| 1. |
- Da Silva, Adrien, et al.
(författare)
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Laser Metal Wire drop-by-drop Deposition: a material and dilution investigation
- 2021
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Ingår i: IOP Conference Series: Materials Science and Engineering. - : Institute of Physics (IOP).
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Konferensbidrag (refereegranskat)abstract
- Additive Manufacturing has become a field of high interest in the industry, mostly due to its strong freedom of design and its flexibility. Numerous Additive Manufacturing techniques exist and present different advantages and disadvantages. The technique investigated in this research is a drop-by-drop deposition alternative to Laser Metal Wire Deposition. This technique is expected to induce a better control over the power input in the material, resulting in a better power efficiency and tailorable material properties. The aim of this research is to investigate selected material properties of the structures produced with the drop-by-drop deposition technique. Multi-drops structures were deposited from 316L, Inconel 625 (NW6625) and AlSi5 (AW4043) wires. Two drop deposition methods were investigated: (i) a contactless recoil pressure driven detachment for 316L and Inconel 625, (ii) a contact-based surface tension driven detachment for AlSi5. A material characterization including optical microscopy, EDS and hardness measurements was performed in transverse and longitudinal cross-sections. The microstructure of the deposited material, the dilution with the substrate and the heat affected zone were analysed. The contactless detachment showed a higher dilution than the contact-based technique due to the laser irradiating the substrate between two drop detachments, which melts the substrate that then mixes with the deposited drops.
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| 2. |
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| 3. |
- Anthony, Niklas, et al.
(författare)
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Laboratory experiments with a laser-based attachment mechanism for spacecraft at small bodies
- 2021
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Ingår i: Acta Astronautica. - : Elsevier. - 0094-5765 .- 1879-2030. ; 189, s. 391-397
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Tidskriftsartikel (refereegranskat)abstract
- We present the results of two sets of experiments that investigate laser-based metal-to-rock attachment techniques. Asteroids and comets have low surface gravity which pose a challenge to landers with moving parts. Such parts can generate torques and forces which may tip the lander over or launch it into deep space. Thus, if a lander on a small body is to have moving parts, the spacecraft must be equipped with an anchoring mechanism. To this end, we sought to use a laser to melt and bind a piece of metal mimicking a part of a spacecraft to a rock mimicking the surface of a typical asteroid. In the first set of experiments, extra material was not fed in during the processing. The second set were performed using a standard wire feeder used in laser welding, which added metal to the experiment during processing. During the first experiments, we discovered that a traditional weld, where two melt pools mix and solidify to form a strong bond, was not possible—the melt pools would not mix, and when they did, the resulting weld was extremely brittle. The second set of experiments resulted in a physico-mechanical bond, where a hole was drilled with a laser, and a wire was melted and fed into the hole. These latter experiments were successful in forming bonds as strong as 115 N. Such an attachment mechanism can also be used to maneuver small boulders on asteroid surfaces, to redirect small, monolithic asteroids, or in space-debris removal.
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| 4. |
- Anthony, Niklas, et al.
(författare)
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Laser-induced spallation of minerals common on asteroids
- 2021
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Ingår i: Acta Astronautica. - : Elsevier. - 0094-5765 .- 1879-2030. ; 182, s. 325-331
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Tidskriftsartikel (refereegranskat)abstract
- The ability to deflect dangerous small bodies in the Solar System or redirect profitable ones is a necessary and worthwhile challenge. One well-studied method to accomplish this is laser ablation, where solid surface material sublimates, and the escaping gas creates a momentum exchange. Alternatively, laser-induced spallation and sputtering could be a more efficient means of deflection, yet little research has studied these processes in detail. We used a 15-kW Ytterbium fiber laser on samples of olivine, pyroxene, and serpentine (minerals commonly found on asteroids) to induce spallation. We observed the process with a high-speed camera and illumination laser, and used X-ray micro-tomography to measure the size of the holes produced by the laser to determine material removal efficiency. We found that pyroxene will spallate at power densities between 1.5 and 6.0 kW cm−2, serpentine will also spallate at 13.7 kW cm−2, but olivine does not spallate at 1.5 kW cm−2 and higher power densities melt the sample. Laser-induced spallation of pyroxene and serpentine can be two- to three-times more energy efficient (volume removed per unit of absorbed energy) than laser-induced spattering, and over 40x more efficient than laser ablation.
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| 5. |
- Anthony, Niklas, et al.
(författare)
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Laser processing of minerals common on asteroids
- 2021
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Ingår i: Optics and Laser Technology. - : Elsevier. - 0030-3992 .- 1879-2545. ; 135
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Tidskriftsartikel (refereegranskat)abstract
- Asteroid mining and redirection are two trends that both can utilize lasers, one to drill and cut, the other to ablate and move. Yet little is known about what happens when a laser is used to process the types of materials we typically expect to find on most asteroids. To shed light on laser processing of asteroid material, we used a 300-W, pulsed Ytterbium fiber laser on samples of olivine, pyroxene, and serpentine, and studied the process with a high-speed camera and illumination laser at 10 000 frames per second. We also measure the sizes of the resulting holes using X-ray micro-tomography to find the pulse parameters which remove the largest amount of material using the least amount of energy. We find that at these power densities, all three minerals will melt and chaotically throw off spatter. Short, low-power pulses can efficiently produce thin, deep holes, and long, high-power pulses are more energy efficient at removing the most amount of material.
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| 6. |
- Bunaziv, I., et al.
