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14th NOLAMP Conference : The 14th Nordic Laser Materials Processing Conference, August 26th – 28th 2013, Gothenburg, Sweden
- 2013
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Samlingsverk (redaktörskap) (övrigt vetenskapligt/konstnärligt)abstract
- Laser is a key element in obtaining a sustainable economy in Europe. Innovative laser processes will play a significant role in future green manufacturing as they provide a precise, well-controlled and highly effective energy deposition to the workpiece. Future challenges are to increase the spectrum of laser manufacturing technologies in all sectors where the laser can offer innovative product solutions, higher product quality, less environmental impact, higher productivity and in turn cost benefits.The NOLAMP conferences address all aspects of laser materials processing from fundamental science to industrial applications. The first NOLAMP conference took place in Oslo in 1987 in a period of intense development of the laser processes and their industrial applications. The NOLAMP has continued on a biannual cycle ever since, strengthening the Nordic laser community by encouraging knowledge transfer and networking. Now, 26 years later, in the forthcoming 14th NOLAMP, the research and development of processes like laser welding, laser hybrid welding, laser cutting and laser surface treatment is still very important, as well as the development of industrial applications and equipment for laser material processing. This time the NOLAMP Conference will be held in Gothenburg, Sweden. In this highly industrialized region of Sweden and with the close distance to Denmark, Norway and Finland, we hope to attract a strong participation from industry and the scientific community. On behalf of the Nordic laser community and Luleå University of Technology, it is our great pleasure to invite you to the 14th NOLAMP conference.
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- Akselsen, Odd M., et al.
(författare)
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A first assessment of laser hybrid welding of 420 mpa steel for offshore structure application
- 2013
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Ingår i: 14th NOLAMP Conference. - Luleå : Luleå tekniska universitet. - 9789174396881 - 9789174396898 ; , s. 171-182
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Konferensbidrag (övrigt vetenskapligt/konstnärligt)abstract
- For many years, laser hybrid welding has been used in various industries to increaseproductivity and reduce costs. One example is the adaption of the hybrid process inshipbuilding. The next natural step is to further develop the process for the oil and gasindustry, where the welded joint properties requirements are more severe, and the ability tohandle tolerance deviations is more critical. As a first attempt to develop hybrid laser processfor the use in offshore structures, the present investigation addresses preliminary weldingtrails carried out with 15 kW fibre laser with appropriate gas metal arc welding equipment,using double Y joint geometry and 20 mm thick 420 MPa steel plates. The subsequent weldtesting included both Charpy V notch impact and CTOD fracture mechanical testing at -30°C.The results indicate that the heat affected zone (HAZ) of the examined steel appeared withsatisfactory Charpy and CTOD toughness (> 200 J, > 0.2 mm) while the weld metal hadinsufficient toughness (20-40 J, < 0.2 mm). With a better welding wire, designed for lowtemperature applications, it is reasonable to suggest that laser hybrid arc welding can be usedfor applications even below a temperature of -30°C.
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| 4. |
- Bergström, David, et al.
(författare)
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Mathematical Modelling of Laser Absorption Mechanisms in Metals: A Review
- 2003
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Ingår i: M4PL16 - 16th Meeting on Mathematical Modelling of Materials Processing with Lasers.
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Konferensbidrag (övrigt vetenskapligt/konstnärligt)abstract
- In Laser Material Processing, an understanding of the fundamental absorption mechanisms plays a vital role in determining the optimum processing parameters and conditions. To this end, a combination of experimental as well as of theoretical work is required. In this paper, results of some of the most important mathematical models of laser-metal interactions are reviewed, including models for absorptivity dependence on wavelength, polarization, angle of incidence, workpiece temperature, surface roughness, defects, impurities and oxides.
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- Brandau, Benedikt, et al.
(författare)
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Proof-of-concept of an absorbance determination of a powder bed by high resolution coaxial multispectral imaging in laser material processing
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Ingår i: Additive Manufacturing. - 2214-8604 .- 2214-7810.
