| 1. |
- Karlsson, Sofia, 1982, et al.
(författare)
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A Laboratory Study of the in Situ Sulfation of Alkali Chloride Rich Deposits: Corrosion Perspective
- 2016
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Ingår i: Energy & Fuels. - : American Chemical Society (ACS). - 1520-5029 .- 0887-0624. ; 30:9, s. 7256-7267
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Tidskriftsartikel (refereegranskat)abstract
- The initial corrosive effect of small (1.35 mu mol/cm(2)) and large (13.5 mu mol/cm(2)) amounts of KCl on 304L has been investigated. The investigations were performed in both the absence and presence of 300 ppm of SO2 at 600 degrees C. The results showed that in the absence of SO2 KCl accelerates the rate of corrosion by means of two types of corrosion attack: a general attack and a steel grain boundary attack. The general attack has been proved to be initiated by K2CrO4 formation. Meanwhile, the steel grain boundary attack is suggested to be accelerated by HCl released due to the chromate formation which increased with higher amounts of KCl. The presence of KCl and SO2 resulted in the simultaneous formation of K2SO4 and K2CrO4. The chromate formation resulted in a general corrosion attack. However, the oxide growth was significantly reduced due to the very fast sulfation reaction. In contrast, the steel grain boundary attack increased in the presence of SO2. It is suggested that the attack is accelerated by HCl released from the sulfation reaction and by sulfidation of the steel grain boundaries.
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| 2. |
- Larsson, Erik, 1983, et al.
(författare)
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A Comparative Study of the Initial Corrosion of KCl and PbCl2 on a Low-Alloyed Steel
- 2017
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Ingår i: Oxidation of Metals. - : Springer Science and Business Media LLC. - 1573-4889 .- 0030-770X. ; 87:5-6, s. 779-787
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Tidskriftsartikel (refereegranskat)abstract
- Heat exchange surfaces in biomass- and waste-fired boilers are exposed to corrosive species due to the considerable amounts of alkali chlorides and PbCl2 which are released during combustion. The corrosivity of alkali chlorides toward superheater alloys exposed at high temperature has been studied extensively. However, at lower material temperatures, i.e., at waterwall conditions, considerably less research has been performed. In order to investigate the effect of small amounts of KCl and PbCl2 during the initial stages of the corrosion attack, a Fe–2.25Cr–1Mo steel was exposed for 24 h in an atmospheres consisting of O2 + H2O + N2 at 400 °C. Both KCl and PbCl2 resulted in an increased corrosion rate compared to the reference. The aim of the present paper is to investigate the influence of KCl and PbCl2 on the initial oxidation of a Fe–2.25Cr–1Mo steel. The work involves a detailed microstructural investigation as well as thermodynamic equilibrium calculations.
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| 3. |
- Larsson, Erik, 1983, et al.
(författare)
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The Influence of KCl and HCl on the High-Temperature Oxidation of a Fe-2.25Cr-1Mo Steel at 400 °C
- 2020
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Ingår i: Oxidation of Metals. - : Springer Science and Business Media LLC. - 1573-4889 .- 0030-770X. ; 93:1-2, s. 29-52
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Tidskriftsartikel (refereegranskat)abstract
- The influence of alkali- and chlorine-containing compounds on the corrosion of superheater alloys has been studied extensively. The current paper instead investigates the corrosive effects of KCl and HCl under conditions relevant to waterwall conditions. A low-alloy (Fe-2.25Cr-1Mo) steel was exposed to KCl(s), 500 vppm HCl(g) and (KCl + HCl) in the presence of 5%O2 and 20% H2O at 400 °C. The results indicate that alloy chlorination by KCl occurs by an electrochemical process, involving cathodic formation of chemisorbed KOH on the scale surface and anodic formation of solid FeCl2 at the bottom of the scale. The process is accompanied by extensive cracking and delamination of the iron oxide scale, resulting in a complex, convoluted scale morphology. Adding 500 vppm HCl to the experimental environment (KCl + HCl) initially greatly accelerated the formation of FeCl2 at the scale/alloy interface. The accelerated alloy chlorination is attributed to HCl reacting with KOH at the scale surface, causing the cathodic process to be depolarized. A rapid slowing down of the rate of chlorination and corrosion in KCl + HCl environment was observed which was attributed to the electronically insulating nature of the FeCl2 layer which forms at the bottom of the scale, disconnecting the anodic and cathodic regions.
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| 4. |
- Cantatore, Valentina, 1986, et al.
