| 1. |
- Mahade, Satyapal, 1987-, et al.
(författare)
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Incorporation of graphene nano platelets in suspension plasma sprayed alumina coatings for improved tribological properties
- 2021
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Ingår i: Applied Surface Science. - : Elsevier BV. - 0169-4332 .- 1873-5584. ; 570
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Tidskriftsartikel (refereegranskat)abstract
- Graphene possesses high fracture toughness and excellent lubrication properties, which can be exploited to enhance tribological performance of coating systems utilized to combat wear. In this work, suspension plasma spray (SPS) process was employed to deposit a composite, graphene nano-platelets (GNP) incorporated alumina coating. For comparison, monolithic alumina was also deposited utilizing identical spray conditions. The as-deposited coatings were characterized in detail for their microstructure, porosity content, hardness, fracture toughness and phase composition. Raman analysis of the as-deposited composite coating confirmed retention of GNP. The composite coating also showed good microstructural integrity, comparable porosity, higher fracture toughness and similar alumina phase composition as the monolithic alumina coating. The as-deposited coatings were subjected to dry sliding wear tests. The GNP incorporated composite coating showed lower CoF and lower specific wear rate than the pure alumina coating. Additionally, the counter surface also showed a lower wear rate in case of the composite coating. Post-wear analysis performed by SEM/EDS showed differences in the coating wear track and in the ball wear track of monolithic and composite coatings. Furthermore, Raman analysis in the wear track of composite coating confirmed the presence of GNP. The micro-indentation and wear test results indicate that the presence of GNP in the composite coating aided in improving fracture toughness, lowering CoF and specific wear rate compared to the monolithic coating. Results from this work demonstrated retention of GNP in an SPS processed coating, which can be further exploited to design superior wear-resistant coatings.
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| 2. |
- Goel, Sneha, 1993-, et al.
(författare)
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Effect of post-treatments under hot isostatic pressure on microstructural characteristics of EBM-built Alloy 718
- 2019
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Ingår i: Additive Manufacturing. - : Elsevier BV. - 2214-8604 .- 2214-7810. ; 28, s. 727-737
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Tidskriftsartikel (refereegranskat)abstract
- Electron beam melting (EBM) has emerged as an important additive manufacturing technique. In this study, Alloy 718 produced by EBM was investigated in as-built and post-treated conditions for microstructural characteristics and hardness. The post-treatments investigated were hot isostatic pressing (HIP) and combined HIP + heat treatment (HIP + HT) carried out as a single cycle inside the HIP vessel. Both the post-treatments resulted in significant decrease in defects inevitably present in the as-built material. The columnar grain structure of the as-built material was found to be maintained after post-treatment, with some sporadic localized grain coarsening noted. Although HIP led to complete dissolution of δ and γ′′ phase, stable NbC and TiN (occasionally present) particles were observed in the post-treated specimens. Significant precipitation of γ′′ phase was observed after HIP + HT, which was attributed to the two-step aging heat treatment carried out during HIP + HT. The presence of γ′′ phase or otherwise was correlated to the hardness of the material. While the HIP treatment resulted in drop in hardness, HIP + HT led to ‘recovery’ of the hardness to values exceeding those exhibited by the as-built material.
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| 3. |
- Goel, Sneha, 1993-, et al.
(författare)
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The Effect of Location and Post-treatment on the Microstructure of EBM-Built Alloy 718
- 2018
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Ingår i: Proceedings of the 9th International Symposium on Superalloy 718 & Derivatives. - Cham : Springer. - 2367-1696 .- 2367-1181. - 9783319894799 - 9783319894805 ; , s. 115-129
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Konferensbidrag (refereegranskat)abstract
- Additive manufacturing (AM) of Ni-based superalloys such as Alloy 718 may obviate the need for difficult machining and welding operations associated with geometrically intricate parts, thus potentially expanding design possibilities and facilitating cost-effective manufacture of complex components. However, processing AM builds completely free from defects, which may impair mechanical properties such as fatigue and ductility, is challenging. Anisotropic properties, microstructural heterogeneities and local formation of undesired phases are additional concerns that have motivated post-treatment of AM builds. This work investigates the microstructural changes associated with post-treatment of Alloy 718 specimens produced by Electron Beam Melting (EBM) for as-built microstructures at 3 build heights: near base plate, in the middle of build and near the top of the build. Two different post-treatment conditions, hot isostatic pressing (HIP) alone and a combined HIP with solutionising and two-step aging were examined and compared to the results for the as-built condition. The influence of various post-treatments on minor phase distributions (δ, γ″, carbides), overall porosity, longitudinal grain widths and Vickers microhardness was considered. The HIP treatment led to significant reduction in overall porosity and dissolution of δ phase, which led to appreciable grain growth for both post-treatment conditions. The variation in hardness noted as a function of build height for the as-built specimens was eliminated after post-treatment. Overall, the hardness was found to decrease after HIP and increase after the full HIP, solutionising and aging treatment, which was attributed to dissolution of γ″ during HIP and its re-precipitation in subsequent heat treatment steps.
