An Accurate Analytical Method for Leakage Inductance Calculation of Shell-type Transformers with Rectangular Windings

• This paper presents an accurate analytical method for calculating the leakage inductance of shell-type E-core transformers with rectangular windings. For this purpose, first, an expression for calculating the leakage inductance per unit length inside the core window considering the core walls as the flux-normal boundary condition is derived. Then, a new accurate method for determining the Mean Length of Turns (MLT) based on the total stored energy is presented. The MLT is needed for the leakage inductance calculation using 2-D methods. By dividing the MLT into three partial lengths and calculating the corresponding leakage inductances using three different core window arrangements, the effect of core structure on the total leakage inductance is considered. The method is verified by 3-D FEM simulations as well as the leakage inductance measurements on two different fabricated transformer prototypes. The superiority of the method is also confirmed by comparisons with the previous analytical approaches. The proposed method enables the leakage inductance calculation with an error less than 1%, compared to the 3-D FEM results. Using the presented method, the leakage inductance calculations can be performed rapidly and accurately in the design stage without the need for time-consuming 3-D FEM simulations. CCBYNCND

Ämnesord

TEKNIK OCH TEKNOLOGIER  -- Elektroteknik och elektronik -- Annan elektroteknik och elektronik (hsv//swe)

ENGINEERING AND TECHNOLOGY  -- Electrical Engineering, Electronic Engineering, Information Engineering -- Other Electrical Engineering, Electronic Engineering, Information Engineering (hsv//eng)

TEKNIK OCH TEKNOLOGIER  -- Maskinteknik -- Teknisk mekanik (hsv//swe)

ENGINEERING AND TECHNOLOGY  -- Mechanical Engineering -- Applied Mechanics (hsv//eng)

NATURVETENSKAP  -- Kemi -- Teoretisk kemi (hsv//swe)

NATURAL SCIENCES  -- Chemical Sciences -- Theoretical Chemistry (hsv//eng)

TEKNIK OCH TEKNOLOGIER  -- Samhällsbyggnadsteknik -- Husbyggnad (hsv//swe)

ENGINEERING AND TECHNOLOGY  -- Civil Engineering -- Building Technologies (hsv//eng)

Nyckelord

Boundary conditions

Finite element analysis

Fourier series

Inductance

Leakage Inductance

Manganese

MFT

Shell-type Transformer

Transformer cores

Windings

Winding

Accurate analytical methods

Analytical approach

Core structure

Design stage

E-core transformers

Shell type transformers

Stored energy

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