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- Almlöf, Heléne, 1968-, et al.
(författare)
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The influence of extended mercerization on some properties of carboxymethyl cellulose (CMC)
- 2012
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Ingår i: Holzforschung. - 0018-3830 .- 1437-434X. ; 66, s. 21-27
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Tidskriftsartikel (refereegranskat)abstract
- Carboxymethyl cellulose (CMC) is produced commercially in a two stage process consisting of a mercerization stage in which the pulp is treated with alkali in a water alcohol solution and a second etherification stage whereby monochloro-acetic acid is added to the pulp slurry. In this study, the influence of the conditions of an extended mercerization stage was evaluated on the etherification stage concerning the degree of substitution (DS) and the filterability of the resulting CMC. The parameters studied were: (1) the ratio of cellulose I and cellulose II in the original pulp, (2) the concentration of alkali, (3) the temperature and (4) the retention time in the mercerization stage. The DS results indicate that the NaOH concentration in the mercerization stage is the most important among the parameters studied. When the NaOH concentration in the mercerization stage was high (27.5%), cellulose II showed a lower reactivity than cellulose I with respect to the DS obtained in the resulting CMC. The results from the filtration ability of CMC water solutions are interpreted that the amount of cellulose II in the original pulp and the temperature has a negative influence, while the NaOH concentration in the mercerization stage has a positive influence on the filtration ability. Retention time between 1 h–48 h in the mercerization stage had no effect on the DS or the filtration value. The filtration ability was assumed to be highly influenced by the presence of poorly reacted cellulose segments. The CMC samples with the lowest filtration ability at a given DS can be assumed to have the highest degree of unevenly substituted segments.
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- Andersson, Niclas, et al.
(författare)
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A new sensor and a novel control concept for optimized fiber line operation
- 2014
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Ingår i: TAPPI Journal. - : TECH ASSOC PULP PAPER IND INC. - 0734-1415. ; 13:10, s. 39-45
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Tidskriftsartikel (refereegranskat)abstract
- Kraft and sulfite pulp mills use several consecutive process stages for pulp production. However, usually only one key pulp parameter is used for process control and that is the lignin content in the fibers, typically expressed as the kappa number. Even so, to improve process efficiency, more variables need to be monitored. To do that, a new sensor was developed, the dissolved lignin transmitter (DLT), along with a new control concept. The DLT measures the dissolved lignin content in the pulp slurry using a unique principle based on optical measurements. The device can measure the dissolved lignin inline at low consistency and at medium consistency. The sensor has two major applications: 1) improving the efficiency in washing stages and 2) optimizing chemical charges. Results from several mill trials have shown that the contribution from dissolved lignin in the filtrate portion of the pulp is up to 30% of the total bleach load, i.e., fiber and filtrate kappa number combined into the bleach plant. Hence, chemical savings can be achieved taking this component into account compared to only measuring the washed fiber kappa number. Application: The results of this study can help mills understand how to better control the pulping stages, which might lead to significant economic savings and better pollution control.
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- Andersson, N., et al.
(författare)
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Impact of dissolved lignin in peroxide bleaching
- 2017
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Ingår i: PEERS Conference 2017. - : TAPPI Press. - 9781510852464 ; , s. 597-604
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Konferensbidrag (refereegranskat)abstract
- It has been demonstrated in previous studies that dissolved lignin carryover has a significant impact in oxygen delignification and chlorine dioxide stages. Specifically for chlorine dioxide stages, it has been shown that the total kappa number of the pulp, i.e. the sum of the fiber kappa number and the filtrate kappa number, corresponds very well to its bleach demand and should be used for accurate feedforward based control. Since peroxide also is commonly used for pulp bleaching, and gaining in popularity, the present study was conducted in order to investigate the basic relations and mechanisms, using laboratory peroxide bleaching experiments comparing different carryover lignin concentrations and types. The results show that in particular chlorine dioxide filtrates have significant negative impact on delignification and brightening, likely due to alkali consumption of e.g. dissolved lignin, and that compensation using a higher alkali charge will result in lower brightness at a given kappa number. The paper also touches upon the opportunities using advanced process control systems for bleach plants, and the process and economic improvements which can be made by properly accounting for disturbances such as carryover variability.
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