| 1. |
- Ericsson, A., et al.
(författare)
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Crystallization of a Zr-based metallic glass produced by laser powder bed fusion and suction casting
- 2021
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Ingår i: Journal of Non-Crystalline Solids. - : Elsevier. - 0022-3093 .- 1873-4812. ; 571
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Tidskriftsartikel (refereegranskat)abstract
- The crystallization behaviour during low temperature annealing of samples of the Zr59.3Cu28.8Al10.4Nb1.5 (at%) bulk metallic glass produced by suction casting and the laser powder bed fusion (LPBF) process were studied with small angle neutron scattering (SANS), X-ray diffraction and scanning electron microscopy. The in-situ SANS measurements during isothermal annealing reveals that the phase separation in the LPBF processed material proceeds at a smaller characteristic length-scale than the cast material. Quantitative analysis of the SANS data shows that, while the crystallization process in both materials proceed through rapid nucleation followed by diffusion limited growth, the LPBF processed material crystallizes with a smaller cluster size and at a higher rate. The smaller cluster size is attributed to the elevated oxygen content in the LPBF processed material which reduces the nucleation barrier and thus the thermal stability.
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| 2. |
- Ericsson, A., et al.
(författare)
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Transient nucleation in selective laser melting of Zr-based bulk metallic glass
- 2020
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Ingår i: Materials & design. - : Elsevier. - 0264-1275 .- 1873-4197. ; 195
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Tidskriftsartikel (refereegranskat)abstract
- The crystallization rate during selective laser melting (SLM) of bulk metallic glasses (BMG) is a critical factor in maintaining the material's amorphous structure. To increase the understanding of the interplay between the SLM process and the crystallization behavior of BMGs, a numerical model based on the classical nucleation theory has been developed that accounts for the rapid temperature changes associated with SLM. The model is applied to SLM of a Zr-based BMG and it is shown that the transient effects, accounted for by the model, reduce the nucleation rate by up to 15 orders of magnitude below the steady-state nucleation rate on cooling, resulting in less nuclei during the build process. The capability of the proposed modelling approach is demonstrated by comparing the resulting crystalline volume fraction to experimental findings. The agreement between model predictions and the experimental results clearly suggests that transient nucleation effects must be accounted for when considering the crystallization rate during SLM processing of BMGs.
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| 3. |
- Lindwall, Johan, et al.
(författare)
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Simulation of phase evolution in a Zr-based glass forming alloy during multiple laser remelting
- 2022
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Ingår i: Journal of Materials Research and Technology. - : Elsevier. - 2238-7854 .- 2214-0697. ; 16, s. 1165-1178
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Tidskriftsartikel (refereegranskat)abstract
- Additive manufacturing by laser-based powder bed fusion is a promising technique for bulk metallic glass production. But, reheating by deposition of subsequent layers may cause local crystallisation of the alloy. To investigate the crystalline phase evolution during laser scanning of a Zr-based metallic glass-forming alloy, a simulation strategy based on the finite element method and the classical nucleation theory has been developed and compared with experimental results from multiple laser remelting of a single-track. Multiple laser remelting of a single-track demonstrates the crystallisation behaviour by the influence of thermal history in the reheated material. Scanning electron microscopy and transmission electron microscopy reveals the crystalline phase evolution in the heat affected zone after each laser scan. A trend can be observed where repeated remelting results in an increased crystalline volume fraction with larger crystals in the heat affected zone, both in simulation and experiment. A gradient of cluster number density and mean radius can also be predicted by the model, with good correlation to the experiments. Prediction of crystallisation, as presented in this work, can be a useful tool to aid the development of process parameters during additive manufacturing for bulk metallic glass formation.
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| 4. |
- Tidefelt, Mattias, et al.
(författare)
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In Situ Mapping of Phase Evolutions in Rapidly Heated Zr-Based Bulk Metallic Glass with Oxygen Impurities
- 2024
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Ingår i: Advanced Science. - : John Wiley & Sons. - 2198-3844. ; 11:16
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Tidskriftsartikel (refereegranskat)abstract
- Metallic glasses exhibit unique mechanical properties. For metallic glass composites (MGC), composed of dispersed nanocrystalline phases in an amorphous matrix, these properties can be enhanced or deteriorated depending on the volume fraction and size distribution of the crystalline phases. Understanding the evolution of crystalline phases during devitrification of bulk metallic glasses upon heating is key to realizing the production of these composites. Here, results are presented from a combination of in situ small- and wide-angle X-ray scattering (SAXS and WAXS) measurements during heating of Zr-based metallic glass samples at rates ranging from 102 to 104 Ks-1 with a time resolution of 4ms. By combining a detailed analysis of scattering experiments with numerical simulations, for the first time, it is shown how the amount of oxygen impurities in the samples influences the early stages of devitrification and changes the dominant nucleation mechanism from homogeneous to heterogeneous. During melting, the oxygen rich phase becomes the dominant crystalline phase whereas the main phases dissolve. The approach used in this study is well suited for investigation of rapid phase evolution during devitrification, which is important for the development of MGC. Oxygen impurities impact on phase-transformations during rapid heating of Zr-based metallic glass Zr59.3Cu28.8Al10.4Nb1.5 is thoroughly investigated using a multi-technique approach. During devitrification, the extracted phase evolutions reveal that the phase fraction hierarchy correlates with the oxygen impurity concentration. Numerical simulations with a heterogeneous nucleation mode capture the experimental observations. During melting, the oxygen-rich phase becomes the dominant phase. image
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| 5. |
- Areitioaurtena, Maialen, et al.