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Tidskriftsartikel (övrigt vetenskapligt/konstnärligt)abstract
- Imaging techniques are very popular for process monitoring in laser material processing due to their high information content. At the same time, coaxial systems focused by passive laser optics still present a major challenge, because most laser optics cause imaging errors for the monitoring channel. In this paper, the design, methodology and procedure are shown to be able to acquire coaxial image data by standard laser components, which is demonstrated by components for a laser powder bed fusion system and their use on a powder bed. The focus is on the correction of the image data to produce a high-resolution, geometrically accurate and gap-free overview image of the entire processing area. For this purpose, optical simulations of the system are performed to detect aberrations, distortions and chromatic errors and to correct them by hardware elements or in software post-processing. Over the entire 114 mm by 114 mm working area, objects can be captured geometrically accurate with a maximum deviation of 22 μm - 49 μm, depending on the detection wavelength. By capturing images atPaper C: Coaxial multispectral imaging Benedikt Brandau148wavelengths of 405 nm, 450 nm, 520 nm, 580 nm, 625 nm and 850 nm, multispectral information is gained over the entire working area. In addition, an absorbance of the powder bed is derived from the images. To qualify this methodology, tests are performed on 20 different powders. These include different particle sizes, aged and oxidized powders of different metals. The ability to determine absorbance is simulated by ray tracing powder surfaces. This allows the determination of in-line absorbances from the powder bed with a maximum deviation of 2.5 % compared to absorbance spectra of established methods. The origins of component defects such as foreign particles, powder oxidation, spatter and uncoated areas were able to be identified down to a diameter of 20 μm.
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- Brandau, Benedikt
(författare)
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Spectral analysis in laser powder bed fusion
- 2022
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Licentiatavhandling (övrigt vetenskapligt/konstnärligt)abstract
- This thesis is about the investigation of the spectral interaction of electromagnetic radiation with metal powders. For this purpose, spectral data of powders for laser powder bed fusion processes are investigated in three papers using different techniques. In paper A the spectral radiation behavior of the laser interaction zone is considered, in paper B and C the absorbance behavior of different metal powders depending on their state and measurement method. Paper A investigates the spectral signal of the process light generated by laser material interaction in laser powder bed fusion. The detection is performed by a coaxially guided measuring beam and a quasi-coaxial measuring beam simultaneously guided by another scanning optics. The signal characteristics depend on the angle of incidence of the measuring beam to the laser material interaction zone. Using high-speed recordings and optical simulations, a model for describing the signal behavior could be determined. The measured spectral intensity distribution representing the degree for energy coupling can be corrected with a correction factor over the whole field for solid materials. This correction includes a function describing the numerical aperture of the measuring channel and the laser intensity on the working field. For the investigated powder, the measurement signal fluctuated strongly and no transferable model could be formed. The reason for this was the different absorbance behavior of the powders investigated. Paper B therefore deals in detail with the spectral absorbance behavior of metal powders for additive manufacturing. Using a high-precision spectrometer, 39 powders were measured reflectively over a wide spectral range and the absorbance determined. By varying the degree of use, aging, grain size and impurities, various influence parameters are determined experimentally and discussed theoretically. Based on 20 derived laser wavelengths, technically usable wavelengths with better process efficiency and stability are proposed. From the obtained absorbance, the efficiency of energy coupling can be estimated and form a broad data base for the optimization of laser parameters. In order to perform the absorbance determinations also in situ in a laser powder bed fusion system paper C describes a possibility of an inline absorbance determination by high resolution coaxial imaging. A method is discussed for geometrically correct and gapless imaging of the processing plane, recorded through the laser optics. By imaging at six different wavelengths, metal powders can be distinguished by their absorbance spectrum and impurities can be detected. In an experimental implementation the functionality of the method is proven. The results are validated by optical simulations, ray tracing and comparative measurements with a high-precision spectrometer.
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- Büntgen, Ulf, et al.
