| 1. |
- Andreasson, Eskil, et al.
(författare)
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Advancements in package opening simulations
- 2014
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Ingår i: Procedia Materials Science. - : Elsevier. - 2211-8128. ; , s. 1441-1446
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Konferensbidrag (refereegranskat)abstract
- The fracture mechanical phenomenon occurring during the opening of a beverage package is rather complex to simulate. Reliable and calibrated numerical material models describing thin layers of packaging materials are needed. Selection of appropriate constitutive models for the continuum material models and how to address the progressive damage modeling in various loading scenarios is also of great importance. The inverse modeling technique combined with video recording of the involved deformation mechanisms is utilized for identification of the material parameters. Large deformation, anisotropic non-linear material behavior, adhesion and fracture mechanics are all identified effects that are needed to be included in the virtual opening model. The results presented in this paper shows that it is possible to select material models in conjunction with continuum material damage models, adequately predicting the mechanical behavior of failure in thin laminated packaging materials. Already available techniques and functionalities in the commercial finite element software Abaqus are used. Furthermore, accurate descriptions of the included geometrical features are important. Advancements have therefore also been made within the experimental techniques utilizing a combination of microCT-scan, SEM and photoelasticity enabling extraction of geometries and additional information from ordinary experimental tests and broken specimens. Finally, comparison of the experimental opening and the virtual opening, showed a good correlation with the developed finite element modeling technique.
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| 2. |
- Andreasson, Eskil, et al.
(författare)
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An Experimental, Numerical and SEM Study of Fracture in a Thin Polymer Film
- 2014
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Ingår i: MATERIALS STRUCTURE & MICROMECHANICS OF FRACTURE VII. - : Trans Tech Publications Inc.. - 9783037859346 ; , s. 225-+-
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Konferensbidrag (refereegranskat)abstract
- Observations and analysis of samples from scanning electron microscopic (SEM) micrographs has been concerned in this work. The samples originate from fractured mechanical mode I tensile testing of a thin polymer film made of polypropylene used in the packaging industry. Three different shapes of the crack; elliptical, circular and flat, were used to investigate the decrease in load carrying capacity. The fracture surfaces looked similar in all studied cases. Brittle-like material fracture process was observed both by SEM micrographs and the experimental mechanical results. A finite element model was created in Abaqus as a complementary tool to increase the understanding of the mechanical behaviour of the material. The numerical material models were calibrated and the results from the simulations were comparable to the experimental results.
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| 3. |
- Andreasson, Eskil, et al.
(författare)
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Deformation and Damage Mechanisms in Thin Ductile Polymer Films
- 2013
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Konferensbidrag (refereegranskat)abstract
- The mechanical material behavior of highly extensible or ductile polymer films used in the packaging industry has been studied in this work. The polymer material, consisting of different variants of polyethylene grades, is used as several components in the packaging material structure at Tetra Pak®. Experimental tensile tests were used to quantify the mechanical behavior and to be able to calibrate numerical constitutive material models. The studied polymer materials were able to withstand large deformations before breaking, involving both necking in the width and thickness direction of the specimen. During deformation re-orientation of polymer chains and substantial strain-hardening were also occurring. The latter effect was accounted for in the presented material modeling approach. The numerical simulations were solved in the general finite element software Abaqus version 6.13. In this work a continuum damage modeling (CDM) approach was used. CDM which are attractive in macro scale applications, thus solving our engineering problems, was chosen in this study due to the computational efficiency. A damage model consisting of two functionalities; initiation of damage and evolution of damage was suitable for modeling the ductile fracture behavior. During the numerical analysis it has been assumed that the polymer materials are isotropic, homogenous through the thickness, independent of strain rate and independent of temperature to ease the material parameters identification.
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| 4. |
- Andreasson, Eskil, et al.
(författare)
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Experimental and Numerical fracture of cracks emanating from different types of flaws in thin polymer films
- 2013
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Konferensbidrag (refereegranskat)abstract
- Fracture mechanical Mode I tensile testing has been performed on an oriented polyproplyne film used in packaging industry. Physical Tensile testing for the continuum material has been performed to observe the material strength and to extract continuum material properties for numerical analysis. Fracture mechanical testing of different shaped notches is performed to observe the failure initiation in the material. A brittle-like failure was shown in the polypropylene film while the low density polyethylene presented a highly ductile behavior. A finite element method (FEM) strategy has been successfully developed to perform numerical analysis of polymer films. The developed FEM model gives an accurate and approximate method to compare and analyze the experimental and numerical results. The obtained results have shown a very fine similarity under theoretical, experimental and numerical analysis. Depending on crack geometry different shape crack effects showed the transferability of localized stresses at different points around the crack. Fracture surface and fracture process is analyzed using scanning electron microscope (SEM). Brittle failure with small deformation and presence of small voids and their coalescence has also been shown in SEM micrographs for LDPE material. The methods discussed will help classify different groups of materials and can be used as a predictive tool for the crack initiation and crack propagation path in packaging material, especially thin polymer films.
