| 1. |
- Aryal, Pradip, et al.
(författare)
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Effect of Substrate Orientation on Melt Pool during Multi-Layer Deposition in V-Groove with Gas Metal Arc
- 2021
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Ingår i: Proceedings of the World Congress on Mechanical, Chemical, and Material Engineering. - : Avestia Publishing. - 2369-8136. - 9781927877616
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Konferensbidrag (refereegranskat)abstract
- Thermo-fluid dynamic and experimental approaches are used to investigate the influence of 20° uphill, downhill and sideway substrate orientation during metal deposition over a previously deposited bead in a V-groove. The computational fluid dynamic model with free surface deformation and metal transfer gives insight into the melt pool flow and causes of defect formation observed on the solidified beads. The experimental metallographs, high-speed images and computational results show good agreement. It is found that the deposition of a second layer on a smooth first layer cooled down to room temperature leads to large changes in melt pool flow pattern at 20° substrate inclination compared to flat condition. It results in undercut and humps with the uphill orientation and undercut with the side inclination. Therefore, lower angle range is necessary for multilayer gas metal arc deposition for these two last configurations.
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| 2. |
- Baghdadchi, Amir, 1994-, et al.
(författare)
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Promoting austenite formation in laser welding of duplex stainless steel-impact of shielding gas and laser reheating
- 2021
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Ingår i: Welding in the World. - : Springer Science and Business Media LLC. - 0043-2288 .- 1878-6669. ; 65, s. 499-511
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Tidskriftsartikel (refereegranskat)abstract
- Avoiding low austenite fractions and nitride formation are major challenges in laser welding of duplex stainless steels (DSS). The present research aims at investigating efficient means of promoting austenite formation during autogenous laser welding of DSS without sacrificing productivity. In this study, effects of shielding gas and laser reheating were investigated in welding of 1.5-mm-thick FDX 27 (UNS S82031) DSS. Four conditions were investigated: Ar-shielded welding, N2-shielded welding, Ar-shielded welding followed by Ar-shielded laser reheating, and N2-shielded welding followed by N2-shielded laser reheating. Optical microscopy, thermodynamic calculations, and Gleeble heat treatment were performed to study the evolution of microstructure and chemical composition. The austenite fraction was 22% for Ar-shielded and 39% for N2-shielded as-welded conditions. Interestingly, laser reheating did not significantly affect the austenite fraction for Ar shielding, while the austenite fraction increased to 57% for N2-shielding. The amount of nitrides was lower in N2-shielded samples compared to in Ar-shielded samples. The same trends were also observed in the heat-affected zone. The nitrogen content of weld metals, evaluated from calculated equilibrium phase diagrams and austenite fractions after Gleeble equilibrating heat treatments at 1100 °C, was 0.16% for N2-shielded and 0.11% for Ar-shielded welds, confirming the importance of nitrogen for promoting the austenite formation during welding and especially reheating. Finally, it is recommended that combining welding with pure nitrogen as shielding gas and a laser reheating pass can significantly improve austenite formation and reduce nitride formation in DSS laser welds. © 2020, The Author(s).
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| 3. |
- Christiansson, Anna-Karin, 1947-, et al.
(författare)
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Automation of a robotised metal deposition system using laser melting of wire
- 2008
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Ingår i: 18th International Conference on<em> </em>Flexible Automation and Intelligent Manufacturing (FAIM 2008). - 9789163327575 ; , s. 122-129
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Konferensbidrag (övrigt vetenskapligt/konstnärligt)abstract
- This paper presents a system for full automation of free-form-fabrication of fully dense metal structures using robotized laser melting of wire. The structure is built of beads of melted wire laid side by side and layer upon layer governed by synchronized robot motion. By full automation is here meant that the process starts with a product specification of a component, and ends in a geometrically validated dense metal component fulfilling industrial material requirements. Due to the complexity of this flexible manufacturing system, a number of different disciplines are involved. This paper discusses mainly the system design, which includes how off-line programming is used for automatic generation of code and how feedback control is used for on-line adjustment of parameters based on desired building properties. To meet industrial needs, the project is carried out in a close cooperation between research and development activities in academy and industry.
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| 4. |
- Cui, Tao, et al.
