristic ion pattern of ZnOSi+-type ion fragments, composed of different naturally stable zinc and silicon isotopes, in the mass range m/z = 108-112 amu showed the expected relative peak height relations. The presence of these metal-oxygen-silicon ion fragments is a strong indication that chemical interaction between the silane and the metal substrates exists and that the nature of this interaction is due to the formation of a covalent bond between the silane and the metal substrate. Copyright © 2001 John Wiley & Sons, Ltd.
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| 8. |
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| 9. |
- Bexell, Ulf, et al.
(författare)
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High temperature oxidation of plastically deformed ferritic interconnect steel
- 2011
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Ingår i: ECS Transactions. - Pennington : The Electrochemical Society. - 1938-5862 .- 1938-6737. ; 35:1, s. 2463-2470
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Tidskriftsartikel (refereegranskat)abstract
- In this study, thin sheets of a 22% Cr ferritic steel, Sandvik Sanergy HT has been coated with a thin metallic cobalt film. Samples of the coated steel sheet were exposed to two different forming experiments simulating different aspects of sheet metal forming and post high temperature oxidation. The results show that the metallic cobalt film cracks when the steel sheet is subjected to biaxial straining but that the cracks heal at high temperature. Material subjected to modified scratch testing i.e. simulating the contact between sheet metal and forming tool will oxidize in the same manner as non-scratched material. Also, from high temperature corrosion point of view there is no difference between materials formed under lubricated or dry conditions when oxidized. However, from a tribological point of view a lubricated contact situation is preferred.
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| 10. |
- Bexell, Ulf, et al.
(författare)
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Initial oxidation of ferritic interconnect steel, effect due to a thin ceria coating
- 2012
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Ingår i: European Fuel Cell Forum 2012 - Proceedings (memory stick).
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Konferensbidrag (övrigt vetenskapligt/konstnärligt)abstract
- Today there exist many ferritic stainless steel grades with a chemical composition speciallydesigned to be used as interconnects in solid oxide fuel cell applications in a temperatureinterval of 650-850°C. The steels have good high temperature mechanical properties andcorrosion resistance as well as good electron conductivity in the formed chromium oxidescale.One way to substantially decrease the high temperature degradation of the interconnectsteel i.e. improve properties such as increased surface conductivity and decreasedoxidation and chromium evaporation is to coat the interconnect steel with suitablecoatings. Today it is well known that a thin cobalt coating hinders chromium evaporationand a ceria coating lowers the oxidation rate at high temperature. Thus, by coating theinterconnect steel the properties are improved to an extent that it should be possible to usea cheaper standard steel, e.g. AISI 441, as substrate for the coatings.In this study the ferritic stainless steel alloys Sandvik Sanergy HT and AISI 441 is oxidizedin laboratory air at temperatures at 750°C, 800°C and 850°C. The results show that a welladhered oxide scale of a complex layered structure is formed with significant amounts ofMn, Fe, Cr and Ti in the oxide scale. A Ce coating significantly reduces the growth rate ofthe oxide scale. The lower Cr content in the AISI 441 alloy does not affect the initial hightemperature corrosion properties when coated with Ce. Also, the results demonstrate theusefulness of ToF-SIMS depth profiling for characterisation of the initial stages of oxidationof SOFC materials.
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