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| 5. |
- Andreasson, Eskil, et al.
(författare)
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Integrating Moldflow and Abaqus in the Package Simulation Workflow
- 2013
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Konferensbidrag (refereegranskat)abstract
- Tetra Pak has used numerical simulation tools for plastic injection molding (Moldflow) and structural analysis (Abaqus/Implicit and Abaqus/Explicit) for many years. Today these two simulation tools are used independently of each other without any coupling. How these two disciplines can be combined to better predict the mechanical response of a polymer component is presented in this work. The manufacturing process, in this case injection molding, creates the mechanical properties of the produced polymer part. Process settings, material selection and molding tool geometry affect the polymer flow, material orientation and rate of crystallinity. A method to build a layered finite element model in Abaqus using results from Moldflow simulations regarding crystallinity growth and molecular orientation is proposed. Relatively simple material models were utilized and assigned for each individual material layer through the thickness in the polymer part. These constitutive models were derived phenomenologically from experimental test results and could adequately capture both the microscopic and the macroscopic behavior in a more realistic way. The numerical results showed a good agreement with the experimental results, both regarding visual appearance and force/displacement response.
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| 6. |
- Andreasson, Eskil, et al.
(författare)
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Is it possible to open beverage packages virtually? Physical tests in combination with virtual tests in Abaqus.
- 2012
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Konferensbidrag (refereegranskat)abstract
- The opening mechanism in a beverage package, where a mixed mode failure occurs, is a rather complex phenomenon. A better knowledge in respect of fracture mechanics is needed for the proactive prediction of the overall opening performance. Reliable material data used for virtual simulation of the opening mechanism is extracted by characterization and calibration of the packaging materials. Knowledge of how to choose appropriate constitutive models for the continuum material and how the damage initiates and propagates to various loading conditions is of great interest. The virtual tests, replicating the physical tests, are performed with the aid of the finite element method. Non-linear material response, anisotropic material behaviour, large deformation and fracture mechanics are identified effects that are all included in the virtual model. The results presented in this paper show possible selections of material models in conjunction with material damage models, adequately describing thin polymer films behaviour. Comparison between the physical test and the virtual test, exerted to fracture Mode I – Centre Cracked Tension, showed a good correlation for the chosen modeling technique.
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| 7. |
- Andreasson, Eskil, 1976-
(författare)
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Mechanics and Failure in Thin Material Layers : Towards Realistic Package Opening Simulations
- 2019
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- The final goal of this PhD-work is an efficient and user-friendly finite element modelling strategy targeting an industrial available package opening application. In order to reach this goal, different experimental mechanical and fracture mechanical tests were continuously refined to characterize the studied materials. Furthermore, the governing deformation mechanisms and mechanical properties involved in the opening sequence were quantified with full field experimental techniques to extract the intrinsic material response. An identification process to calibrate the material model parameters with inverse modelling analysis is proposed. Constitutive models, based on the experimental results for the two continuum materials, aluminium and polymer materials, and how to address the progressive damage modelling have been concerned in this work. The results and methods considered are general and can be applied in other industries where polymer and metal material are present. This work has shown that it is possible to select constitutive material models in conjunction with continuum material damage models, adequately predicting the mechanical behaviour in thin laminated packaging materials. Finally, with a slight modification of already available techniques and functionalities in a commercial general-purpose finite element software, it was possible to build a simulation model replicating the physical behaviour of an opening device. A comparison of the results between the experimental opening and the virtual opening model showed a good correlation.The advantage with the developed modelling approach is that it is possible to modify the material composition of the laminate. Individual material layers can be altered, and the mechanical properties, thickness or geometrical shape can be changed. Furthermore, the model is flexible and a new opening design with a different geometry and load case can easily be implemented and changed in the simulation model. Therefore, this type of simulation model is prepared to simulate sustainable materials in packages and will be a useful tool for decision support early in the concept selection in technology and development projects.
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| 8. |
- Andreasson, Eskil, et al.
