| 1. |
- Berger, M, et al.
(författare)
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The multilayer effect in abrasion : optimising the combination of hard and tough phases
- 1999
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Ingår i: Surface & Coatings Technology. - : ELSEVIER SCIENCE SA. - 0257-8972 .- 1879-3347. ; 116-119, s. 1138-1144
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Tidskriftsartikel (övrigt vetenskapligt/konstnärligt)abstract
- In the present investigation it is shown that the wear resistance of multilayer PVD coatings, combining relatively soft but tough chromium (Cr) and harder but more brittle chromium nitride (CrN): exceeds that of both its phases. This striking exception to
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| 2. |
- Berlind, Torun, 1965-, et al.
(författare)
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Microstructure, mechanical properties, and wetting behaviorof Si-C-N thin films grown by reactive magnetron sputtering
- 2001
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Ingår i: Surface and Coatings Technology. - : Elsevier. - 0257-8972. ; 141:2-3, s. 145-155
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Tidskriftsartikel (refereegranskat)abstract
- Silicon–carbon–nitride (Si–C–N) thin films were deposited by reactive magnetron co-sputtering of C and Si targets in a mixed Ar/N2 discharge. Films were grown to a thickness of more than 0.5 μm on graphite and Si(001) substrates held at a negative floating potential of −35 V, and substrate temperature between 100 and 700°C. The total pressure was constant at 0.4 Pa (3 mtorr), and the nitrogen fraction in the gas mixture was varied between 0 and 100%. As-deposited films were analyzed with respect to composition, state of chemical bonding, microstructure, mechanical properties, and wetting behavior by Rutherford backscattering spectroscopy (RBS), energy dispersive spectroscopy (EDS), X-ray photoelectron spectrometry (XPS), transmission electron microscopy (TEM), scanning electron microscopy (SEM), nanoindentation and contact angle measurements, respectively. Depending on the deposition condition, ternary SixCyNz films within the composition range 1≤x≤34 at.%, 34≤y≤81 at.%, and 16.5≤z≤42 at.% were prepared with a textured, amorphous-to-graphite-like microstructure. For Si–C–N films with low Si content, C---C, C---N and Si---C bonds were present. At higher Si content, N preferentially bonds to Si, while less C---N bonds were observed. Films containing more than 12 at.% of Si contained widely dispersed crystallites, 2–20 nm in diameter. Incorporation of a few at.% Si resulted in a dramatic reduction of the film surface energy compared to pure CN films. The measured contact angles using distilled water and glycerol liquids were for some films comparable with those on a polytetrafluoroethylene (PTFE), Teflon® surface. The hardness of Si–C–N films could be varied over the range 9–28 GPa.
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| 3. |
- Bexell, U., et al.
(författare)
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A tribological study of a novel pre-treatment with linseed oil bonded to mercaptosilane treated aluminium
- 2003
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Ingår i: Surface & Coatings Technology. - 0257-8972 .- 1879-3347. ; 166:03-feb, s. 141-152
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Tidskriftsartikel (refereegranskat)abstract
- In sheet metal forming processes, lubricants are necessary in order to prevent galling, i.e. material transfer from the sheet metal to the tool surface and to control friction. Today, dry lubricants are increasingly being used for solving this problem. Among these, multifunctional coatings, often referred to as permanent coatings, normally based on organic resins, are lubricants which have the potential to increase the formability without additional lubrication, give corrosion protection, fingerprint and scratch resistance during handling and transport and finally, serve as a pre-treatment before painting. With increasing concern about the environment and human health it is important to develop new environmentally friendly pre-treatments in the surface engineering of metal substrates. This is mainly due to the toxic and carcinogenic properties of the chromium based surface pre-treatments frequently used in the industry. During the last decade, simple solution-dip silane based pre-treatments have emerged as promising candidates for the replacement of currently used pre-treatments of metals. A silane film can give good corrosion protection properties but is often too thin to prevent galling under a forming operation. A renewed interest for using vegetable oils in surface engineering has appeared lately due to several factors. Vegetable oils are renewable resources, modem technology can produce more well defined and pure oils, and the fatty acid content can be altered with modern crops development techniques. With the proper choice of silane pre-treatment of a metal surface, a vegetable oil can be coupled to the surface and give the desired lubrication properties. In this paper, aluminium sheets have been pre-treated with a mercapto silane after which a vegetable oil has been attached. The coupling between the silane and the oil was obtained through a photoinduced thiol-ene reaction using UV-radiation. The influence of different process parameters on the friction and wear behaviour was evaluated using modified scratch testing. Scanning electron microscopy (SEM), Auger electron spectroscopy (AES) and contact angle measurements were used to characterise the as-deposited surface films and their tribological behaviour, i.e. failure mechanisms. The results obtained show that the unsaturated vegetable oil has reacted with the thiol groups via the thiol-ene reaction forming a surface film. Also, the results show that the thickness of the films is of importance for the tribological characteristics, i.e. a too thin layer (less than 25 A in the present work) results in high friction and severe adhesive wear. However, a thicker layer with enhanced load carrying capacity can be produced with a proper heat treatment of the deposited vegetable oil. Finally, the results show that thick (more than 200 Angstrom in the present work) silane films are sensitive to brittle fracture when exposed to a sliding contact.
