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| 2. |
- Anthony, Niklas, et al.
(författare)
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Laser-induced spallation of minerals common on asteroids
- 2021
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Ingår i: Acta Astronautica. - : Elsevier. - 0094-5765 .- 1879-2030. ; 182, s. 325-331
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Tidskriftsartikel (refereegranskat)abstract
- The ability to deflect dangerous small bodies in the Solar System or redirect profitable ones is a necessary and worthwhile challenge. One well-studied method to accomplish this is laser ablation, where solid surface material sublimates, and the escaping gas creates a momentum exchange. Alternatively, laser-induced spallation and sputtering could be a more efficient means of deflection, yet little research has studied these processes in detail. We used a 15-kW Ytterbium fiber laser on samples of olivine, pyroxene, and serpentine (minerals commonly found on asteroids) to induce spallation. We observed the process with a high-speed camera and illumination laser, and used X-ray micro-tomography to measure the size of the holes produced by the laser to determine material removal efficiency. We found that pyroxene will spallate at power densities between 1.5 and 6.0 kW cm−2, serpentine will also spallate at 13.7 kW cm−2, but olivine does not spallate at 1.5 kW cm−2 and higher power densities melt the sample. Laser-induced spallation of pyroxene and serpentine can be two- to three-times more energy efficient (volume removed per unit of absorbed energy) than laser-induced spattering, and over 40x more efficient than laser ablation.
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| 3. |
- Anthony, Niklas, et al.
(författare)
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Laser processing of minerals common on asteroids
- 2021
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Ingår i: Optics and Laser Technology. - : Elsevier. - 0030-3992 .- 1879-2545. ; 135
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Tidskriftsartikel (refereegranskat)abstract
- Asteroid mining and redirection are two trends that both can utilize lasers, one to drill and cut, the other to ablate and move. Yet little is known about what happens when a laser is used to process the types of materials we typically expect to find on most asteroids. To shed light on laser processing of asteroid material, we used a 300-W, pulsed Ytterbium fiber laser on samples of olivine, pyroxene, and serpentine, and studied the process with a high-speed camera and illumination laser at 10 000 frames per second. We also measure the sizes of the resulting holes using X-ray micro-tomography to find the pulse parameters which remove the largest amount of material using the least amount of energy. We find that at these power densities, all three minerals will melt and chaotically throw off spatter. Short, low-power pulses can efficiently produce thin, deep holes, and long, high-power pulses are more energy efficient at removing the most amount of material.
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| 4. |
- Bunaziv, I., et al.
(författare)
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Application of laser-arc hybrid welding of steel for low-temperature service
- 2019
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Ingår i: The International Journal of Advanced Manufacturing Technology. - : Springer. - 0268-3768 .- 1433-3015. ; 102:5-8, s. 2601-2613
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Tidskriftsartikel (refereegranskat)abstract
- Laser-arc hybrid welding (LAHW) is more often used in shipbuilding and oil and gas industries in recent years. Its popularity arises due to many advantages compared to conventional arc welding processes. The laser beam source is used to achieve much higher penetration depths. By adding filler wire to the process area, by means of an arc source, the mechanical properties can be improved, e.g. higher toughness at low temperatures. Therefore, LAHW is a perspective process for low-temperature service. Applicability of LAHW is under concern due to process stability and mechanical properties related to heterogeneous filler wire distribution through the whole weld metal in deep and narrow joints. This can cause reduced mechanical properties in the weld root as well as problems with solidification cracking. The fast cooling rate in the root provides hard and brittle microconstituents lowering toughness at low temperatures. Numerical simulations and experimental observations showed that an increase in heat input from the laser beam is an effective way to reduce the cooling rate, which is also possible by applying preheating.
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| 5. |
- Bunaziv, Ivan, et al.
(författare)
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Deep penetration fiber laser-arc hybrid welding of thick HSLA steel
- 2018
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Ingår i: Journal of Materials Processing Technology. - : Elsevier. - 0924-0136 .- 1873-4774. ; 256, s. 216-228
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Tidskriftsartikel (refereegranskat)abstract
- The present investigation addresses laser-arc hybrid welding of 45 mm thick steel with variation in a wide range of process parameters. High volume fraction of acicular ferrite formed in the upper part of the weld metal regardless process parameters. Significantly lower fraction of acicular ferrite was found in the root due to substantially increased cooling rates and the inability to deliver filler wire to this region, resulting in bainite-martensite microstructures in the root. The delivery of filler wire to the root can be enhanced by increasing the air gap between the plates. Higher heat inputs reduce cooling rates in the root which create softer and ductile microstructures, at the expense of a much wider and coarser grained HAZ. The results obtained showed high fusion line and weld metal toughness at low temperature (−50 °C).
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| 6. |
- Bunaziv, Ivan, et al.
(författare)
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Filler metal distribution and processing stability in laser-arc hybrid welding of thick HSLA steel
- 2020
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Ingår i: Journal of Manufacturing Processes. - : Elsevier. - 1526-6125. ; 54, s. 228-239
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Tidskriftsartikel (refereegranskat)abstract
- Welds made by high power laser beam have deep and narrow geometry. Addition of filler wire by the arc source, forming the laser-arc hybrid welding (LAHW) process, is very important to obtain required mechanical properties. Distribution of molten wire throughout the entire weld depth is of concern since it tends to have low transportation ability to the root. Accurate identification of filler metal distribution is very challenging. Metal-cored wires can provide high density of non-metallic inclusions (NMIs) which are important for acicular ferrite nucleation. Accurate filler distribution can be recognized based on statistical characterization of NMIs in the weld. In the present study, it was found that the amount of filler metal decreased linearly towards the root. The filler metal tends to accumulate in the upper part of the weld and has a steep decrease at 45–55 % depth which also has wavy pattern based on longitudinal cuts. Substantial hardness variation in longitudinal direction was observed, where in the root values can reach > 300 HV. Excessive porosity was generated at 75 % depth due to unstable and turbulent melt flow based on morphology of prior austenite grains. The delicate balance of process parameters is important factor for both process stability and filler metal distribution.
