| 1. |
- Alimohammadzadeh, Rana, et al.
(författare)
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Improving the mechanical properties of CTMP fibers by combining synergistic organocatalytic/polyelectrolyte complex surface engineering with sulfite pretreatment
- 2022
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Ingår i: Proceedings of the International Mechanical Pulping Conference. ; , s. 149-
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Konferensbidrag (övrigt vetenskapligt/konstnärligt)abstract
- Fabrication of paper-based packaging materials is increasing and the challenge is developing a sustainable process to manufacture the materials that can compete with plastics. Employing stronger fiber in production of fiber-based materials improves the efficiency of fabrication process by using a reduced amount of biomass. Cationic starch is a well-known polysaccharide that has been introduced to paper and paperboard fibers to improve the mechanical properties of lignocellulosic fibers. The polyelectrolyte (PE) multilayer method has been popularized as a new and interesting technique to enhance the adsorption of cationic starch on the fiber for improving the strength properties of chemi-thermomechanical pulp (CTMP), chemical and kraft pulps. We have shown in our previous work that the synergistic combination of organocatalysis and PE complexes improved the mechanical properties of CTMP and TMP. In this work, we chose to expand this concept by integrating it with low-dose sulfite pretreatment of wood chips in preparation of CTMP. Thus, CTMP produced by initial sulfite pre-treatment was next surface engineered by synergistic combination of organocatalysis and PE complexes using organic acids as catalysts. The CTMP pulps, which contains 0.1-0.24 wt.% sulfur, produced by our novel pulp-engineering strategy shows a dramatic strength increase (Z- strength: up to 100 %) as compared to no surface engineering. While only sulfite pre-treatment and PE-complex surface engineering were able to improve the strength properties, it was only when the organic catalysts was present that the highest strength improvements were reached. Thus, a clear synergistic effect of the catalyst was observed.
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| 2. |
- Engstrand, Per, 1955-, et al.
(författare)
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A method of producing cellulosic pulp
- 1991
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Patent (populärvet., debatt m.m.)abstract
- Mechanical and chemimechanical cellulose pulp, particularly paper pulp, is produced at a low energy input by disintegrating and beating wood material in one or more stages. Acccording to the invention, a substance capable of forming complexes with polyvalent metal ions, particularly calcium ions, so-called complexing agent, is added to the wood material prior to the beating process in order to replace said calcium or other polyvalent metal ions with sodium ions, therewith a further reduction in the energy input is obtained.
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| 3. |
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| 4. |
- Engstrand, Per, 1955-, et al.
(författare)
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Method of reducing the energy consumption at the refining of cellulose containing material [Sätt att reducera energikonsumtionen vid raffinering av cellulosahaltigt material]
- 1987
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Patent (populärvet., debatt m.m.)abstract
- Method of reducing the energy consumption at the refining/beating of cellulose-containing material by the addition of alkali to the material for neutralizing acid groups bonded to the fibre wall. According to the invention, the pH-value in the pulp suspension is measured at the refiner outlet, the alkali is added in an amount depending on the measured pH value for neutralization without excess in the beating zone or immediately before the material enters the same, in an amount of 0.05-9 kg/ton, preferably 0.5-5 kg/ton, suitably 1-4 kg/ton, calculated as NaOH.
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| 5. |
- Engstrand, Per O., 1955-, et al.
