| 1. |
- Da Silva, Adrien, et al.
(författare)
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Influence of aluminium powder aging on Directed Energy deposition
- 2022
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Ingår i: Materials & design. - : Elsevier. - 0264-1275 .- 1873-4197. ; 218
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Tidskriftsartikel (refereegranskat)abstract
- The use of aluminium alloys for Additive Manufacturing is of high interest for advanced geometries and lightweight applications. In Directed Energy Deposition, a powder stock is processed with a laser beam, which offers a high process flexibility. However, aging of the powder feedstock during storage or after recycling remains fundamentally challenging for aluminium alloys because of their sensitivity to oxida-tion and porosity. In order to investigate these effects, AlSi10Mg powder batches were aged in different conditions and processed by Directed Energy Deposition. The results showed that powder aging does not significantly change the particle size or morphology, but it introduces more oxygen and hydrogen in the powder. The oxidation of the particles reduces the laser beam absorbance of the powder and increases wetting of the melt pool, which affects the track geometry. A 3.5 to 4.2 times higher porosity was observed in the material deposited from aged powder, which are most likely hydrogen pores causedby the increased hydrogen content in the aged powder. The tensile properties of the parts built with aged powder showed 19.0% lower yield strength, 14.2% lower ultimate strength and 99.2% higher elongation, which are most likely the results of the coarser microstructure and increased porosity.
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| 2. |
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| 3. |
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| 4. |
- Norman, Peter, et al.
(författare)
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A sophisticated platform for characterization, monitoring and control of machining
- 2006
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Ingår i: Measurement science and technology. - BRISTOL, ENGLAND : IOP Publishing. - 0957-0233 .- 1361-6501. ; 17:4, s. 847-854
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Tidskriftsartikel (refereegranskat)abstract
- The potential for improving the performance of machine tools is considerable. However, for this to be achieved without tool failure or product damage, the process must be sufficiently well understood to enable real-time monitoring and control to be applied. A unique sophisticated measurement platform has been developed and applied to two different machining centres, particularly for high-speed machining up to 24 000 rpm. Characterization and on-line monitoring of the dynamic behaviour of the machining processes has been carried out using both contact-based methods (accelerometer, force sensor) and non-contact methods (laser Doppler vibrometry and magnetic shaker) and numerical simulation (finite element based modal analysis). The platform was applied both pre-process and on-line for studying an aluminium testpiece based on a thin-walled aerospace component. Stability lobe diagrams for this specific machine/component combination were generated allowing selection of optimal process parameters giving stable cutting and metal removal rates some 8-10 times higher than those possible in unstable machining. Based on dynamic characterization and monitoring, a concept for an adaptive control with constraints based machine tool controller has been developed. The developed platform can be applied in manifold machining situations. It offers a reliable way of achieving significant process improvement
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| 5. |
- Alam, M. Minhaj, et al.
(författare)
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The influence of surface geometry and topography on the fatigue cracking behaviour of laser hybrid welded eccentric fillet joints
- 2010
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Ingår i: Applied Surface Science. - : Elsevier BV. - 0169-4332 .- 1873-5584. ; 265:6, s. 1936-1945
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Tidskriftsartikel (refereegranskat)abstract
- Laser hybrid welding of an eccentric fillet joint causes a complex geometry for fatigue load by four point bending. The weld surface geometry and topography were measured and studied in order to understand the crack initiation mechanisms. The crack initiation location and the crack propagation path were studied and compared to Finite Element stress analysis, taking into account the surface macro- and micro-geometry. It can be explained why the root and the upper weld toe are uncritical for cracking. The cracks that initiate from the weld bead show higher fatigue strength than the samples failing at the lower weld toe, as can be explained by a critical radius for the toe below which surface ripples instead determine the main stress raiser location for cracking. The location of maximum surface stress is related to a combination of throat depth, toe radius and sharp surface ripples along which the cracks preferably propagate.
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| 6. |
- Bergström, David, et al.
(författare)
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Laser absorption measurements in opaque solids
- 2005
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Ingår i: 10th NOLAMP Conference : the 10th Nordic Laser Materials Processing Conference, 17-19 August 2005, Luleå Sweden. - Luleå : Luleå University of Technology. - 9163172283 ; , s. 444-
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Konferensbidrag (refereegranskat)abstract
- In LaserMaterial Processing, an understanding of the fundamental absorption mechanisms plays a vital role in determining the optimum processing parameters and conditions. The absorptance, which characterizes how much a material absorbs, can alter during a processing application, as a result of melting, boiling, structural changes of the surface, oxidation, plasma formation, etc. To gain knowledge of these complex processes, a combination of experimental as well as of theoretical work is required. In this paper, an overview of the most common experimental methods and techniques to measure laser absorption in opaque solids, such as metals, will be presented.
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| 7. |
- Alam, Md. Minhaj, et al.
(författare)
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Fatigue behaviour study of laser hybrid welded eccentric fillet joints : Part II: State-of-the-art of fracture mechanics and fatigue analysis of welded joints
- 2009
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Ingår i: 12th NOLAMP proceeding 2009. - Kgs. Lyngby : ATV-SEMAPP.