(författare)
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Paraneoplastic antigen Ma2 autoantibodies as specific blood biomarkers for detection of early recurrence of small intestine neuroendocrine tumors
- 2010
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Ingår i: PLOS ONE. - : Public Library of Science (PLoS). - 1932-6203. ; 5:12, s. e16010-
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Tidskriftsartikel (refereegranskat)abstract
- Background: Small intestine neuroendocrine tumors (SI-NETs) belong to a rare group of cancers. Most patients have developed metastatic disease at the time of diagnosis, for which there is currently no cure. The delay in diagnosis is a major issue in the clinical management of the patients and new markers are urgently needed. We have previously identified paraneoplastic antigen Ma2 (PNMA2) as a novel SI-NET tissue biomarker. Therefore, we evaluated whether Ma2 autoantibodies detection in the blood stream is useful for the clinical diagnosis and recurrence of SI-NETs. Methodology/Principal Findings: A novel indirect ELISA was set up to detect Ma2 autoantibodies in blood samples of patients with SI-NET at different stages of disease. The analysis was extended to include typical and atypical lung carcinoids (TLC and ALC), to evaluate whether Ma2 autoantibodies in the blood stream become a general biomarker for NETs. In total, 124 blood samples of SI-NET patients at different stages of disease were included in the study. The novel Ma2 autoantibody ELISA showed high sensitivity, specificity and accuracy with ROC curve analysis underlying an area between 0.734 and 0.816. Ma2 autoantibodies in the blood from SI-NET patients were verified by western blot and sequential immunoprecipitation. Serum antibodies of patients stain Ma2 in the tumor tissue and neurons. We observed that SI-NET patients expressing Ma2 autoantibody levels below the cutoff had a longer progression and recurrence-free survival compared to those with higher titer. We also detected higher levels of Ma2 autoantibodies in blood samples from TLC and ALC patients than from healthy controls, as previously shown in small cell lung carcinoma samples. Conclusion: Here we show that high Ma2 autoantibody titer in the blood of SI-NET patients is a sensitive and specific biomarker, superior to chromogranin A (CgA) for the risk of recurrence after radical operation of these tumors.
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| 5. |
- Dahat, Shubham, 1996-, et al.
(författare)
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A Methodology to Parameterize Wire + Arc Additive Manufacturing : A Case Study for Wall Quality Analysis
- 2020
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Ingår i: Journal of Manufacturing and Materials Processing. - : MDPI. - 2504-4494. ; 4:1
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Tidskriftsartikel (refereegranskat)abstract
- The objective of this work was the development of a methodology to parametrize wire + arc additive manufacturing (WAAM), aiming dimension repeatability, and tolerances. Parametrization of WAAM is a difficult task, because multiple parameters are involved and parameters are inter-dependent on each other, making overall process complex. An approach to study WAAM would be through operational maps. The choice of current (Im) and travel speed (TS) for the desirable layer width (LW) determines a parametrization that leads to either more material or less material to be removed in post-operations, which is case study chosen for this work. The work development had four stages. First stage, named ‘mock design’, had the objective of visualizing the expected map and reduce further number of experiments. At the second stage, ‘pre-requisite for realistic operational map’, the objective was to determine the operating limits of TS and Im with the chosen consumables and equipment. Within the ‘realistic operational map’ stage, a design for the experiments was applied to cover a parametric area (working envelope) already defined in the previous stage and long and tall walls were additively manufactured. Actual values of LW (external and effective layer width) were measured and an actual operating envelope was reached. According to the geometry-oriented case study, a surface waviness index (SWindex) was defined, determined, and overlapped in the envelope. It was observed that the walls with parameters near the travel speed limits presented higher SWindex. This operational map was further validated (fourth stage) by selecting a target LW and finding corresponding three parametric set (covering the whole range of operational map) to produce walls on which geometry characterization was carried out. After geometry characterization, obtained LW was compared with the target LW (the maximum values were very tied, with deviations from +0.3 to 0.5 mm), with a SWindex deviation at the order of 0.05. Both results evidence high reproductivity of the process, validating the proposed methodology to parametrize WAAM.
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| 6. |
- Devotta, Ashwin Moris, 1984-, et al.
(författare)
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A modified Johnson-Cook model for ferritic-pearlitic steel in dynamic strain aging regime
- 2019
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Ingår i: Metals. - : MDPI. - 2075-4701. ; 9:5
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Tidskriftsartikel (refereegranskat)abstract
- In this study, the flow stress behavior of ferritic-pearlitic steel (C45E steel) is investigated through isothermal compression testing at different strain rates (1 s-1, 5 s-1, and 60 s-1) and temperatures ranging from 200 to 700 °C. The stress-strain curves obtained from experimental testing were post-processed to obtain true stress-true plastic strain curves. To fit the experimental data to well-known material models, Johnson-Cook (J-C) model was investigated and found to have a poor fit. Analysis of the flow stress as a function of temperature and strain rate showed that among other deformation mechanisms dynamic strain aging mechanism was active between the temperature range 200 and 400 °C for varying strain rates and J-C model is unable to capture this phenomenon. This lead to the need to modify the J-C model for the material under investigation. Therefore, the original J-C model parameters A, B and n are modified using the polynomial equation to capture its dependence on temperature and strain rate. The results show the ability of the modified J-C model to describe the flow behavior satisfactorily while dynamic strain aging was operative. © 2019 by the authors. Licensee MDPI, Basel, Switzerland.