(författare)
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Reply to 'Limited Late Antique cooling'
- 2017
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Ingår i: Nature Geoscience. - : Springer Science and Business Media LLC. - 1752-0894 .- 1752-0908. ; 10:4, s. 243-243
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Tidskriftsartikel (övrigt vetenskapligt/konstnärligt)
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- Da Silva, Adrien
(författare)
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Aspects of material and heat transfer in drop- and powder-based laser additive manufacturing
- 2023
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Additive Manufacturing became a major research topic and part of industrial production in the past years. Numerous techniques now allow to build 3D structures with a wide choice of materials. When it comes to processing of metals, a laser beam is often used as a heat source to melt either a wire or powder. Novel approaches of material deposition are also developed, such as Laser Droplet Generation, which could potentially be applied to Additive Manufacturing. During the process, the laser beam light is partly absorbed by the material, and is then converted to heat, which can induce melting and even vaporization. Additive Manufacturing presents several processing challenges, such as the recoil pressure acting on the drops and powder particles that affects their trajectory. Storage and recycling of the powders is also an important aspect since the powder properties are changed through aging. Another challenge is the adjustment of process parameters according to varying deposition conditions, where the use of process monitoring techniques is crucial.Therefore, this thesis aims at better understanding (i) the effects of recoil pressureon metal drops and powder particles, (ii) powder aging and its effects on the process, and (iii) process optimisation and stability via monitoring. In the six adjoined papers, high-speed imaging and thermal imaging were used to observe laser Additive Manufacturing processes involving both metal drops and powders. The videos enabled to observe drop detachments, measure trajectories, plot powder density maps, quantify powder catchment in the melt pool, measure themelt pool geometry, detect oxides, and extract cooling rates. The experimental results were supplemented with material analysis and theoretical calculations of thermodynamics, recoil pressure and surface tension.These studies allowed to conclude that the recoil pressure induced by laser irradiation on a drop or a powder particle can have some significant effect such as acceleration, change of trajectory, or disintegration. However, these effects seem to be considerably lower than what theoretical models predict. It was also found that the recoil pressure can be used to accurately detach drops from a wire, which was utilised as a new material deposition method for Additive Manufacturing. In Directed Energy deposition, it was showed that aging of the aluminium powder feedstock should be avoided since it induces high porosity, high dilution and decreased mechanical properties. Finally, to guarantee a defect-free deposition during the whole process, it was demonstrated that a thermal camera can be used to monitor the melt pool size, which allows to apply appropriate laser power adjustments to compensate for changing building conditions.
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| 9. |
- Da Silva, Adrien
(författare)
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Laser-induced recoil pressure on metal drops and powder particles
- 2021
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Licentiatavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Additive Manufacturing became a major research topic and part of industrial production in the past years. Numerous techniques now allow to build 3D structures with a wide choice of materials. When it comes to processing of metals, a laser beam is often used as a heat source to melt either a wire or powder, where the trajectory of spatters and powder particles can be affected by the laser beam radiation. Laser beam irradiation is partly absorbed by the material, and is then converted to heat, which can cause melting and even vaporization. The vaporization of material induces a recoil pressure on the melt pool, which affects its geometry and dynamics. However, the effects of the recoil pressure on airborne objects such as drops and powder particles are still relatively unknown. Their different sizes and boundary conditions compared to a melt pool might affect their behaviour under high laser beam radiation. Therefore, this thesis aims at better understanding the effects of the recoil pressure on metal drops and powder particles, as well as their impacts on Additive Manufacturing processes, especially Directed Energy Deposition and Laser Metal Wire Deposition. In the three adjoined papers, high-speed imaging was used to observe (i) powder blown through a laser beam, (ii) drops falling in a laser beam, and (iii) drops detaching from a wire in a laser beam. The videos enabled to calculate the acceleration of powder particles and drops of different sizes, the density map of the powder stream, and the detachment direction of the drops. The experimental results were completed with theoretical calculations of thermodynamics, recoil pressure and surface tension. These studies allowed to conclude that the acceleration induced by the recoil pressure on a drop or a powder particle increases with decreased size. Moreover, the recoil pressure causes a slight deviation of the powder stream in Directed Energy Deposition that can induce a better powder focusing. The recoil pressure can also cause the disintegration of powder particles in the laser beam. Finally, it was shown that the recoil pressure can be used to detach drops on demand from a wire and accelerate them towards the substrate where they can be strategically deposited for building additive structures.
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