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Konferensbidrag (refereegranskat)abstract
- Simplified fatigue and fracture mechanics based assessment methods are widely used by the industry to determine the structural integrity significance of postulated cracks, manufacturing flaws, service-induced cracking or suspected degradation of engineering components under normal and abnormal service loads. In many cases, welded joints are the regions most likely to contain original fabrication defects or cracks initiating and growing during service operation. The welded joints are a major component that is often blamed for causing a structure failure or for being the point at which fatigue or fracture problems initiate and propagate. Various mathematical models/techniques for various classes of welded joints are developed by analytically or by simulation software's that can be used in fatigue and fracture assessments. This literature survey compiled useful information on fracture and fatigue analysis of various welded joints. The present review is divided into two major sections- fracture mechanics and fatigue analysis with widely used models. A survey table is also introduced to get the outlook of research trend on fatigue and fracture over last 3 decades. Although tremendous research effort has been implemented on fatigue and fracture analysis of conventional welding, research on relatively new welding technology (laser welding, hybrid laser welding) is still limited and unsatisfactory. In order to give guarantee or make welding standard for new welding technology, further research is required in the field of fatigue and fracture mechanics including FEM and multi-scale modeling.
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| 8. |
- Alam, Md. Minhaj, et al.
(författare)
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Fatigue behaviour study of laser hybrid welded eccentric fillet joints : Part I
- 2009
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Ingår i: 12th NOLAMP proceeding 2009. - Kgs. Lyngby : ATV-SEMAPP.
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Konferensbidrag (refereegranskat)abstract
- Welded joints are a major component that is often responsible for causing a structure failure or for being the point at which fatigue cracking initiates and propagates. Despite tremendous research efforts, the understanding of fatigue behaviour is still limited, particularly for new techniques like laser hybrid welding. Beside a comprehensive state-of-the-art study, the paper presents a fatigue study of laser hybrid welded eccentric fillet joint of stainless steel of 10 mm thickness, with 5 mm displacement. Motivation is to study the influence of the surface geometry shape on fatigue performance under a four point bending test. 13 samples were produced, measuring the toe radii and testing under constant amplitude loading with stress ratio R=0. Different techniques have been used to measure local weld geometry, like plastic replica, a 3D optical profiler and a 3D-digitizer. The influence of the local weld geometry, like the toe radii, on the stress concentration was studied by FE-analysis. Occasionally lack of fusion was observed, which was taken into account in the FE-analysis. Based on the nominal stress approach, SN-curves were designed for laser hybrid welded eccentric fillet joints. Macro hardness tests were carried out and the crack surfaces were observed in order to detect crack initiation and propagation. Correlations between the toe radii, the corresponding stress maxima and crack initiation locations were studied between the different samples and even along the welds.
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| 9. |
- Alam, Md. Minhaj, et al.
(författare)
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Influence of defects on fatigue crack propagation in laser hybrid welded eccentric fillet joint
- 2011
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Ingår i: Engineering Fracture Mechanics. - : Elsevier BV. - 0013-7944 .- 1873-7315. ; 78:10, s. 2246-2258
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Tidskriftsartikel (refereegranskat)abstract
- Fatigue cracking of laser hybrid welded eccentric fillet joints has been studied for stainless steel. Two-dimensional linear elastic fracture mechanics analysis was carried out for this joint geometry for four point bending load. The numerical simulations explain for the experimental observations why the crack propagates from the lower weld toe and why the crack gradually bends towards the root. Lack of fusion turned out to be uncritical for the initiation of cracks due to its compressive stress conditions. The linear elastic fracture mechanics analysis has demonstrated in good qualitative agreement with fatigue test results that lack of fusion slightly (<10%) reduces the fatigue life by accelerating the crack propagation. For the geometrical conditions studied here improved understanding of the crack propagation was obtained and in turn illustrated. The elaborated design curves turned out to be above the standard recommendations.
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| 10. |
- Håkansson, Anders, et al.
(författare)
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Barriers to Implementation of Laser Welding Technology – A Study of 11 Companies in Scandinavia
- 2015
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Ingår i: Manufacturing Science and Technology. - : Horizon Research Publishing Co., Ltd.. - 2333-2735 .- 2333-2697. ; 3:2, s. 48-55
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Tidskriftsartikel (refereegranskat)abstract
- In the manufacturing industry, one essential contribution to sustain high competitiveness is successful regular implementation of advanced manufacturing technology. Barriers of different sorts could interfere with this implementation. The purpose of this study is to investigate whether there are barriers to implementation of laser welding technology and how they affect the implementation process. Eleven small manufacturing companies, mainly in northern Sweden and Finland, are interviewed regarding their experiences with implementation of laser welding technology. What is clear is that this is a more complex question than just lack of money. The study shows other underlying barriers to have more influence on the lack of implementation. Many of the barriers are connected with organization and management. Identifying these barriers and when they occur in the implementation process may improve implementation efficiency.
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