Hydrogel state impregnation of cellulose fibre-phenol composites: Effects of fibre size distribution

• Whilst it has been well established that cellulose nanofibres (CNF) networks produce films that have high stiffness and strength, they are difficult to impregnate. Investigated in this study is whether by controlling the degree of nanofibrillation of cellulose, composites based on micro- and nano-size cellulose fibres can be made that are more easily manufactured and have better impregnation than solely cellulose nano-fibre based composites. To evaluate this, cellulose at different stages of ultrafine grinding, extracted at time intervals of 30, 60 and 290 mins, were used to make composites. To achieve good impregnation a novel strategy was used based on impregnation with phenol resin whilst the fibrillated cellulose is in a hydrogel state. The composites were subsequently dried and consolidated by hot press. The current results show that this method of impregnation is successful and the phenol matrix greatly improves the properties of the cellulose with a low degree of fibrillation. In general, as the degree of fibrillation and the proportion of nanofibres increases, the mechanical properties of the networks and their composites increase. The addition of the matrix appears to restrict the deformation of CNF network, increasing the modulus and yield strength but decreasing the ultimate strength. The method also appears to restrict the consolidation and voids remain in the composite, which reduces the modulus when compared to theoretical maximum values for this material. More work on the consolidation process is necessary to achieve the full potential of these composites.

Ämnesord

TEKNIK OCH TEKNOLOGIER  -- Industriell bioteknik -- Biomaterial (hsv//swe)

ENGINEERING AND TECHNOLOGY  -- Industrial Biotechnology -- Bio Materials (hsv//eng)

Nyckelord

Cellulose nanofibres

Fibrillation

Impregnation

Network behaviour

Phenol

Trä och bionanokompositer

Wood and Bionanocomposites

Smart machines and materials (AERI)

Smarta maskiner och material (FOI)

Publikations- och innehållstyp

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