| 1. |
- Almqvist, Andreas, et al.
(författare)
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An Abbott curve based rough surface contact mechanics approach
- 2005
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Ingår i: Proceedings of the World Tribology Congress III - 2005. - New York : American Society of Mechanical Engineers. ; , s. 397-398
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Konferensbidrag (refereegranskat)abstract
- In this way all the height information of the surface profile is preserved and not only a few parameters, like Ra, Rq, Rz, Rsk, etc. The aim of this work is to investigate how classes of surfaces based on a single Abbott curve perform in terms of contact mechanical parameters like the real area of contact. The result shows that surfaces taken from a class of random surfaces generated from a specific Abbott curve behaves similar in a contact mechanics simulation. That is, the distribution of for example the real area of contact within such a class is compact, having a small deviation from its mean.This implies that it is possible to simulate classes of surfaces based on Abbott curves and to use the results to predict contact mechanical properties of real surface topographies.
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| 2. |
- Almqvist, Andreas, et al.
(författare)
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Development of a lubrication simulation model
- 2009
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Ingår i: Svenska mekanikdagarna. - Stockholm : Svenska nationalkommittén för mekanik. ; , s. 74-
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Konferensbidrag (övrigt vetenskapligt/konstnärligt)
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| 3. |
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| 4. |
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| 5. |
- Almqvist, Andreas, et al.
(författare)
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On the dry elasto-plastic contact of nominally flat surfaces
- 2007
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Ingår i: Tribology International. - : Elsevier BV. - 0301-679X .- 1879-2464. ; 40:4, s. 574-579
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Tidskriftsartikel (refereegranskat)abstract
- A model to be used for numerical simulation of the contact of linear elastic perfectly plastic rough surfaces was developed. Energy dissipation due to plastic deformation is taken into account. Spectral theory and an FFT-techique are used to facilitate the numerical solution process. Results of simulations using four two-dimensional profiles with different topographies in contact with a rigid plane for a number loads are reported. From the results it is clear that the real area of contact (Ar) changes almost linearly with load and is only slightly affected by the difference in topography. A plasticity index is defined as the ratio of plastically deformed area (Ap) and Ar. Plastic deformation occurs even at low loads and there is a significant difference in plasticity index between the surface profiles considered. An investigation on how the spectral content of the surface profile influences the results presented is also performed. This is to ensure that the metrological limitations of the optical profilerused to measure the surfaces do not have a significant influence. It is concluded that the highest frequencies of the measured profile have a negligible influence on the real area of contact.
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| 6. |
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| 7. |
- Björling, Marcus
(författare)
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Friction in elasto hydrodynamically lubricated contacts : the influence of speed and slide to roll ratio
- 2011
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Licentiatavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Reducing losses in transmissions has become a high priority in the automotive market during recent years, mainly due to environmental concerns leading to regulations placed on the automotive industry to drive the development of vehicles with lower fuel consumption and CO2 emissions. Rising fuel prices and increasing environmental concerns have also made customers more prone to purchase more fuel efficient vehicles. In addition to the fuel savings that could be achieved by increased efficiency of transmissions there are other benefits as well. A more efficient transmission will in general generate less heat, and experience less wear. This will lead to fewer failures, longer service life of components, and possibly longer service intervals. Furthermore this implies a possibility to reduce coolant components, thus reducing the total weight of the system, leading to a further decrease in consumption and a lower impact on the environment due to a reduction of material usage. A low weight design is also beneficial for vehicle dynamics and handling. In addition to the automotive market, gears are extensively used in many other fields, such as wind power and industry. In some cases a substantial part of the losses in a gear transmission is attributed to gear contact friction due to sliding and rolling between the gear teeth. To better understand the contact friction phenomena in gears an experimental apparatus capable of running under similar conditions to gears is chosen. By using a ball on disc test device the contact friction can be measured in a broad range of speeds and slide to roll ratios (SRR). The results are presented as a 3D friction map which can be divided into four different regions; Linear, Non-linear, mixed and thermal. In each of these regions different mechanisms are influencing the coefficient of friction. Several tests have been conducted with different lubricants, EP- additive packages, operating temperatures, surface roughness and coatings. The method gives a good overview, a system fingerprint, of the frictional behaviour for a specific system in a broad operating range. By observing results for different systems, it is possible to identify how different changes will influence the coefficient of friction in different regimes, and therefore optimize the system depending on operating conditions. Among other things the tests have shown that reducing base oil viscosity increases contact friction in most operating conditions, introducing an earlier transition from full film to mixed lubrication, and increasing full film friction in many cases with high sliding speeds. An increase in operating temperature could both increase, and decrease the coefficient of friction depending on running conditions. Introducing smoother surfaces reduces the coefficient of friction at lower entrainment speeds since thinner lubricant films are required to avoid asperity collitions. By applying a DLC coating on one or both surfaces in a EHL contact, the friction coefficient is shown to decrease, even in the full film regime.