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| 7. |
- Bunaziv, Ivan, et al.
(författare)
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Hybrid Welding of 45 mm High Strength Steel Sections
- 2017
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Ingår i: Physics Procedia. - : Elsevier. - 1875-3892. ; 89, s. 11-22
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Tidskriftsartikel (refereegranskat)abstract
- Thick section welding has significant importance for oil and gas industry in low temperature regions. Arc welding is usually employed providing suitable quality joints with acceptable toughness at low temperatures with very limited productivity compared to modern high power laser systems. Laser-arc hybrid welding (LAHW) can enhance the productivity by several times due to higher penetration depth from laser beam and combined advantages of both heat sources. LAHW was applied to join 45 mm high strength steel with double-sided technique and application of metal cored wire. The process was captured by high speed camera, allowing process observation in order to identify the relation of the process stability on weld imperfections and efficiency. Among the results, it was found that both arc power and presence of a gap increased penetration depth, and that higher welding speeds cause unstable processing and limits penetration depth. Over a wide range of heat inputs, the welds where found to consist of large amounts of fine-grained acicular ferrite in the upper 60-75% part of welds. At the root filler wire mixing was less and cooling faster, and thus found to have bainitic transformation. Toughness of deposited welds provided acceptable toughness at -50 °C with some scattering.
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| 8. |
- Bunaziv, Ivan, et al.
(författare)
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Laser-arc hybrid welding of thick HSLA steel
- 2018
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Ingår i: Journal of Materials Processing Technology. - : Elsevier. - 0924-0136 .- 1873-4774. ; 259, s. 75-87
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Tidskriftsartikel (refereegranskat)abstract
- A standard laser-arc hybrid welding (S-LAHW) and LAHW with preplaced cut wire inside the groove before welding were studied and compared. The S-LAHW setup revealed problems with filler wire delivery to the root, resulting in substantial hardness increase due to bainitic-martensitic transformation. The applied finite element modelling confirmed significant cooling rate increase in the root area for deep penetration welds. Preplacement of cut wire prior to welding reduced hardness providing improved welds with higher homogeneity. This method was subsequently applied for multi-pass welding that revealed insufficient nucleation of acicular ferrite on non-metallic inclusions (NMIs). It is implied that a critical cooling rate has been exceeded where the NMIs become inactive, resulting in a microstructure consisting of a martensite and bainite mixture. This kind of microstructure is clearly harmful for the weld metal toughness.
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| 9. |
- Bunaziv, Ivan, et al.
(författare)
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Porosity and solidification cracking in welded 45 mm thick steel by fiber laser-MAG process
- 2019
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Ingår i: Procedia Manufacturing. - : Elsevier. - 2351-9789. ; 36, s. 101-111
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Tidskriftsartikel (refereegranskat)abstract
- Porosity and solidification cracking in joining of thick sections are very common issues in deep penetration keyhole laser-arc hybrid welding (LAHW). In the present work, 45 mm thick high strength steel was joined by a double-sided technique. With combined use of fast welding speeds and larger air gap between plates, higher amount of porosity was found because of the dynamic behavior of the keyhole walls. Solidification cracking formed at the centerline in the bottom of the weld due to high-depth-to-width geometrical ratio. Numerical simulations have been performed and showed very high cooling rate and stresses occurred in the root of the deep welds, which corresponds with higher cracking tendency.
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| 10. |
- Bunaziv, Ivan, et al.
(författare)
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Process stability during fiber laser-arc hybrid welding of thick steel plates
- 2018
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Ingår i: Optics and lasers in engineering. - : Elsevier. - 0143-8166 .- 1873-0302. ; 102, s. 34-44
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Tidskriftsartikel (refereegranskat)abstract
- TThick steel plates are frequently used in shipbuilding, pipelines and other related heavy industries, and are usually joined by arc welding. Deep penetration laser-arc hybrid welding could increase productivity but has not been thoroughly investigated, and is therefore usually limited to applications with medium thickness (5-15 mm) sections. A major concern is process stability, especially when using modern welding consumables such as metal-cored wire and advanced welding equipment. High speed imaging allows direct observation of the process so that process behavior and phenomena can be studied. In this paper, 45 mm thick high strength steel was welded (butt joint double-sided) using the fiber laser-MAG hybrid process utilizing a metal-cored wire without pre-heating. Process stability was monitored under a wide range of welding parameters. It was found that the technique can be used successfully to weld thick sections with appropriate quality when the parameters are optimized. When comparing conventional pulsed and the more advanced cold metal transfer pulse (CMT+P) arc modes, it was found that both can provide high quality welds. CMT+P arc mode can provide more stable droplet transfer over a limited range of travel speeds. At higher travel speeds, an unstable metal transfer mechanism was observed. Comparing leading arc and trailing arc arrangements, the leading arc configuration can provide higher quality welds and more stable processing at longer inter-distances between the heat sources.
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