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| 2. |
- Karlsson, Patrik, 1973-, et al.
(författare)
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Galling resistance and wear mechanisms for cold-work tool steels in lubricated sliding against high strength stainless steel sheets
- 2012
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Ingår i: Wear. - Amsterdam : Elsevier. - 0043-1648 .- 1873-2577. ; 286-287, s. 92-97
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Tidskriftsartikel (refereegranskat)abstract
- Tool damage in sheet metal forming of stainless steel is of high concern for the forming industry. In the present work, ingot cast AISI D2 and advanced powder metallurgy tool steel (PM) cold-work tool steels were evaluated and ranked regarding wear mechanisms and galling resistance. Wear tests were performed using a slider-on-flat-surface (SOFS) tribometer in sliding against austenitic–ferritic (duplex) stainless steel sheets at different contact pressures in lubricated conditions. The best galling resistance was observed for the nitrogen alloyed PM tool steels. Abrasive scratching of the tool surfaces and transfer of sheet material due to adhesive wear were the main metal forming tool surface damage mechanisms. By increasing the hardness of one PM sheet metal forming tool grade, the galling resistance was enhanced.
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| 3. |
- Karlsson, Patrik, 1973-, et al.
(författare)
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Galling resistance evaluation of tool steels by two different laboratory test methods for sheet metal forming
- 2012
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Ingår i: Lubrication Science. - : John Wiley & Sons. - 0954-0075 .- 1557-6833. ; 24:6, s. 263-272
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Tidskriftsartikel (refereegranskat)abstract
- Adhesive accumulation of work material on the tool surface is today a major problem in many sheet metal-forming applications. Different laboratory test methods are used to investigate galling with respect to different tool materials, lubricants and process conditions. In the present study, the galling resistance of a modern nitrogen-alloyed powder metallurgy tool steel and an conventional ingot cast D2 type tool steel was evaluated under lubricated sliding against ferritic stainless steel sheets using a commercial pin-on-disc (POD) and an in-house made slider-on-flat-surface (SOFS) tribotester. The investigated tool steels ranked similarly in terms of galling resistanc in both test methods. However, sliding distances to galling were longer for the SOFS equipment due to continuous sliding on new lubricated sheet surface. Best performance was demonstrated by the powder metallurgy tool steel treated to 65 HRC. Differences in friction behaviour and galling initiation were analysed on the basis of the two different working conditions, i.e. open (SOFS) and closed (POD) tribosystems. Copyright © 2012 John Wiley & Sons, Ltd.
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| 4. |
- Karlsson, Patrik, 1973-, et al.
(författare)
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Influence of size and distribution of hard phases in tool steels on the early stage of galling
- 2012
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Ingår i: TOOL 2012. - Knittelfeld : Verlag "Gutenberghaus". - 9783901384523
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Konferensbidrag (refereegranskat)abstract
- In sheet metal forming processes, contact pressures are relatively high and total sliding distances are long, which demands tool steels to prevent tool damage and to resist galling. Galling is related to microscopic and macroscopic material transfer, but, the mechanisms of initiation are not thoroughly understood.To investigate galling initiation, lubricated sliding testing in the Slider-On-Flat-Surface (SOFS) tribometer was performed for ingot cast (IC) AISI D2 type and nitrogen alloyed powder metallurgy (PM) tool steel. The sheet grade was EN 1.4509 ferritic stainless steel. To reveal mechanisms in the early stages of galling initiation, transfer and accumulation of sheet material to the tool surfaces were characterized using AFM and SEM.It was found that already after a short sliding distance, transfer of sheet material occurred covering both the matrix and the hard phases. Macroscopic analysis of the contact area showed that initial material transfer and further lump growth occurred at positions corresponding to high plastic strains in the sheet material. Even though initial material transfer was observed for both tested tool steels, the sliding distance to the point where transfer and further lump formation occurred was longer for the PM tool steel. This was discussed in correlation to differences in size and distribution of the hard phases in the tool steels, which was confirmed by AFM and SEM.
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| 5. |
- Karlsson, Patrik, 1973-, et al.
(författare)
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Influence of work material proof stress and tool steel microstructure on galling initiation and critical contact pressure
- 2013
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Ingår i: Tribology International. - Amsterdam : Elsevier. - 0301-679X .- 1879-2464. ; 60, s. 104-110
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Tidskriftsartikel (refereegranskat)abstract
- EN 1.4301 (austenitic), EN 1.4509 (ferritic), EN 1.4162 (duplex) and EN 1.4310 C1000 (metastable austenitic) stainless steels were tested in lubricated sliding against an ingot cast EN X153WCrMoV12 and powder metallurgy nitrogen alloyed Uddeholm Vancron 40 tool steels to reveal critical to galling contact pressure, Pcr. The calculated Pcr were higher for steels with higher strength. At P>Pcr, due to plastic flow of sheet material, the tool is damaged substantially and wear-induced matrix damage causes rapid galling initiation. At P
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