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| 8. |
- Marklund, Pär, et al.
(författare)
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Modelling and simulation of thermal effects in wet clutches operating under boundary lubrication conditions
- 2009
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Ingår i: Proceedings of the Institution of mechanical engineers. Part J, journal of engineering tribology. - 1350-6501 .- 2041-305X. ; 223:8, s. 1129-1141
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Tidskriftsartikel (refereegranskat)abstract
- Wet clutches are frequently used in the drive trains of many modern vehicles. The behaviour of the clutches influences the behaviour of the whole drive train and therefore of the whole vehicle. The design of the clutch is very important because it operates in cooperation with the other parts of the drive train. The clutch also often has to work in the lubricant present in the transmission. To optimize the clutch for an application, properties such as disc geometry, materials, friction disc surface, and engagement axial force can be varied when designing the clutch. Today, the design process involves much testing, which is expensive and time consuming. There are no good hand-book solutions or engineering tools available, hence the designer has to be very experienced and often use trial and error methods in order to end up with a working clutch for an application.A simulation model is developed in this article, which in combination with a simple measurement technique for measuring the boundary lubrication friction coefficient is used to estimate temperature and torque transfer for a wet clutch working under limited slip conditions. The developed simulation model can be used as a design tool for wet clutches. The approach developed in this article can be used to investigate torque behaviour for wet clutches that have not been designed and is, therefore, suitable to use when optimizing the performance of a new clutch. The model includes fluid dynamics, contact mechanics, and temperature computations in the fluid film between the friction disc and the separator disc. Temperature computations in the clutch discs are also included in the model. The fluid dynamics calculations use homogenized flow factors to enable simulations of flow on a coarser grid and still include all surface roughness effects. The temperature distribution in the film in the sliding interface is approximated as a polynomial of the second order. The heat transfer in the grooves of the friction discs is solved by means of an equilibrium equation that includes radial cooling flow effects because of centrifugal flows. The temperature in the friction disc and separator disc is obtained from the solution of the full three-dimensional energy equation in polar cylindrical coordinates.The model is validated by measurements made in a test rig and good agreement between measurements and simulations is obtained, both with regard to temperature and transfered torque.The use of this model can reduce the time needed to develop a limited slip wet clutch application since the systematic way of finding the optimal clutch design will be more efficient than the often used Edisonian trial and error approach.
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| 9. |
- Sahlin, Fredrik, et al.
(författare)
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2D CFD-analysis of micro-patterned surfaces in hydrodynamic lubrication
- 2004
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Ingår i: Proceedings of the ASME/STLE international joint tribology conference 2004. - New York. ; , s. 1637-1645, s. 1637-1645
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Konferensbidrag (refereegranskat)abstract
- Results of a numerical study of the influence of micro-patterned surfaces in hydrodynamic lubrication of two parallel walls are reported. Two types of parameterized grooves with the same order of depth as the film thickness are used on one stationary wall. The other wall is smooth and is sliding with a specified tangential velocity. Isothermal incompressible two dimensional full film fluid flow mechanics is solved using a Computational Fluid Dynamics method. It is shown that, by introducing a micro-pattern on one of two parallel walls, a net pressure rise in the fluid domain is achieved. This produces a load carrying capacity on the walls which is mainly contributed by fluid inertia. The load carrying capacity increases with Reynolds number. The load carrying capacity is reported to increase with groove width and depth. However, at a certain depth a vortex appears in the groove and near this value the maximum load carrying capacity is achieved. It is shown that the friction force decreases with deeper and wider grooves. Among all geometries studied, optimum geometry shapes in terms of hydrodynamic performance are reported.
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| 10. |
- Sahlin, Fredrik, et al.
(författare)
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A cavitation algorithm for arbitrary lubricant compressibility
- 2007
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Ingår i: Tribology International. - : Elsevier BV. - 0301-679X .- 1879-2464. ; 40:8, s. 1294-1300
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Tidskriftsartikel (refereegranskat)abstract
- A general cavitation algorithm that accommodates for an arbitrary density-pressure relation is presented. It is now possible to model the compressibility of the lubricant in such a way that the density-pressure relation is realistic throughout the contact. The algorithm preserves mass continuity for cavitation caused by bearing geometry and surface topography. It is a commonly accepted physical assumption that the contribution of the pressure driven flow is negligible in the cavitated region. This phenomenon is adopted in the present algorithm, which is similar to that of Elrod, and is modeled by a switch function that terminates the pressure gradient at the cavitation regions. Results with this algorithm for different density-pressure relations are presented and discussed. The effects of inlet conditions, such as surface roughness and starvation, on the load carrying capacity of the contact are analyzed.
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