(författare)
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Oxidation Driven Permeation of Iron Oxide Scales by Chloride from Experiment Guided First-Principles Modeling
- 2019
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Ingår i: Journal of Physical Chemistry C. - : American Chemical Society (ACS). - 1932-7447 .- 1932-7455. ; 123:42, s. 25957-25966
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Tidskriftsartikel (refereegranskat)abstract
- In this comprehensive investigation, it is demonstrated how chloride ions may permeate a crack-free oxide scale, thus providing hitherto missing mechanistic insight as to the impacts of KCl(s) or HCl(g) exposures on the high-temperature corrosion of biomass- and waste-fired boilers. Guided by dedicated experimental analyses, mechanistic understanding is gained by means of density functional theory. Chloride ions, being accommodated in oxygen anion vacancies that are generated at the receding magnetite/alloy interface, are driven through the oxide scale by the oxidation process. Intermediate stabilities of quasi-homogeneous transient iron oxychloride species are found, employing potassium ferrite and goethite as complementary cation sinks for the KCl(s) and HCl(g) reactants, respectively. Spontaneous disproportionation of the supersaturated oxychlorides into two different types of chloride decorated magnetite grain boundaries is demonstrated. These motifs are proposed to explain loss of scale integrity as well as accelerated oxidation by offering short-circuiting transient pathways for ion diffusion.
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| 5. |
- Eklund, Johan, 1991, et al.
(författare)
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Field exposure of FeCrAl model alloys in a waste-fired boiler at 600°C: The influence of Cr and Si on the corrosion behaviour
- 2019
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Ingår i: Materials and Corrosion. - : Wiley. - 0947-5117 .- 1521-4176. ; 70:8, s. 1476-1485
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Tidskriftsartikel (refereegranskat)abstract
- Materials and Corrosion WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim The aim of this study was to examine the performance of FeCrAl model alloys in a waste-fired boiler and investigate the influence of chromium and silicon content on the corrosion behaviour. The investigation was executed by utilising an air-cooled probe, giving a material temperature of 600°C throughout a 672 hr exposure. The material loss measurements were performed by utilizing an ultrasonic thickness gauge in combination with scanning electron microscopy analysis. It was found that increasing the chromium content significantly reduced the overall material loss of the FeCrAl model alloys but further accelerated the corrosion attack on the windward side. Simultaneously, the increased chromium content caused embrittlement of the material. Minor additions of silicon drastically reduced the material loss of the FeCrAl model alloys, whereas the sample ring with no silicon present was completely deteriorated. The trends observed in this field study correlated well with what has been observed in previous laboratory studies. A state-of-the-art alloy in the present environment, Inconel 625, was simultaneously exposed and showed similar performance to the silicon-containing FeCrAl model alloys with ≥10 wt% Cr.
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| 6. |
- Eklund, Johan, 1991, et al.
(författare)
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The influence of silicon on the corrosion properties of FeCrAl model alloys in oxidizing environments at 600 °C
- 2018
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Ingår i: Corrosion Science. - : Elsevier BV. - 0010-938X. ; 144, s. 266-276
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Tidskriftsartikel (refereegranskat)abstract
- The present study investigates the influence of Si on the high temperature corrosion behaviour of FeCrAl model alloys in O2, O2+H2O and O2+H2O + KCl at 600 °C for up to 168 h. The investigation by SEM/EDX showed that all alloys displayed a protective behaviour in dry O2. In the more corrosive environments (O2+H2O and O2+H2O + KCl) the addition of Si affected the oxidation properties in two ways; Alloys containing Si resisted breakaway oxidation caused by Cr-evaporation (O2+H2O) and the thickness of the oxide formed after breakaway oxidation decreased with increasing amount of Si (O2+H2O + KCl).
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| 7. |
- Hoseini Hooshyar, Hamed, 1986, et al.
(författare)
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The Effect of H-2 and H2O on the Oxidation of 304L-Stainless Steel at 600 A degrees C: General Behaviour (Part I)
- 2016
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Ingår i: Oxidation of Metals. - : Springer Science and Business Media LLC. - 1573-4889 .- 0030-770X. ; 85:3-4, s. 321-342
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Tidskriftsartikel (refereegranskat)abstract
- The effect of p(H2O) and p(H-2) on the oxidation of 304L stainless steel at 600 A degrees C has been investigated in the present study. The samples were analysed by means of X-ray diffraction, Auger spectroscopy, and scanning electron microscopy equipped with energy dispersive spectroscopy. The results showed that at fixed p(H-2), the corrosion rate increased considerably with increasing p(H2O). At fixed p(H2O), the corrosion rate decreased slightly with increasing p(H-2). Duplex oxide scales formed during the exposure in all environments. The outer and inner layer consisted of Fe3O4 and (Fe, Cr)(3)O-4, respectively. The latter was mainly in the form of internal oxidation. The Cr-rich oxide formation was observed at the initial oxidation process before oxide breakdown. The Auger analysis also suggested the presence of Cr-rich oxide layer just after the breakaway oxidation. The results indicated that the rate-determining step in the corrosion attack is surface controlled or diffusion controlled through an oxide layer with fixed thickness over time.