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| 4. |
- Ehiasarian, A.P., et al.
(författare)
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High power pulsed magnetron sputtered CrNx films
- 2003
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Ingår i: Surface & Coatings Technology. - 0257-8972 .- 1879-3347. ; 163-164, s. 267-272
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Tidskriftsartikel (refereegranskat)abstract
- Microstructure and macroscopic properties of droplet free CrN films deposited by the recently developed high power pulsed magnetron sputtering (HIPIMS) technique are presented. Magnetron glow discharges with peak power densities reaching 3000 W cm-2 were used to sputter Cr targets in both inert and reactive gas atmospheres. The flux arriving at the substrates consisted of neutrals and ions (approx. 70/30) of the sputtered metal and working gas atoms (Ar) with significantly elevated degree of ionization compared to conventional magnetron sputtering. The high-speed steel and stainless steel substrates were metal ion etched using a bias voltage of -1200 V prior to the deposition of CrN films. The film-to-substrate interfaces, observed by scanning transmission electron microscope cross-sections, were clean and contained no phases besides the film and substrate ones or recrystallized regions. CrN films were grown by reactive HIPIMS at floating potential reaching -160 V. Initial nucleation grains were large compared to conventional magnetron sputtered films, indicating a high adatom mobility in the present case. The films exhibited polycrystalline columnar growth morphology with evidence of renucleation. No intercolumnar voids were observed and the corrosion behavior of the film was superior to arc deposited CrNx. A high density of lattice defects was observed throughout the films due to the high floating potential. A residual compressive stress of 3 GPa and a hardness value of HK0.025=2600 were measured. A low friction coefficient of 0.4 and low wear rates against Al2O3 in these films are explained by the absence of droplets and voids known to contribute to extensive debris generation.
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| 5. |
- Eskner, M., et al.
(författare)
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Measurement of the ductile-to-brittle transition temperature in a nickel aluminide coating by a miniaturised disc bending test technique
- 2003
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Ingår i: Surface & Coatings Technology. - 0257-8972 .- 1879-3347. ; 165:1, s. 71-80
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Tidskriftsartikel (refereegranskat)abstract
- Nickel aluminide coatings are often employed to enhance the corrosion and oxidation resistance of nickel base gas turbine blades and vanes, as the high near-surface content of Al increases the ability to form an Al2O3 protective scale. The ductility of the coating depends on the type of aluminisation process and Ni-base material. In order to prevent coating degradation during service it is important to assess the ductile-to-brittle transition temperature (DBTT) in ductility of the coating. To determine the DBTT a miniaturised disc bending test (MDBT) technique is used, where a biaxial tensile stress is applied to a disc specimen. The DBTT of a NiAl coating, applied by a high-activity aluminium pack cementation process to a polycrystalline Ni-base superalloy (IN738 LC), was evaluated using the MDBT technique between room temperature (RT) and 860 degreesC. Test results gave a DBTT in biaxial ductility of the coating of approximately 760 degreesC. Above 760 degreesC, a significant increase in ductility was noted. Fractographic examination showed that the coating fractures in a mainly transgranular mode at RT but in a predominately intergranular mode at elevated temperatures, even at temperatures above DBTT.
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| 6. |
- Gudmundsson, Jon Tomas, 1965-, et al.
(författare)
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Spatial and temporal behavior of the plasma parameters in a pulsed magnetron discharge
- 2002
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Ingår i: Surface and Coatings Technology. - : Elsevier. - 0257-8972 .- 1879-3347. ; 161:2-3, s. 249-256
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Tidskriftsartikel (refereegranskat)abstract
- We demonstrate the evolution of the electron, energy distribution and the plasma parameters in a high-density plasma in a pulsed magnetron discharge. The high-density plasma is created by applying a high power pulse (1–2.4 MW) with pulse length 100 μs and repetition frequency of 50 Hz to a planar magnetron discharge. The spatial and temporal behavior of the plasma parameters are investigated using a Langmuir probe; the electron energy distribution function, the electron density and the average electron energy. The electron energy distribution function during and shortly after the pulse can be represented by a bi-Maxwellian distribution indicating two energy groups of electrons. Furthermore, we report on the variation of the plasma parameters and electron energy distribution function with gas pressure in the pressure range 0.5–20 mtorr. We report electron density as high as 4×1018 m−3 at 10 mtorr and 9 cm below the target in a pulsed discharge with average power 300 W. We estimate the traveling speed of the electron density peak along the axis of the discharge. The traveling speed decreases with increased gas pressure from 4×105 cm/s at 0.5 mtorr to 0.87×105 cm s−1 at 10 mtorr. The effective electron temperature peaks at the same time independent of position in the discharge, which indicates a burst of high energy electrons at the end of the pulse.