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| 7. |
- Hanning, Fabian, et al.
(författare)
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Measurement of the thermal cycle in the base metal heat affected zone of cast ATI ® 718Plus TM during manual multi-pass TIG welding
- 2018
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Ingår i: Procedia Manufacturing. - : Elsevier BV. - 2351-9789. ; 25, s. 443-449
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Tidskriftsartikel (refereegranskat)abstract
- This paper presents a method to acquire thermal data in the base metal heat affected zone (HAZ) during manual multi-pass TIG welding of ATI ® 718Plus TM , representing conditions close to an actual repair welding operation. Thermocouples were mounted in different locations along side walls of linear grooves to record temperature data. The thermal cycling was found to be largely independent of location within the HAZ. The recorded temperatures were below the incipient laves melting temperature, indicating that the current test setup requires optimisation to study HAZ liquation. Based on the results of this study, a modified thermocouple mounting technique is proposed. © 2018 Elsevier B.V. All rights reserved.
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| 8. |
- Harati, Ebrahim, 1986-, et al.
(författare)
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Effect of HFMI treatment procedure on weld toe geometry and fatigue properties of high strength steel welds
- 2016
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Ingår i: Procedia Structural Integrity. - : Elsevier. - 2452-3216. ; 2, s. 3483-3490
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Tidskriftsartikel (refereegranskat)abstract
- The effects of high frequency mechanical impact (HFMI) treatment procedure on the weld toe geometry and fatigue strength in 1300 MPa yield strength steel welds were investigated. In this regard first the effect of three or six run treatments on the weld toe geometry was evaluated. The fatigue strength and weld toe geometry of as-welded and HFMI treated samples was then compared. Fatigue testing was done under fully reversed, constant amplitude bending load. When increasing the number of treatment runs from three to six, the weld toe radius and width of treatment remained almost constant. However, a slightly smaller depth of treatment in the base metal and a somewhat larger depth of treatment in the weld metal was observed. HFMI treatment increased the fatigue strength by 26%. The treatment did not increase the weld toe radius significantly, but resulted in a more uniform weld toe geometry along the weld. A depth of treatment in the base metal in the range of 0.15-0.19 mm and a width of treatment in the range of 2.5-3 mm, were achieved. It is concluded that the three run treatment would be a more economical option than the six run treatment providing a similar or even more favourable geometry modification.
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| 9. |
- Heralic, Almir, 1981-, et al.
(författare)
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Automation of Robotized Laser Metal-Wire Deposition
- 2007
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Ingår i: Proceedings of the ninth IASTED International Conference on Control and Applications. - : ACTA Press. - 9780889866652 ; , s. ID 658-075-
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Konferensbidrag (refereegranskat)
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| 10. |
- Heralic, Almir, 1981-, et al.
(författare)
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Control Design for Automation of Robotized Laser Metal-Wire Deposition
- 2008
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Ingår i: Proceedings of the 17th IFAC World Congress. - : International Federation of Automatic Control. ; , s. 14785-14791
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Konferensbidrag (övrigt vetenskapligt/konstnärligt)abstract
- In this paper a novel approach towards automation of robotized laser metal-wire deposition (RLMwD) is described. The RLMwD technique is being developed at University West in cooperation with Swedish industry for solid freeform fabrication of fully dense metal structures. The process utilizes robotized fibre laser welding and metal wire filler material, together with a layered manufacturing method, to create metal structures directly from a CAD drawing. The RLMwD process can also be used for repair or modification of existing components. This paper faces the challenge of designing a control system for maintaining stable process variables, such as a constant layer height and a stable component temperature, during the entire manufacturing process. Several problems are identified and discussed in the paper, e.g. the difficulty of obtaining the bead height in the weld pool environment. The case study is a repair application for stamping tools, where worn out trim edges are to be repaired. Issues regarding the control design, system identification, and the practical implementation of this application are discussed.
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