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| 4. |
- Persson, Henrik, 1983, et al.
(författare)
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A simple way of improving graphite nanoplatelets (GNP) for their incorporation into a polymer matrix
- 2012
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Ingår i: Express Polymer Letters. - : Department of Polymer Engineering, Scientific Society of Mechanical Engineering. - 1788-618X. ; 6:2, s. 142-147
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Tidskriftsartikel (refereegranskat)abstract
- A simple method of solvent exfoliation/refining of direct-graphite nanoplatelets for their better incorporation into a polymer matrix is presented. We demonstrate the method for polystyrene. The method relies on sonication in N-methyl-2-pyrrolidone solvent, with surfactant assistance. A small amount of polystyrene is added to the solvent in order to increase the viscosity, this enhancing the exfoliation process and resulting in formation of a polymeric layer on graphene for its better incorporation in the polymer matrix. Polystyrene-coated thin graphene stacks form a stable dispersion, while thicker graphite nanoplatelets settle out. Thus bulk separation of thin and thick graphene stacks takes place.The polystyrene-coated thin graphene stacks are studied using Transmission Electron Microscopy in two ways: (i) we calculate the number of graphene layers forming thin graphene stacks, and (ii) we employ Selected Area Diffraction to confirm our image analysis results by checking the intensity ratio (1100) and (2100) deflections in the diffraction patterns. Five layers is found to be the cut-off number, that is there are no stacks >5 layers, and 3 layer stacks are dominantly present. The average largest in-plane dimension is found to be approximately 2.5 mu m (reduction by 50%).
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| 5. |
- Yao, Yiming, 1957, et al.
(författare)
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Microstructure of plasma sprayed Al2O3-3wt%TiO2 coating using freeze granulated powder
- 2016
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Ingår i: Journal of Materials Science and Chemical Engineering. - : Scientific Research Publishing, Inc.. - 2327-6045 .- 2327-6053. ; 4:7, s. 8-14
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Tidskriftsartikel (refereegranskat)abstract
- This study is aiming at controlling the microstructure of plasma sprayed Al2O3-TiO2 composite coatings using freeze granulated powders. As sprayed and sintered Al2O3+3wt%TiO2 powders were air plasma spayed with industry process parameters and compared with a commercial powder. The resulting coatings were investigated with respect to powder flowability, porosity and microstructure of the granules. The results showed that microstructure and melting fraction in the coatings could be tailored with the freeze granulation process and heat treatment conditions.
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| 6. |
- Ekberg, Johanna, 1987, et al.
(författare)
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Analysis of single splats produced by axial suspension plasma spraying
- 2018
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Ingår i: Surface Engineering. - : Informa UK Limited. - 1743-2944 .- 0267-0844. ; 34:5, s. 407-411
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Tidskriftsartikel (refereegranskat)abstract
- Axial suspension plasma spraying (ASPS) is a relatively new, innovative technique with which microstructures have been produced that are similar to the ones produced by electron beam physical vapor deposition. They have a columnar structure and consist of nm- and µm-sized pores. However, so far the formation of the microstructure is not fully understood because fragmentation and vaporisation of the liquid significantly affects the deposition process. Analysis of single splats can provide important information on the phenomena controlling the coating formation process and the final coating properties. Therefore, the present study aims at providing first results of 8 wt-% yttria-stabilised zirconia single splats sprayed onto a steel substrate by use of ASPS. Scanning electron microscopy and atomic force microscopy have been used to characterise the splats with respect to appearance, shape, and size distribution.
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| 7. |
- Ganvir, Ashish, 1991-, et al.