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| 7. |
- Gunnars, Jens, et al.
(författare)
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Thermal stresses in diamond coatings and their influence on coating wear and failure
- 1996
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Ingår i: Surface & Coatings Technology. - : Elsevier BV. - 0257-8972 .- 1879-3347. ; 80:3, s. 303-312
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Tidskriftsartikel (refereegranskat)abstract
- Thermal stresses in diamond coatings deposited onto cemented carbide substrates are calculated using the finite element method. The thermo-elastic stress fields for some coating-substrate geometries are presented. The results are compared with experimental data on the tribological behaviour of diamond coatings. Residual stresses can explain many of the observed patterns of coating wear and failure. A model for the abrasive wear of brittle coatings under large compressive biaxial stresses is described. These stresses prevent cracks initiated at the surface to propagate towards the interface and may promote crack paths parallel to the interface, thus causing the formation of a smooth coating surface. Once the smooth appearance is reached it will become extremely hard to initiate and propagate cracks into the coating and consequently the wear rate becomes very low. Thus, large compressive residual stresses increase the already high wear resistance of diamond coatings. When diamond coatings are deposited onto substrate edges, intense concentrations of normal and shear stresses may lead to coating failure by interfacial spalling. These stresses are lowered by increasing the ratio r/h, where r is the edge radius and h is the coating thickness.
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| 8. |
- Hansbo, Anita, 1960-, et al.
(författare)
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Models for the simulation of spray deposition and robot motion optimization in thermal spraying of rotating objects
- 1999
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Ingår i: Surface & Coatings Technology. - 0257-8972 .- 1879-3347. ; 122:2-3, s. 191-201
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Tidskriftsartikel (refereegranskat)abstract
- In this paper we consider methods to simulate deposit build-up in thermal spraying and to optimize the robot motion so as to obtain the desired layer thickness. We derive a simplified mathematical model for spray deposition on a rotating large object with a smooth, rotationally symmetric, curved surface, yet allowing varying spray distance and direction. Further, we discuss how to obtain and incorporate an empirically determined deposit rate model. In particular, the simplified spray deposition model is chosen to make possible a reasonably cheap method to approximate a deposit rate from the results of layer thickness measurements. We also propose an iterative method to obtain good initial values for robot feed optimization. Numerical examples are presented. © 1999 Elsevier Science S.A.
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| 9. |
- Hedenqvist, Mikael S., et al.
(författare)
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Barrier properties of SiOx-coated polymers : multi-layer modelling and effects of mechanical folding
- 2003
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Ingår i: Surface & Coatings Technology. - : Elsevier BV. - 0257-8972 .- 1879-3347. ; 172:1, s. 7-12
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Tidskriftsartikel (refereegranskat)abstract
- The oxygen permeability properties of poly(ethylene terephthalate), low- and high-density polyethylenes and polypropylene coated with SiOx using cold plasma were studied. A previously developed computer model for the calculation of transport properties in laminates containing very different layer thickness was fitted to experimental permeability data to obtain the oxygen transport properties of the SiOx coating. For the first time, to the best of our knowledge, it was possible to obtain the oxygen diffusivity and solubility of a SiOx coating on a polymer substrate. The effects of folding the laminates through 90degrees on the permeability properties of the SiOx coating were also investigated. The surface roughness of the substrates was obtained by atomic force microscopy and the morphology of the laminate surfaces was analysed by scanning electron microscopy. The oxygen diffusivity and solubility of a 45-nm-thick SiOx coating deposited on a 4000-fold thicker polypropylene substrate were 5 x 10(-12) cm(2) s(-1) and 0.72 cm(2) (STP) cm(-3) atm(-1), respectively. The diffusivity was approximately four orders of magnitude lower than that of the polymer substrate and, surprisingly, the solubility was higher than that of the polypropylene film. A hypothesis to explain these results is that the coating contained voids and, according to the permeability time lag, these were not continuous through the coating. The oxygen permeability of the coating increased with increasing substrate surface roughness, and was consequently lowest for poly(ethylene terephthalate). The folding operation initiated cracks in the coating, and the resulting increase in oxygen permeability was greater in the rougher substrates.
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| 10. |
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