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- Gabra, M., et al.
(författare)
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Alkali retention/separation during bagasse gasification : A comparison between a fluidised bed and a cyclone gasifier
- 2001
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Ingår i: Biomass and Bioenergy. - 0961-9534 .- 1873-2909. ; 21:6, s. 461-476
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Tidskriftsartikel (refereegranskat)abstract
- Biomass fuelled integrated gasification/gas turbines (BIG/GTs) have been found to be one of the most promising technologies to maximise electricity output in the sugar industry. However, biomass fuels contain alkali metals (Na and K) which may be released during the gasification processes and cause deleterious effects on the downstream hardware (e.g. the blades of gas turbines). Much research has therefore been focused on different kinds of gas cleaning. Most of these projects are using a fluidised bed gasifier and includes extensive gas cleaning which leads to a high capital investment. Increasing alkali retention/separation during the gasification may lead to improved producer gas quality and reduced costs for gas cleaning. However, very little quantitative information is available about the actual potential of this effect. In the present work, comparative bench-scale tests of bagasse gasification were therefore run in an isothermal fluidised bed gasifier and in a cyclone gasifier to evaluate which gasification process is most attractive as regards alkali retention/separation, and to try to elucidate the mechanisms responsible for the retention. The alkali retention in the fluidised bed gasifier was found to be in the range of 12-4% whereas in the cyclone gasifier the alkali separation was found to be about 70%. No significant coating of the fluidised bed's bed material particles could be observed. The SEM/EDS and the elemental maps of the bed material show that a non-sticky ash matrix consisting of mainly Si, Al and K were distributed in a solid form separated from the particles of bed material. This indicates the formation of a high temperature melting potassium containing silicate phase, which is continuously scavenged and lost from the bed through elutriation. © 2001 Elsevier Science Ltd. All rights reserved.
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- Gabra, M., et al.
(författare)
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Evaluation of cyclone gasifier performance for gasification of sugar cane residue : Part 1: Gasification of bagasse
- 2001
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Ingår i: Biomass and Bioenergy. - 0961-9534 .- 1873-2909. ; 21:5, s. 351-369
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Tidskriftsartikel (refereegranskat)abstract
- A method for avoiding excessive amount of alkali compounds and carryover particles in producer gas from gasification of sugar cane residue has been studied and evaluated. The cane sugar residue is gasified in a two-stage combustor at atmospheric pressure, where the first stage is a cyclone gasifier. The cyclone works as particle separator as well. This paper covers the results obtained for gasification of bagasse. Bagasse powder was injected into the cyclone with air and steam as transport medium. The gasification tests were made with two feeding rates, 39 and 52 kg/h. Seven experiments were conducted with the equivalence ratio being varied. The heating values of the producer gas are sufficient for stable gas turbine combustion. About 60-70% of the alkali input with fuel was separated from the producer gas in the cyclone. However the total alkali contents of the producer gas was found to be higher than in ABB Stal PFBC gas turbines and at least an order of magnitude higher than what is required by most gas turbine manufacturers for operation of a gas turbine. The carryover particles concentrations in the producer gas were found to be in the range of that for PFBC gas turbines, but higher than what is required by most gas turbine manufacturers for operation of a gas turbine. Samples studied with scanning electronic microscope give indication that most of the carryover particles are below 10 μm in size. Fly ash-melting tests have not shown any major ash melting up to 1200°C, but it was found that some of the particles entrained with producer gas were partially melted. Integrated experiments with a gas turbine need to be done for accurate evaluation of the possibilities to use the producer gas from the gasification of bagasse to run a gas turbine without problems of hard deposits and corrosion on the turbine blades. In part 2 of this two-part paper the results from cane trash gasification tests are reported. © 2001 Published by Elsevier Science Ltd.
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- Gabra, M., et al.
(författare)
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Evaluation of cyclone gasifier performance for gasification of sugar cane residue : Part 2: Gasification of cane trash
- 2001
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Ingår i: Biomass and Bioenergy. - 0961-9534 .- 1873-2909. ; 21:5, s. 371-380
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Tidskriftsartikel (refereegranskat)abstract
- In Part 1 of this two-part paper, results from gasification of bagasse in a cyclone gasifier have been reported. In this paper results from gasification of cane trash in the same cyclone gasifier are presented. The cane trash powder is injected into the cyclone with air as transport medium. The gasification tests were made with two feeding rates, 39 and 46 kg/h at two equivalence ratios of 0.25 and 0.20 and the gasification temperature ranging from 820°C to 850°C. It was found that the heating value of the producer gas is in the range of 4.5-4.8 MJ/Nm3(dry gas), which is sufficient for stable gas turbine combustion. Significant alkali separation has been achieved in the cyclone stage. However, the alkali levels and carryover particle concentrations in the producer gas were found to be higher than allowable in a gas turbine. Despite high ash melting temperatures found by the TGA-DTA, deposition problems cannot be excluded since some carryover panicles in the producer gas seem to have been melted and since some gasification of K and Na compounds is indicated. As an overall assessment, cane trash appears as a more problematic fuel than bagasse for this application. Integrated experiments with a gas turbine need to be done for accurate evaluation of the possibilities to use the producer gas from the gasification of cane trash to run a gas turbine without problems of hard deposits and corrosion on the turbine blades. © 2001 Published by Elsevier Science Ltd.
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- Natarajan, E, et al.
(författare)
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Experimental determination of bed agglomeration tendencies of some common agricultural residues in fluidized bed combustion and gasification
- 1998
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Ingår i: Biomass and Bioenergy. - 0961-9534 .- 1873-2909. ; 15:2, s. 163-169
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Tidskriftsartikel (refereegranskat)abstract
- Ever increasing energy demand and the polluting nature of existing fossil fuel energy sources demonstrate the need for other non-polluting and renewable sources of energy. The agricultural residues available in abundance in many countries can be used for power generation. The fluidized bed technology seems to be suitable for converting a wide range of agricultural residues into energy, due to its inherent advantages of fuel flexibility, low operating temperature and isothermal operating condition. The major ash-related problem encountered in fluidized beds is bed agglomeration which, in the worst case, may result in total defluidization and unscheduled downtime. The initial agglomeration temperature for some common tropical agricultural residues were experimentally determined by using a newly developed method based on the controlled fluidized bed agglomeration test. The agricultural residues chosen for the study were rice husk, bagasse, cane trash and olive flesh. The results showed that the initial agglomeration temperatures were less than the initial deformation temperature predicted by the ASTM standard ash fusion tests for all fuels considered. The initial agglomeration temperatures of rice husk and bagasse were more than 1000°C. The agglomeration of cane trash and olive flesh was encountered at relatively low temperatures and their initial agglomeration temperatures in gasification were lower than those in combustion with both bed materials. The use of lime as bed material instead of quartz improved the agglomeration temperature of cane trash and olive flesh in combustion and decreased the same in gasification. The results indicate that rice husk and bagasse can be used in the fluidized bed for energy generation since their agglomeration temperatures are sufficiently high.
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