(författare)
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Novel utilization of liquid feedstock in high velocity air fuel (HVAF) spraying to deposit solid lubricant reinforced wear resistant coatings
- 2021
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Ingår i: Journal of Materials Processing Technology. - : Elsevier BV. - 0924-0136 .- 1873-4774. ; 295
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Tidskriftsartikel (refereegranskat)abstract
- The ability to axially inject liquid feedstock has encouraged the thermal spray research community to explore this concept to deposit coatings for various next generation functional applications. The current study explores the utilization of liquid feedstock in high velocity air fuel (HVAF) spraying to deposit solid lubricant reinforced wear resistant coatings for the first time. The study successfully demonstrates the use of a powder-suspension hybrid processing approach to incorporate a solid lubricant Boron Nitride (as suspension) in a wear resistant Cr3C2–NiCr (as powder) cermet matrix. Coatings were characterized using Scanning Electron Microscopy and Raman Spectroscopy to analyze their microstructure and phase constitution. The results show that the tribological performance of the hexagonal boron nitride (hBN)-incorporated composite coating was significantly better than the traditional powder-derived Cr3C2–NiCr coating. Such hBN-incorporated composite coatings are needed to improve the mechanical properties and enhance the overall tribological performance of metallic components used in various applications, especially at high temperature such as cylinder bore, pistons, deformation tools, etc. The limitations of liquid based lubricants at high temperature motivates the use of hBN reinforced composite coatings as it can form a protective solid lubrication tribo-film. The study concludes that the emerging HVAF technology can accommodate liquid feedstock and be successfully utilized to deposit hybrid powder-suspension composite coatings to create multi length scale microstructures which can be attractive for combining different tribological attributes in the same coatings system.
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| 8. |
- Hosseini, Seyed, 1981, et al.
(författare)
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Characterization of the Surface Integrity induced by Hard Turning of Bainitic and Martensitic AISI 52100 Steel
- 2012
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Ingår i: Procedia CIRP. - : Elsevier BV. - 2212-8271. ; 1:1, s. 494 - 499
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Konferensbidrag (refereegranskat)abstract
- Depending on the process parameters and the tool condition, hard turned surfaces can consist of a “white” and a “dark” etching layer having other mechanical properties compared to the bulk material. X-ray diffraction measurements revealed that tensileresidual stresses accompanied with higher volume fraction of retained austenite are present in the thermally induced white layer. While compressive residual stresses and decreased retained austenite content was found in the plastically created white layer. The surface temperature was estimated to be ~1200 C during white layer formation by hard turning.
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| 9. |
- Klement, Uta, 1962, et al.
(författare)
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EBSD Analysis and Assessment of Porosity in Thermal Barrier Coatings Produced by Axial Suspension Plasma Spraying (ASPS)
- 2017
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Ingår i: Materials Science Forum. - : Trans Tech Publications. - 1662-9752 .- 0255-5476. - 9783035711295 ; 879, s. 972-977, s. 972-977
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Konferensbidrag (refereegranskat)abstract
- Axial suspension plasma spraying (ASPS) is a relatively new, innovative sprayingtechnique which has produced thermal barrier coatings (TBCs) with attractive properties such ashigh durability and low thermal conductivity. Using a suspension, it is possible to spray with finerpowder particles resulting in coatings that have a columnar microstructure and contain a wide rangeof pore sizes, both nm- and μm-sized pores. To optimize the thermal properties and to maintainthem during service of the components, it will be important to design TBCs with optimal porosity.Hence, an important part in the assessment of ASPS coatings is therefore the characterization of themicrostructure and how it is build up, and the determination of porosity. Both aspects are addressedby performing measurement on splats and ASPS-coating using electron backscatter diffraction(EBSD) technique and by measuring porosity by Mercury Intrusion Porosimetry (MIP).
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| 10. |
- Åkerfeldt, Pia, et al.
(författare)
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The effect of crystallographic orientation on solid metal induced embrittlement of Ti-6Al-1Mo-1V in contact with copper
- 2013
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Ingår i: IOP Conference Series: Materials Science and Engineering. - : IOP Publishing Ltd. - 1757-8981 .- 1757-899X. ; 48:1, s. 012011-
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Konferensbidrag (refereegranskat)abstract
- Solid metal induced embrittlement (SMIE) occurs when a metal experiences tensilestress and is in contact with another metal with lower melting temperature. SMIE is believed tobe a combined action of surface self-diffusion of the embrittling species to the crack tip andadsorption of the embrittling species at the crack tip, which weakens the crack tip region. In thepresent study, both SMIE of the near alpha alloy Ti-8Al-1Mo-1V in contact with copper and itsinfluence by crystallographic orientation have been studied. U-bend specimens coated withcopper were heat treated at 480°C for 8 hours. One of the cracks was examined in detail usingelectron backscatter diffraction technique. A preferable crack path was found along high anglegrain boundaries with grains oriented close to [0001] in the crack direction; this indicates thatthere is a connection between the SMIE crack characteristics and the crystallographicorientation.
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