| 1. |
- Hagqvist, Petter, 1986, et al.
(författare)
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Emissivity compensated spectral pyrometry-algorithm and sensitivity analysis
- 2014
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Ingår i: Measurement Science and Technology. - : IOP Publishing. - 0957-0233 .- 1361-6501. ; 25:2
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Tidskriftsartikel (refereegranskat)abstract
- In order to solve the problem of non-contact temperature measurements on an object with varying emissivity, a new method is herein described and evaluated. The method uses spectral radiance measurements and converts them to temperature readings. It proves to be resilient towards changes in spectral emissivity and tolerates noisy spectral measurements. It is based on an assumption of smooth changes in emissivity and uses historical values of spectral emissivity and temperature for estimating current spectral emissivity. The algorithm, its constituent steps and accompanying parameters are described and discussed. A thorough sensitivity analysis of the method is carried out through simulations. No rigorous instrument calibration is needed for the presented method and it is therefore industrially tractable.
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| 2. |
- Hagqvist, Petter, 1986-, et al.
(författare)
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Emissivity compensated spectral pyrometry for varying emissivity metallic measurands
- 2014
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Ingår i: Measurement Science and Technology. - : IOP Publishing. - 0957-0233 .- 1361-6501. ; 25:2
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Tidskriftsartikel (refereegranskat)abstract
- A novel method for converting electromagnetic spectral radiance information into temperature measurements is presented. It allows for varying spectral emissivity of the metallic measurand during the course of the measurement. Such variations are due to, e. g., thermal oxidation or temperature dependent emissivity. Based on a requirement that emissivity changes with time and temperature are smooth, it is assumed that an emissivity estimate at one sample instance can be derived from the estimated emissivity found at the previous samples together with updated spectral information. This leads to successive recalculations of spectral emissivity together with corresponding temperature values. The proposed algorithm has been proven to give accurate temperature estimates from a measurement based on the data captured by a standard UV-Vis spectrophotometer even for an oxidizing Ti-6Al-4V specimen in a temperature range between 900 and 1400 K. The method however, is not limited to these wavelength or temperature ranges.
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| 3. |
- Hagqvist, Petter, 1986-, et al.
(författare)
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Emissivity estimation for high temperature radiation pyrometry on Ti–6Al–4V
- 2013
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Ingår i: Measurement. - : Elsevier BV. - 0263-2241 .- 1873-412X. ; 46:2, s. 871-880
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Tidskriftsartikel (refereegranskat)abstract
- The paper demonstrates a versatile procedure suitable for industrial implementation of temperature measurement on a hot titanium alloy. The driving force has been the need for an accurate temperature measurement during additive manufacturing using laser welding technology where Ti–6Al–4V-wire is melted. The challenges consider both industrial constraints and the varying emissivity of the surface. Measurements makes use of a narrow bandwidth spot radiation pyrometer and a calibration procedure for estimation of the surface temperature through spectral emissivity estimation. The theoretical results are validated through experiments. A number of difficulties in radiation temperature measurements for metals with varying surface properties are discussed; especially the case of surface oxidation. The uncertainty in temperature reading due to the uncertainty in the emissivity estimate is established along with a model that qualitatively describes surface oxidation. The procedure is expected to be useful for several manufacturing applications where it is important to control high temperatures.
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| 4. |
- Hagqvist, Petter, 1986-
(författare)
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Instrumentation and estimation for high temperature control
- 2013
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Licentiatavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Within a variety of industrially relevant high temperature production processes such as welding, heat treatment and metal deposition, the quality of the manufactured component is largely affected by how well parameters can be controlled during processing. These parameters might be, in the case of metal deposition, power input, material feed, or a parameter which is common for all of the aforementioned processes: material temperature. The ability to correctly measure, or in other ways estimate process parameters is vital in order to successfully control high temperature processes such as above 700 degrees Celsius. In this work, instrumentation and estimation solutions adapted to high temperature control are proposed and implemented with a focus on the laser metal wire deposition process. Special attention is given to temperature measurements on specimens with varying emissivity as commonly found in high temperature processes. A calibration procedure for a single-wavelength pyrometer is also presented together with a general discussion on limitations of such a system for measurands with varying emissivity. A new method for non-contact emissivity compensated temperature estimations using a spectrometer is presented. Simulations and industrially relevant experiments have been carried out validating the method. The theoretical framework for the developed method will be further investigated in the future together with additional experimental validation. In addition to temperature measurements, a method for real-time process control of laser metal wire deposition has been developed and implemented with good results. This control scheme estimates and controls the tool-to-workpiece distance based on resistance measurements. Such measurements allow for placement of instruments outside of the processing chamber and easy integration into existing equipment. Future work will be directed towards incorporation of resistance measurements into an iterative learning control scheme. Also, improvement on the resistance-distance model and further investigation into suitable signal processing methods for the resistance signal will be pursued.
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| 5. |
- Hagqvist, Petter, 1986, et al.
(författare)
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Resistance measurements for control of laser metal wire deposition
- 2014
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Ingår i: Optics and Lasers in Engineering. - : Elsevier BV. - 0143-8166 .- 1873-0302. ; 54, s. 62-67
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Tidskriftsartikel (refereegranskat)abstract
- A method for controlling robotized laser metal wire deposition on-line by electrical resistance metering is proposed. The concept of measuring the combined resistance of the wire and the weld pool is introduced and evaluated for automatic control purposes. Droplet formation, detachment of the wire from the weld pool and stubbing can be hard to avoid during processing due to the sensitive process and short reaction times needed for making on-line adjustments. The implemented system shows a possible route for automatic control of the process wherein such problems can be avoided automatically. The method proves to successfully adjust the distance between the tool and the workpiece through controlling the robot height position, thus increasing stability of the laser metal wire deposition process. (C) 2013 Elsevier Ltd. All rights reserved.
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| 6. |
- Kisielewicz, Agnieszka, et al.
(författare)
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Hot-Wire Laser-Directed Energy Deposition : Process Characteristics and Benefits of Resistive Pre-Heating of the Feedstock Wire
- 2021
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Ingår i: Metals. - : MDPI. - 2075-4701. ; 11:4, s. 1-25
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Tidskriftsartikel (refereegranskat)abstract
- This study investigates the influence of resistive pre-heating of the feedstock wire (here called hot-wire) on the stability of laser-directed energy deposition of Duplex stainless steel. Data acquired online during depositions as well as metallographic investigations revealed the process characteristic and its stability window. The online data, such as electrical signals in the pre-heating circuit and images captured from side-view of the process interaction zone gave insight on the metal transfer between the molten wire and the melt pool. The results show that the characteristics of the process, like laser-wire and wire-melt pool interaction, vary depending on the level of the wire pre-heating. In addition, application of two independent energy sources, laser beam and electrical power, allows fine-tuning of the heat input and increases penetration depth, with little influence on the height and width of the beads. This allows for better process stability as well as elimination of lack of fusion defects. Electrical signals measured in the hot-wire circuit indicate the process stability such that the resistive pre-heating can be used for in-process monitoring. The conclusion is that the resistive pre-heating gives additional means for controlling the stability and the heat input of the laser-directed energy deposition.
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