| 1. |
- Du, Andong, et al.
(författare)
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The Influence of Ce, La, and SiC Particles Addition on the Formability of an Al-Si-Cu-Mg-Fe SiCp-MMC
- 2022
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Ingår i: Materials. - : MDPI. - 1996-1944. ; 15:11
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Tidskriftsartikel (refereegranskat)abstract
- Road transport and the associated fuel consumption plays a primary role in emissions. Weight reduction is critical to reaching the targeted reduction of 34% in 2025. Weight reduction in moving parts, such as pistons and brake disc rotors, provide a high-impact route to achieve this goal. The current study aims to investigate the formability of Al–Si alloys reinforced with different fractions and different sizes of SiCp to create an efficient and lightweight Al-MMC brake disk. Lanthanum (La) and cerium (Ce) were added to strengthen the aluminium matrix alloy and to improve the capability of the Al-MMC brake discs to withstand elevated temperature conditions, such as more extended braking periods. La and Ce formed intermetallic phases that further strengthened the composite. The analysis showed the processability and thermal stability of the different material’s combinations: increased particle sizes and broader size range mixture supported the formation of the SiCp particle interactions, acting as an internal scaffolding. In conclusion, the additions of Ce and La strengthened the softer matrix regions and resulted in a doubled compression peak strength of the material without affecting the formability, as demonstrated by the processing maps.
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| 2. |
- Jarfors, Anders E.W. 1963-, et al.
(författare)
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On the In-Die Conditions and Process Parameter Settings in Indirect Squeeze Casting
- 2022
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Ingår i: Technologies. - : MDPI. - 2227-7080. ; 10:1
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Tidskriftsartikel (refereegranskat)abstract
- The current study investigated the relationship between the process settings and in-die conditions to understand the transitions between the different filling stages and the final pressure settings in indirect squeeze casting. A pressure sensor was placed in the die cavity to indirectly measure the evolution of pressure over time and monitor the filling process to study the in-die conditions. The pressure-time profile was analysed, and the maximum pressure and acceleration of the pressure were investigated empirically. The main conclusion of this paper is that the use of increasing intensification pressures is positive for the casting soundness. However, it must be stressed that there is a strong effect from the intensification pressure on the acceleration that has a far more reaching influence than the actual speed setting. A direct practical outcome is that a high intensification pressure has a more substantial effect than the second stage fill speed. This translates directly to a possibility of reducing the second stage fill speed to stabilise the fill front. Furthermore, this also pinpoints the need for improvements in hydraulics system designs to decouple the intensification pressure from the filling piston motion control.
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| 3. |
- Jarfors, Anders E.W. 1963-, et al.
(författare)
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On the Part Quality, Process Parameters and In-Die Pressures in Indirect Squeeze Casting
- 2021
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Ingår i: Technologies. - : MDPI. - 2227-7080. ; 9:4
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Tidskriftsartikel (refereegranskat)abstract
- Squeeze casting is a process that can produce the highest quality castings. In the current study, the effect of the process settings and the in-die conditions on rejection rates is studied through a full-scale experimental study. Factors affecting the as-cast part quality were investigated in the current study from two different viewpoints. The first part of the study was to investigate the influence of the process settings on the part rejection rate, and the second was to understand the conditions in the die and the effects on the part rejection rate to understand better the reasons and sensitivity of the squeeze casting process.
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| 4. |
- Jarfors, Anders E.W. 1963-, et al.
(författare)
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Recent advances in commercial application of the rheometal process in China and Europe
- 2019
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Ingår i: Semi-Solid of Alloys and Composites. - : Trans Tech Publications. - 9783035713732 - 9783035733730 ; , s. 405-410
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Konferensbidrag (refereegranskat)abstract
- Recent advances in rheocasting have resulted in significant expansion in the types of products currently in full commercial production. The current paper gives an overview of components in production in Europe and in China produced using the RheoMetal™ process, that has taken the lead in a strong drive towards new heavy-duty applications made from aluminium alloys. In China, the dominating applications are found in the telecom industry. The trend in Europe is more towards marine and automotive applications commonly in fatigue loaded applications. The reason for the choice of rheocasting for complicated shape thin-walled electronics components with requirements is dominated by process yield and by the ability to improve thermal conductivity. The heavy-duty truck chassis thick walled components target weight reduction through design and to sustain fatigue load normally requiring forged components. Common in all applications are seen in production yield, reduced tool wear and reduction of die soldering.
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