(författare)
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Mekmassainitiativet för energieffektivitet, e2mp-i
- 2015
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Rapport (övrigt vetenskapligt/konstnärligt)abstract
- Projektet har drivits som ett program för finansiering av forskning som ska utveckla ochdemonstrera tekniker som reducerar elenergiförbrukningen med 50% vid tillverkning avTMP och CTMP med bibehållna slutproduktegenskaper hos tryckpapper och kartong.Programmet är en del av skogsindustrins initiativ att under en tioårsperiod tillsammansmed svenska och norska finansiärer investera minst 200 Mkr för att nå detta radikalaeffektiviseringsmål. Ett uttalat mål för industriinitiativet är också att befästaforskningsnoderna vid FSCN i Sundsvall och PFI i Trondheim.Parallellt med Energimyndighetens finansiering, 30 Mkr, har Norges Forskningsråd satsat25 MNOK (2010‐14) i industriinitiativet, KK‐stiftelsen 36 MSEK (2011‐17) ochMittuniversitetet har finansierat12 MSEK. Industrins totala satsning kommer att överstiga100 MSEK redan vid utgången av 2017.Resultat från benchmarkingstudien BAT2012 av industrins modernaste TMP‐ och CTMPlinjersamt från demonstrationsskaleprojekt visas i rapporten. Projekten baseras delvis pågrundläggande forskningsprojekt genomförda inom FSCN´s KK‐stiftelse‐finansieradeforskningsprofil och projektet ”Filling the Gap” 31676‐, ISSN 1650‐5387 2014:57. Resultaten visar följande reduktionsnivåer; 28% TMP för news (Braviken), 14% TMP för SC(Kvarnsveden) och 21% CTMP för kartong (Skoghall).Utöver demoprojekten finns ytterligare tydliga potentialer beskrivna i övriga delprojekt:Processintensifiering och processmodifiering > 15%Processtabilitet via avancerad processanalys och reglering > 15%Kombinera effektivaste processavsnitt från benchmarking ca 25%Detta gör det troligt att det kommer att gå att i fullskaliga demonstrationsförsök validera50% elenergireduktion inom de tre produktområdena, förutsatt att fortsattforskningsfinansiering finns tillgänglig. Tre av de idéer till avknoppningsprojekt somframkommit under projektets gång har redan erhållit beslut om finansiering frånEnergimyndigheten 2015. Ytterligare projektförslag baserade på den här redovisadeforskningen kommer att ingå i ansökningar under 2016. Utöver energireduktion i själva TMP‐ och CTMP‐processerna har forskare vid FSCN lagt forskningsgrunden för hur manska kunna tillverka mycket starka förpackningsmaterial från dessa massatyper på ettenergieffektivt sätt. Även inom detta område kommer en ansökning omuppskalningsprojekt att skickas in.
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| 6. |
- Gorski, Dmitri
(författare)
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ATMP Process : Improved Energy Efficiency in TMP Refining Utilizing Selective Wood Disintegration and Targeted Application of Chemicals
- 2011
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- This thesis is focused on the novel wood chip refining process called AdvancedThermomechanical Pulp (ATMP) refining. ATMP consists of mechanical pretreatmentof chips in Impressafiner and Fiberizer prior to first stage refining atincreased intensity. Process chemicals (this study was concentrated on hydrogenperoxide and magnesium hydroxide) are introduced into the first stage refiner.It is known that the use of chemicals in TMP process and first stage refining atelevated intensity can reduce the energy demands of refining. The downside is thatthey also alter the character of the produced pulp. Reductions in fibre length andtear index are usually the consequences of refining at elevated intensity. Additionof chemicals usually leads to reduction of the light scattering coefficient. Usingstatistical methods it was shown that it is possible to maintain the TMP character ofthe pulp using the ATMP process. This is explained by a separation of thedefibration and the fibre development phases in refining. This separation allowsdefibration of chips to fibres and fibre bundles without addition of chemicals orincrease in refining intensity. Chemicals are applied in the fibre developmentphase only (first stage refiner). The energy demand in refining to reach tensileindex of 25 Nm/g was reduced by up to 1.1 MWh/odt (42 %) using the ATMPprocess on Loblolly pine. The energy demand in refining of White spruce, requiredto reach tensile index of 30 Nm/g, was reduced by 0.65 MWh/odt (37%).Characterizations of individual fibre properties, properties of sheets made fromlong fibre fractions and model fibre sheets with different fines fractions werecarried out. It was established that both the process equipment configuration (i.e.the mechanical pre‐treatment and the elevated refining intensity) and the additionof process chemicals in the ATMP process influence fibre properties such as external and internal fibrillation as well as the amount of split fibres. Improvementof these properties translated into improved properties of sheets, made from thelong fibre fractions of the studied pulps. The quality of the fines fraction alsoimproved. However, the mechanisms of improvement in the fines quality seem tobe different for fines, generated using improved process configuration andaddition of process chemicals. The first type of