(författare)
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Influence of induction hardening residual stresses on rolling contact fatigue lifetime
- 2022
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Ingår i: International Journal of Fatigue. - : Elsevier. - 0142-1123 .- 1879-3452. ; 159
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Tidskriftsartikel (refereegranskat)abstract
- Rolling contact fatigue is a unique mode of fatigue that components under cyclic contact loading experience. In this work, the impact of induction hardening residual stresses in rolling contact fatigue lifetime is investigated experimentally and numerically using the Dang Van multiaxial criterion. Various residual stress fields from induction hardening are simulated using the finite element method and are mapped into a classical monocontact finite element model. The impact of induction hardened residual stresses on the lifetime of a component has been investigated, and the importance of incorporating the residual stress profile into fatigue life assessments is affirmed.
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| 6. |
- Areitioaurtena, Maialen, et al.
(författare)
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Numerical and experimental investigation of residual stresses during the induction hardening of 42CrMo4 steel
- 2022
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Ingår i: European journal of mechanics. A, Solids. - : Elsevier. - 0997-7538 .- 1873-7285. ; 96
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Tidskriftsartikel (refereegranskat)abstract
- The usage of induction hardening in the industry has increased in the last years due to its efficiency and repeatability. Induction hardening produces a hard martensitic layer on the specimen surface, which is accompanied by the generation of compressive residual stresses in the hardened case and tensile stresses in the untreated core. Residual stresses generated by induction hardening greatly impact on fatigue performance, as they act as crack growth retardants. In this work, a multiphysical coupled finite element model is developed to simulate induction hardening and compute the final residual stress state of the specimens along the microstructural transformations and hardness evolution. The impact of the transformation induced plasticity strain in the stress-state of the specimen during the process is also studied. The experimental validation shows that considering the transformation induced plasticity in induction hardening simulations improves the residual stress predictions, concluding that this effect should be included to achieve good residual stress predictions, especially in the subsurface region.
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| 7. |
- Areitioaurtena, Maialen, et al.
(författare)
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Predicting the induction hardened case in 42CrMo4 cylinders
- 2020
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Ingår i: Procedia CIRP. - : Elsevier. - 2212-8271 .- 2212-8271. ; 87, s. 545-550
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Tidskriftsartikel (refereegranskat)abstract
- Induction hardening has the potential to produce favorable surface integrity that can improve fatigue performance and extend the lifetime of a component. The localized superficial heating provided by induction is the main advantage of this process, as it allows the core to remain intact and, therefore, ductile, while the surface is hardened. Achieving favorable characteristics in the hardened case is of great importance, as this process is usually applied to load bearing and wear-susceptible metallic components. The simulation of the hardening process by induction heating is a complex and challenging task at which many efforts have been directed in the last years. Due to the numerous interactions of the many physics that take part in the process (electromagnetic, thermal, microstructural and mechanical), a highly coupled finite element model is required for its numerical simulation. In this work, a semi-analytical induction heating model is used to compute the induction hardening process, predicting the size and shape of the hardened layer and the distribution of the hardness. Using the semi-analytical model allows the computational time to be much faster compared to a fully coupled model using a commercial software, where the time consumption for the presented 2D case is reduced by 20 %. Experimental validation is presented for cylindrical 42CrMo4 billets heated by a short solenoidal inductor, which shows good agreement with the predicted results, reaching an average error of 3.2 % in temperature estimations.
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| 8. |
- Ericsson, Anders, et al.
(författare)
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Modeling of Diffusion-Controlled Crystallization Kinetics in Al-Cu-Zr Metallic Glass
- 2022
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Ingår i: Metals. - : MDPI. - 2075-4701. ; 12:5, s. 1-16
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Tidskriftsartikel (refereegranskat)abstract
- Crystallization is a major challenge in metallic glass production, and predictive models may aid the development of controlled microstructures. This work describes a modeling strategy of nucleation, growth and the dissolution of crystals in a multicomponent glass-forming system. The numerical model is based on classical nucleation theory in combination with a multicomponent diffusion-controlled growth model that is valid for high supersaturation. The required thermodynamic properties are obtained by coupling the model to a CALPHAD database using the Al-Cu-Zr system as a demonstrator. The crystallization of intermetallic (Al, Cu)(m)Zr-n phases from the under-cooled liquid phase were simulated under isothermal as well as rapid heating and cooling conditions (10(-1)-10(6) Ks(-1)). The obtained time-temperature transformation and continuous-heating/cooling transformation diagrams agree satisfactorily with the experimental data over a wide temperature range, thereby, demonstrating the predictability of the modeling approach. A comparison of the simulation results and experimental data is discussed.
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| 9. |
- Fisk, Martin, 1981-, et al.
(författare)
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Coupled electromagnetic-thermal solution strategy for induction heating of ferromagnetic materials
- 2022
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Ingår i: Applied Mathematical Modelling. - : Elsevier. - 0307-904X .- 1872-8480. ; 111, s. 818-835
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Tidskriftsartikel (refereegranskat)abstract
- Induction heating is used in many industrial applications to heat electrically conductive materials. The coupled electromagnetic-thermal induction heating process is non-linear in general, and for ferromagnetic materials it becomes challenging since both the electromagnetic and the thermal responses are non-linear. As a result of the existing non-linearities, simulating the induction heating process is a challenging task. In the present work, a coupled transient electromagnetic-thermal finite element solution strategy that is appropriate for modeling induction heating of ferromagnetic materials is presented. The solution strategy is based on the isothermal staggered split approach, where the electromagnetic problem is solved for fixed temperature fields and the thermal problem for fixed heat sources obtained from the electromagnetic solution. The modeling strategy and the implementation are validated against induction heating experiments at three heating rates. The computed temperatures, that reach above the Curie temperature, agree very well with the experimental results.
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| 10. |
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