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| 8. |
- Jonsson, Torbjörn, 1970, et al.
(författare)
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High-Temperature Oxidation of FeCr(Ni) Alloys : The Behaviour After Breakaway
- 2017
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Ingår i: Oxidation of Metals. - : Springer Nature. - 0030-770X .- 1573-4889. ; 87:3-4, s. 333-341
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Tidskriftsartikel (refereegranskat)abstract
- The oxidation of an austenitic FeCr(Ni) steel at 600 C in H2O ?KCl ? O2/H2 ? H2O ? Ar environments is studied up to 168 h. The oxidationbehaviour after ‘‘breakaway’’ is investigated by microstructural investigations, andthermodynamic calculations (Thermo-Calc) on the FeCr(Ni)–O system are used tointerpret the results. The characteristic ‘‘breakaway’’ scale morphology exhibits anoutward-growing iron oxide and a bottom layer consisting of inward-growing spineloxide and reaction zones containing Cr-rich oxide precipitates and Cr-depletedmetal. The equilibrium calculations show that a miscibility gap appears in the FeCrspinel oxide below 665 C influencing the microstructure of the inward-growingscale. Equilibrium calculations on the FeCrNi–O system show that Ni is notexpected to enter the spinel oxide in low oxygen activity conditions, in accordancewith observations
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| 9. |
- Jonsson, Torbjörn, 1970, et al.
(författare)
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Oxidation After Breakdown of the Chromium-Rich Scale on Stainless Steels at High Temperature: Internal Oxidation
- 2016
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Ingår i: Oxidation of Metals. - : Springer Science and Business Media LLC. - 1573-4889 .- 0030-770X. ; 85:5-6, s. 509-536
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Tidskriftsartikel (refereegranskat)abstract
- Breakaway oxidation of alloy 304L at 600 degrees C was studied in four environments (O-2 + H2O + KCl, O-2 + H2O + SO2 + KCl, H-2 + H2O + Ar, O-2 + K2CO3) for up to 168 h. The resulting scales were investigated by FIB/SEM, SEM/EDX, STEM/EELS, STEM/EDS and oxidation was elucidated by thermodynamic calculations (Thermo-Calc). The initial thin protective scale broke down in all cases. After breakaway, the scale consisted of two layers, i.e. an inward growing spinel/reaction zone and an outward growing iron-rich layer. The general features and microstructure of the scales after breakaway were similar in all environments and were explained in terms of: (1) Different diffusivities of Cr3+ and Fe2+ in the spinel oxide. (2) The appearance of a miscibility gap in the FeCr and FeCrNi spinel oxides. (3) The equilibrium composition of the spinel (at low pO(2) Ni is not present in the spinel).
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| 10. |
- Karlsson, Sofia, 1982, et al.
(författare)
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Mitigation of Fireside Corrosion of Stainless Steel in Power Plants: A Laboratory Study of the Influences of SO2 and KCl on Initial Stages of Corrosion
- 2014
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Ingår i: Energy & Fuels. - : American Chemical Society (ACS). - 1520-5029 .- 0887-0624. ; 28:5, s. 3102-3109
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Tidskriftsartikel (refereegranskat)abstract
- The effect of SO2(g) on the initial oxidation of the stainless-steel 304L, sprayed with 0.1 mg/cm(2) KCl and exposed in 5% O-2 and 40% H2O at 600 degrees C, was investigated. In the absence of SO2(g), KCl accelerates the corrosion attack by the formation of K2CrO4. The reaction with KCl depletes the oxide in chromium and converts it into an iron-rich, poorly protective oxide. When SO2(g) was introduced to the gas flow, KCl rapidly transformed into K2SO4. In contrast to KCl, K2SO4 does not form K2CrO4. Hence, it does not accelerate the corrosion rate. Although the conversion of KCl to K2SO4 is fast, the corrosion rate of KCl samples exposed in the presence of SO2(g) is higher than samples exposed in the presence of K2SO4. It is therefore suggested that small amounts of unreacted KCl react initially with the protective oxide, forming K2CrO4, which depletes the oxide in chromium. However, because of the presence of SO2(g), K2CrO4 immediately reacts with SO2(g) to form K2SO4. This study shows that the initial stages of the corrosion attack are of great importance. The initial complex interactions between the flue gas, deposit, and oxide scale affect the future corrosion resistance of the steel.
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