fines contributed to better bondingof model long fibre sheets through the densification of the structure. Fines whichhave been influenced by the addition of the process chemicals seemed in additionto improve bonding between long fibres by enhancing the specific bond strength.The improved fibre and fines properties also translated into better airpermeability and surface roughness of paper sheets, properties which areespecially important for supercalendered (SC) printing paper. The magnitude offibre roughening after moistening was mainly influenced by the processequipment configuration while the addition of process chemicals yielded lowestfinal surface roughness due to the lowest initial surface roughness. There was nodifference in how fines fractions from the studied processes influenced the fibreroughening. However, fines with better bonding yielded model fibre sheets withhigher PPS, probably due to their consolidation around fibre joints. Hence, thedecrease in PPS can probably be attributed to the improvements in the long fibrefraction properties while the improvement of fines quality contributed to thereduction of air permeability.The process chemicals, utilized in the ATMP process (Mg(OH)2 and H2O2) alsoproved to be an effective bleaching system. Comparable increases in brightnesscould be reached using the ATMP process and conventional tower bleaching.Maximum brightness of the pulp was reached after approximately 10 minutes ofhigh‐consistency storage after refining or 40 minutes of conventional bleaching.This study was conducted using a pilot scale refiner system operated as a batchprocess. Most of the experiments were performed using White spruce (Piceaglauca). In Paper I, Loblolly pine (Pinus taeda) was used. It is believed that theresults presented in this thesis are valid for other softwood raw materials as well,but this limitation should be considered.
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| 7. |
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| 8. |
- Gorski, Dmitri, et al.
(författare)
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Review: Reduction of energy consumption in TMP refining through mechanical pre-treatment of wood chips
- 2010
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Ingår i: Nordic Pulp & Paper Research Journal. - 0283-2631 .- 2000-0669. ; 25:2, s. 156-161
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Forskningsöversikt (refereegranskat)abstract
- This review covers the effect of mechanical pre-treatment of wood chips on the energy consumption in refining and the quality of pulp. To understand the mechanisms of mechanical pre-treatment, a short description of relevant refining theory and reported effects of pre-treatment on wood morphology is given. Mechanical pre-treatment offers a chance to utilize the energy needed to defibrate chips in a more efficient way, minimizing the cyclic elastic deformations which are the main defibration mechanism in refining. Studies of fibre morphology indicate that compressive pretreatment mechanically introduces favorable weak points in the S1 and S2 fibre walls where defibration proceeds easier upon subsequent refining.Published results which cover the effect of the pretreatment on energy consumption and pulp properties are reviewed. Energy reduction of between 10% and 30% is reported in the literature. High ratio of volumetric compression is necessary. Pressurized conditions are required to ensure that the fibres are not damaged during the pre-treatment. Other effects of compressive pretreatment include a more uniform chip size and moisture content, better penetration of chemicals and removal of extractives from the chips. A list of equipment used for chip pre-compression is provided together with published results of pilot-scale and mill-scale operation.
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| 9. |
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| 10. |
- Muhic, Dino, et al.
(författare)
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Energy efficiency in double disc refining. Influence of intensity by segment design
- 2011
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Ingår i: Nordic Pulp & Paper Research Journal. - 0283-2631 .- 2000-0669. ; 26:3, s. 224-231
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Tidskriftsartikel (refereegranskat)abstract
- The goal with this work was to study the effect of segment design on electrical energy consumption and pulp quality in double disc TMP production. Mill scale trials were performed with refiner segments from Metso, which were designed based on the fluid dynamics theory. The calculated intensity for the different segments was related to the measured pulp quality. Refining with the high intensity segments (Turbine (TM)) produced pulp with similar tensile index and a significantly higher specific light scattering coefficient at certain specific energy consumption when compared with the reference segments. One drawback with the high intensity segments was the limited operating window due to fibre cutting. The trials showed that segment performance can be modelled, which facilitates the development of new segment designs.
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