(författare)
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Application of laser-arc hybrid welding of steel for low-temperature service
- 2019
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Ingår i: The International Journal of Advanced Manufacturing Technology. - : Springer. - 0268-3768 .- 1433-3015. ; 102:5-8, s. 2601-2613
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Tidskriftsartikel (refereegranskat)abstract
- Laser-arc hybrid welding (LAHW) is more often used in shipbuilding and oil and gas industries in recent years. Its popularity arises due to many advantages compared to conventional arc welding processes. The laser beam source is used to achieve much higher penetration depths. By adding filler wire to the process area, by means of an arc source, the mechanical properties can be improved, e.g. higher toughness at low temperatures. Therefore, LAHW is a perspective process for low-temperature service. Applicability of LAHW is under concern due to process stability and mechanical properties related to heterogeneous filler wire distribution through the whole weld metal in deep and narrow joints. This can cause reduced mechanical properties in the weld root as well as problems with solidification cracking. The fast cooling rate in the root provides hard and brittle microconstituents lowering toughness at low temperatures. Numerical simulations and experimental observations showed that an increase in heat input from the laser beam is an effective way to reduce the cooling rate, which is also possible by applying preheating.
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| 7. |
- Bunaziv, Ivan, et al.
(författare)
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Deep penetration fiber laser-arc hybrid welding of thick HSLA steel
- 2018
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Ingår i: Journal of Materials Processing Technology. - : Elsevier. - 0924-0136 .- 1873-4774. ; 256, s. 216-228
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Tidskriftsartikel (refereegranskat)abstract
- The present investigation addresses laser-arc hybrid welding of 45 mm thick steel with variation in a wide range of process parameters. High volume fraction of acicular ferrite formed in the upper part of the weld metal regardless process parameters. Significantly lower fraction of acicular ferrite was found in the root due to substantially increased cooling rates and the inability to deliver filler wire to this region, resulting in bainite-martensite microstructures in the root. The delivery of filler wire to the root can be enhanced by increasing the air gap between the plates. Higher heat inputs reduce cooling rates in the root which create softer and ductile microstructures, at the expense of a much wider and coarser grained HAZ. The results obtained showed high fusion line and weld metal toughness at low temperature (−50 °C).
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| 8. |
- Bunaziv, Ivan, et al.
(författare)
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Filler metal distribution and processing stability in laser-arc hybrid welding of thick HSLA steel
- 2020
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Ingår i: Journal of Manufacturing Processes. - : Elsevier. - 1526-6125. ; 54, s. 228-239
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Tidskriftsartikel (refereegranskat)abstract
- Welds made by high power laser beam have deep and narrow geometry. Addition of filler wire by the arc source, forming the laser-arc hybrid welding (LAHW) process, is very important to obtain required mechanical properties. Distribution of molten wire throughout the entire weld depth is of concern since it tends to have low transportation ability to the root. Accurate identification of filler metal distribution is very challenging. Metal-cored wires can provide high density of non-metallic inclusions (NMIs) which are important for acicular ferrite nucleation. Accurate filler distribution can be recognized based on statistical characterization of NMIs in the weld. In the present study, it was found that the amount of filler metal decreased linearly towards the root. The filler metal tends to accumulate in the upper part of the weld and has a steep decrease at 45–55 % depth which also has wavy pattern based on longitudinal cuts. Substantial hardness variation in longitudinal direction was observed, where in the root values can reach > 300 HV. Excessive porosity was generated at 75 % depth due to unstable and turbulent melt flow based on morphology of prior austenite grains. The delicate balance of process parameters is important factor for both process stability and filler metal distribution.
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| 9. |
- Bunaziv, Ivan, et al.
(författare)
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Hybrid Welding of 45 mm High Strength Steel Sections
- 2017
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Ingår i: Physics Procedia. - : Elsevier. - 1875-3892. ; 89, s. 11-22
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Tidskriftsartikel (refereegranskat)abstract
- Thick section welding has significant importance for oil and gas industry in low temperature regions. Arc welding is usually employed providing suitable quality joints with acceptable toughness at low temperatures with very limited productivity compared to modern high power laser systems. Laser-arc hybrid welding (LAHW) can enhance the productivity by several times due to higher penetration depth from laser beam and combined advantages of both heat sources. LAHW was applied to join 45 mm high strength steel with double-sided technique and application of metal cored wire. The process was captured by high speed camera, allowing process observation in order to identify the relation of the process stability on weld imperfections and efficiency. Among the results, it was found that both arc power and presence of a gap increased penetration depth, and that higher welding speeds cause unstable processing and limits penetration depth. Over a wide range of heat inputs, the welds where found to consist of large amounts of fine-grained acicular ferrite in the upper 60-75% part of welds. At the root filler wire mixing was less and cooling faster, and thus found to have bainitic transformation. Toughness of deposited welds provided acceptable toughness at -50 °C with some scattering.
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| 10. |
- Bunaziv, Ivan, et al.
(författare)
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Laser-arc hybrid welding of thick HSLA steel
- 2018
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Ingår i: Journal of Materials Processing Technology. - : Elsevier. - 0924-0136 .- 1873-4774. ; 259, s. 75-87
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Tidskriftsartikel (refereegranskat)abstract
- A standard laser-arc hybrid welding (S-LAHW) and LAHW with preplaced cut wire inside the groove before welding were studied and compared. The S-LAHW setup revealed problems with filler wire delivery to the root, resulting in substantial hardness increase due to bainitic-martensitic transformation. The applied finite element modelling confirmed significant cooling rate increase in the root area for deep penetration welds. Preplacement of cut wire prior to welding reduced hardness providing improved welds with higher homogeneity. This method was subsequently applied for multi-pass welding that revealed insufficient nucleation of acicular ferrite on non-metallic inclusions (NMIs). It is implied that a critical cooling rate has been exceeded where the NMIs become inactive, resulting in a microstructure consisting of a martensite and bainite mixture. This kind of microstructure is clearly harmful for the weld metal toughness.
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