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- Haraldsson, Joakim, 1990-
(författare)
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Improved Energy Efficiency in the Aluminium Industry and its Supply Chains
- 2020
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Energy is an essential resource in the daily lives of humans. However, the extraction and use of energy has an impact on the environment. The industrial sector accounts for a large share of the global final energy use and greenhouse gas (GHG) emissions. The largest source of industrial GHG emissions is energy use. The production and processing of aluminium is energy- and GHG-intensive, and uses significant amounts of fossil fuels and electricity. At the same time, the global demand for aluminium is predicted to rise significantly by the year 2050. Improved energy efficiency is one of the most important approaches for reducing industrial GHG emissions. Additionally, improved energy efficiency in industry is a competitive advantage for companies due to the cost reductions that energy efficiency improvements yield.The aim of this thesis was to study improved energy efficiency in the individual companies and the entire supply chains of the aluminium industry. This included studying energy efficiency measures, potentials for energy efficiency improvements and energy savings, and which factors inhibit or drive the work to improve energy efficiency. The aim and the research questions were answered by conducting a literature review, focus groups, questionnaires and calculations of effects on primary energy use, GHG emissions, and energy and CO2 costs.This thesis identified several energy efficiency measures that can be implemented by the individual companies in the aluminium industry and the aluminium casting foundries. The individual companies have large potentials for improving their energy efficiency. Energy efficiency measures within the electrolysis process have significant effects on primary energy use, GHG emissions, and energy and CO2 costs. This thesis showed that joint work between the companies in the supply chains of the aluminium industry is needed in order to achieve further energy efficiency improvements compared to the companies only working on their own. The joint work between the companies in the supply chain is needed to avoid sub-optimisation of the total energy use throughout the entire supply chain. Better communication and closer collaboration between all the companies in the supply chain are two of the most important aspects of the joint work to improve energy efficiency. An energy audit for the entire supply chain could be conducted as a first step in the joint work between the companies in the supply chains. Another important aspect is to increase the use of secondary aluminium or remelted material waste rather than primary aluminium.The companies in the Swedish aluminium industry and the aluminium casting foundries have come some way in their work to improve energy efficiency within their own facilities. However, the results in this thesis indicate that cost-effective technology and improved management can, in total, save 126–185 GWh/year in the Swedish aluminium industry and 8–15 GWh/year in the Swedish aluminium casting foundries.This thesis identified several demands regarding economics, product quality and performance, and environment placed on the companies and products in the supply chains that affect energy use and work to improve energy efficiency. These demands can sometimes counteract each other, and some demands are more important to meet than improving energy efficiency. This implies that improving the energy efficiency of the supply chains as well as designing products so they are energy-efficient in their use phase can sometimes be difficult. The results in this thesis indicate that it would be beneficial if the companies reviewed these demands to see whether any of them could be changed.Both the economic aspects and demands from customers and authorities were shown to be important drivers for improved energy efficiency in the supply chains. However, placing demands on energy-efficient production and a company’s improved energy efficiency would require those placing the demands to have deeper knowledge compared to demanding green energy, for example. Requiring a company to implement an energy management system to ensure active work to improve energy efficiency would be easier for the customer than demanding a certain level of energy efficiency in the company’s processes. Additionally, energy audits and demands on conducted energy audits could act as drivers for improved energy efficiency throughout the supply chains.This thesis showed that the most important barriers to improved energy efficiency within the individual companies include different types of risks as well as the cost of production disruption, complex production processes and technology being inappropriate at the site. Similar to the supply chains, important drivers for improved energy efficiency within the individual companies were shown to be economic aspects and demands from customers and authorities. However, the factors that are most important for driving the work to improve energy efficiency within the individual companies include the access to and utilisation of knowledge within the company, corporate culture, a longterm energy strategy, networking within the sector, information from technology suppliers and energy audits.
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| 2. |
- Lindkvist, Emma, 1984-
(författare)
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System studies of biogas production : comparisons and performance
- 2020
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Biogas has the potential to be part of the transition towards a more sustainable energy system. Biogas is a renewable energy source and can play an important role in modern waste management systems. Biogas production can also help recirculate nutrients back to farmland. Besides all this, biogas is a locally produced energy source with the potential to increase global resource efficiency, since it can lead to more value and less waste, as well as decreased negative environmental effects. However, biogas production systems are complex, including different substrates, different applications for biogas and digestate, and different technology solutions for digestion, pre-treatment and for upgrading the raw gas. To increase the development of biogas production systems, knowledge sharing is a key factor. To increase this knowledge sharing, comprehensible analysis and comparisons of biogas production systems are necessary. Thus, studies are needed to verify the resource efficiency of biogas production systems from different perspectives.The aim of this thesis is to perform a systems analysis of biogas production systems and to explore how to analyse and compare biogas production systems. An additional aim is to study biogas production systems from a systems perspective, with a focus on environment, energy and economy. Studying biogas production systems from different system levels, as well as from different approaches, is beneficial because it results in deeper knowledge of biogas systems and greater opportunities to identify synergies.Systems studies of biogas are important, since biogas systems are often complex and integrated with other systems. In this thesis, biogas systems analyses are performed at different levels. In the widest system study, classifications of different biogas plants are analysed and classifications in different European countries are compared, with the prospect of paving the way for a new common classification for biogas plants in Europe. Today, classifications vary between countries, and hence comparisons of plants in different countries are difficult. In the narrowest system study, a new methodology for analysing energy demand at different biogas production plants has been developed. The aim was to develop a methodology that is applicable for all kinds of biogas plants with energy inputs. The methodology describes the process of analysing energy demand and allocating energy to sub-processes and unit processes.Further, an approach for assessing the resource efficiency of different treatment options for organic waste was designed. The approach includes environmental, economic and energy perspectives, and was applied to five different regions with several food manufacturing companies. A study of treatment options for organic waste from a single food company was also conducted. The results showed that biogas production is a resource-efficient way to treat waste from the food industry. The approach enables a wider analysis of biogas systems, and the results from the applications show the complexity of assessing resource efficiency. It is also shown that it is important to understand that the resource efficiency of a system is always in relation to the substituted system.In this thesis, three different approaches to analysing biogas production systems are presented: categorization, resource efficiency analysis and energy demand analysis. These approaches all contribute to the understanding of biogas systems and can help, in different ways, to increase knowledge about biogas systems in the world. If knowledge about different biogas systems can be easily disseminated, more of the unused potential of biogas production may be realized, and hence more fossil fuels can be replaced within the energy system.
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