(författare)
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Micro-mechanisms of a laminated packaging material during fracture
- 2014
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Ingår i: Engineering Fracture Mechanics. - : Elsevier BV. - 1873-7315 .- 0013-7944. ; 127, s. 313-326
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Tidskriftsartikel (refereegranskat)abstract
- The micro-mechanisms of fracture in a laminate composed of an aluminium foil and a polymer film are considered in this study. The laminates as well as the individual layers, with and without premade centre-cracks, were tensile tested. Visual inspection of the broken cross-sections shows that failure occurs through localised plasticity. This leads to a decreasing and eventually vanishing cross-section ahead of the crack tip for both the laminate and their single constituent layers. Experimental results are examined and analysed using a slip-line theory to derive the work of failure. An accurate prediction was made for the aluminium foil and for the laminate but not for the freestanding polymer film. The reason seems to be that the polymer material switches to non-localised plastic deformation with significant strain-hardening. (C) 2014 Elsevier Ltd. All rights reserved.
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| 9. |
- Andreasson, Eskil
(författare)
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Realistic Package Opening Simulations : An Experimental Mechanics and Physics Based Approach
- 2015
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Licentiatavhandling (övrigt vetenskapligt/konstnärligt)abstract
- A finite element modeling strategy targeting package opening simulations is the final goal with this work. The developed simulation model will be used to proactively predict the opening compatibility early in the development process of a new opening device and/or a new packaging material. To be able to create such a model, the focus is to develop a combined and integrated physical/virtual test procedure for mechanical characterization and calibration of thin packaging materials. Furthermore, the governing mechanical properties of the materials involved in the opening performance needs to be identified and quantified with experiments. Different experimental techniques complemented with video recording equipment were refined and utilized during the course of work. An automatic or semi-automatic material model parameter identification process involving video capturing of the deformation process and inverse modeling is proposed for the different packaging material layers. Both an accurate continuum model and a damage material model, used in the simulation model, were translated and extracted from the experimental test results. The results presented show that it is possible to select constitutive material models in conjunction with continuum material damage models, adequately predicting the mechanical behavior of intended failure in thin laminated packaging materials. A thorough material mechanics understanding of individual material layers evolution of microstructure and the micro mechanisms involved in the deformation process is essential for appropriate selection of numerical material models. Finally, with a slight modification of already available techniques and functionalities in the commercial finite element software AbaqusTM it was possible to build the suitable simulation model. To build a realistic simulation model an accurate description of the geometrical features is important. Therefore, advancements within the experimental visualization techniques utilizing a combination of video recording, photoelasticity and Scanning Electron Microscopy (SEM) of the micro structure have enabled extraction of geometries and additional information from ordinary standard experimental tests. Finally, a comparison of the experimental opening and the virtual opening, showed a good correlation with the developed finite element modeling technique. The advantage with the developed modeling approach is that it is possible to modify the material composition of the laminate. Individual material layers can be altered and the mechanical properties, thickness or geometrical shape can be changed. Furthermore, the model is flexible and a new opening device i.e. geometry and load case can easily be adopted in the simulation model. Therefore, this type of simulation model is a useful tool and can be used for decision support early in the concept selection of development projects.
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| 10. |
- Andreasson, Eskil, et al.
(författare)
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Simulation of thin aluminium-foil in the packaging industry
- 2017
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Ingår i: AIP Conference Proceedings. - : American Institute of Physics Inc.. - 0094-243X. - 9780735415805
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Konferensbidrag (refereegranskat)abstract
- This work present an approach of how to account for the anisotropic mechanical material behaviour in the simulation models of the thin aluminium foil layer (≈10 μm) used in the Packaging Industry. Furthermore, the experimental results from uniaxial tensile tests are parameterised into an analytical expression and the slope of the hardening subsequently extended way beyond the experimental data points. This in order to accommodate the locally high stresses present in the experiments at the neck formation. An analytical expression, denominated Ramberg-Osgood, is used to describe the non-linear mechanical behaviour. Moreover it is possible with a direct method to translate the experimental uniaxial tensile test results into useful numerical material model parameters in Abaqus™. In addition to this the extended material behaviour including the plastic flow i.e. hardening, valid after onset of localisation, the described procedure can also capture the microscopic events, i.e. geometrical thinning, ongoing in the deformation of the aluminium foil. This method has earlier successfully been applied by Petri Mäkelä for paperboard material [1]. The engineering sound and parameterised description of the mechanical material behaviour facilitates an efficient categorisation of different aluminium foil alloys and aid the identification of the correct anisotropic (RD/TD/45°) mechanical material behaviour derived from the physical testing. © 2017 Author(s).
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