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Sökning: WFRF:(Ferreira Rafael) > Teknik

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1.
  • Dutra, Thiago, 1985, et al. (författare)
  • Mechanism based failure of 3D-printed continuous carbon fiber reinforced thermoplastic composites
  • 2021
  • Ingår i: Composites Science and Technology. - : Elsevier BV. - 0266-3538. ; 231
  • Tidskriftsartikel (refereegranskat)abstract
    • The present work describes a computational mechanism based failure analysis conducted for 3D-printed continuous carbon fiber reinforced thermoplastic composites (CFRTPCs), which could not be seen in the available literature. The material failure is investigated based on intraply failure evaluation and adopts different failure criteria for the material constituents. The micromechanical modeling employs the Asymptotic Homogenization technique and comprises the selection of a representative volume element statistically equivalent to the microstructure of the material, which is identified from cross-section micrographs. In contrast to recent work, it is demonstrated that an additional relation is required for the macroscopic deviatoric stresses acting over the matrix. This avoids an overestimation of the matrix failure when the reinforced lamina is subjected to longitudinal and shear loads. The resulting failure envelopes are presented and compared to those provided by analytical failure theories available in the literature. The results obtained by the micromechanical approach showed its ability to predict failure of 3D-printed CFRTPCs, in addition to bring different elements for the discussion that could not be captured with analytical models. In this context, it is believed that the characteristics inherent to the microstructure reproduced in the RVE,  articularly contributed to obtaining more realistic failure envelopes.
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2.
  • Dutra, Thiago, 1985, et al. (författare)
  • Expanding Puck and Schürmann Inter Fiber Fracture Criterion for Fiber Reinforced Thermoplastic 3D-Printed Composite Materials
  • 2020
  • Ingår i: Materials. - : MDPI AG. - 1996-1944. ; 13:7
  • Tidskriftsartikel (refereegranskat)abstract
    • The present work expands the application of Puck and Schürmann Inter-Fiber Fracture criterion to fiber reinforced thermoplastic 3D-printed composite materials. The effect of the ratio between the transverse compressive strength and the in-plane shear strength is discussed and a new transition point between the fracture conditions under compressive loading is proposed. The recommended values of the inclination parameters, as well as their effects on the proposed method, are also discussed. Failure envelopes are presented for different 3D-printed materials and also for traditional composite materials. The failure envelopes obtained here are compared to those provided by the original Puck and Schürmann criterion and to those provided by Gu and Chen. The differences between them are analyzed with the support of geometrical techniques and also statistical tools. It is demonstrated that the Expanded Puck and Schürmann is capable of providing more suitable failure envelopes for fiber reinforced thermoplastic 3D-printed composite materials in addition to traditional semi-brittle, brittle and intrinsically brittle composite materials.
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3.
  • Pereira Ferreira, Rafael, et al. (författare)
  • Concept of a Novel Path Planning Strategy for Wire + Arc Additive Manufacturing of Bulky Parts : Pixel
  • 2021
  • Ingår i: Metals. - : MDPI. - 2075-4701. ; 11:3, s. 1-20
  • Tidskriftsartikel (refereegranskat)abstract
    • An innovative trajectory strategy was proposed and accessed for wire arc additive manufacturing (WAAM), applicable to different and more complex geometries, rather than being a single solution. This strategy, named Pixel, can be defined as a complex multitask procedure to carry out optimized path planning, whose operation is made through computational algorithms (heuristics), with accessible computational resources and tolerable computational time. The model layers are fractioned in squared grids, and a set of dots is systematically generated and distributed inside the sliced outlines, resembling pixels on a screen, over which the trajectory is planned. The Pixel strategy was based on creating trajectories from the technique travelling salesman problem (TSP). Unlike existing algorithms, the Pixel strategy uses an adapted greedy randomized adaptive search procedure (GRASP) metaheuristic, aided by four concurrent trajectory planning heuristics, developed by the authors. Interactions provide successive trajectories from randomized initial solutions (global search) and subsequent iterative improvements (local search). After all recurrent loops, a trajectory is defined and written in machine code. Computational evaluation was implemented to demonstrate the effectof each of the heuristics on the final trajectory. An experimental evaluation was eventually carried out using two different not easily printable shapes to demonstrate the practical feasibility of the proposed strategy.
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4.
  • Dutra, Thiago, 1985, et al. (författare)
  • Identification of Representative Equivalent Volumes on the Microstructure of 3D-Printed Fiber-Reinforced Thermoplastics Based on Statistical Characterization
  • 2022
  • Ingår i: Polymers. - : MDPI AG. - 2073-4360. ; 14:5
  • Tidskriftsartikel (refereegranskat)abstract
    • The present work describes a methodology to compute equivalent volumes representing the microstructure of 3D-printed continuous fiber-reinforced thermoplastics, based on a statistical characterization of the fiber distribution. In contrast to recent work, the methodology herein presented determines the statistically equivalent fiber distribution directly from cross-section micrographs, instead of generating random fiber arrangements. For this purpose, several regions, with different sizes and from different locations, are cropped from main cross-section micrographs and different spatial descriptor functions are adopted to characterize the microstructures in terms of agglomeration and periodicity of the fibers. Detailed information about the adopted spatial descriptors and the algorithm implemented to identify the fiber distribution, as well as to define the location of cropped regions, are given. From the obtained statistical characterization results, the minimum size of the equivalent volume required to be representative of the fiber distribution, which is found in the cross-section micrographs of 3D-printed composite materials, is presented. To support the findings, as well as to demonstrate the effectiveness of the proposed methodology, the homogenized properties are also computed using representative equivalent volumes obtained in the statistical characterization and the results are compared to those experimentally measured, which are available in the literature.
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5.
  • Ferreira, Rafael Pereira, et al. (författare)
  • Development and implementation of a software for wire arc additive manufacturing preprocessing planning : trajectory planning and machine code generation
  • 2022
  • Ingår i: Welding in the World. - : Springer Science and Business Media Deutschland GmbH. - 0043-2288 .- 1878-6669.
  • Tidskriftsartikel (refereegranskat)abstract
    • To overcome a shortage of flexible and low-cost solutions for wire arc additive manufacturing (WAAM) preprocessing, this work´s objective was to develop and validate an in-house computational programme in an open-source environment for WAAM preprocessing planning. Algorithms for reading STL (stereolithography) files and implementing rotation, slicing, trajectory planning, and machine code generation were elaborated and implemented in the Scilab environment (free and open-source). A graphical interface was developed to facilitate user interaction, with 5 options for path planning. The functionality of each work step is detailed. For validation of the software, single and multiple-layer prints, with different geometrical complexity and printing challenges, were built in a CNC table geared by the generated machine code. The validation criteria were deposition imperfection, morphological, and dimensional tolerances. The outputs showed that the parts were successfully printed. Therefore, this work demonstrates that Scilab provides the necessary resources for companies and universities to implement and/or develop algorithms for planning and generating trajectories for WAAM. Moreover, emerging ideas can be reasonably easily implemented in such software, not always possible in commercial packages. 
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6.
  • Kehoe, Laura, et al. (författare)
  • Make EU trade with Brazil sustainable
  • 2019
  • Ingår i: Science. - : American Association for the Advancement of Science (AAAS). - 0036-8075 .- 1095-9203. ; 364:6438, s. 341-
  • Tidskriftsartikel (övrigt vetenskapligt/konstnärligt)
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