| 1. |
- Ganvir, Ashish, 1991-, et al.
(författare)
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A Facile Approach to Deposit Graphenaceous Composite Coatings by Suspension Plasma Spraying
- 2019
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Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 9:3
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Tidskriftsartikel (refereegranskat)abstract
- This paper demonstrates, for the first time ever, the deposition of graphenaceous composite coatings using an easy, yet robust, suspension plasma spraying (SPS) process. As a case study, a composite coating comprising 8 wt.% of yttria-stabilized-zirconia (8YSZ) and reinforced with graphene oxide (GO) was deposited on a steel substrate. The coatings were sprayed using an 8YSZ-GO mixed suspension with varied plasma spray parameters. Establishing the possibility of retaining the graphene in a ceramic matrix using SPS was of specific interest. Electron microscopy and Raman spectroscopy confirmed the presence of graphenaceous material distributed throughout the coating in the 8YSZ matrix. The experimental results discussed in this work confirm that SPS is an immensely attractive pathway to incorporate a graphenaceous material into virtually any matrix material and can potentially have major implications in enabling the deposition of large-area graphene-containing coatings for diverse functional applications.
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| 2. |
- Zhang, Pimin, 1990-, et al.
(författare)
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Effects of surface finish on the initial oxidation of HVAF-sprayed NiCoCrAlY coatings
- 2019
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Ingår i: Surface & Coatings Technology. - Elsevier : Elsevier BV. - 0257-8972 .- 1879-3347. ; 364, s. 43-56
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Tidskriftsartikel (refereegranskat)abstract
- Oxide scale formed on HVAF-sprayed NiCoCrAlY coatings and the effect of surface treatment were investigated by a multi-approach study combining photo-stimulated luminescence, microstructural observation and mass gain. The initial oxidationbehaviour of as-sprayed, polished and shot-peened coatings at 1000 °C is studied. Both polished and shot-peened coatings exhibited superior performance due to rapid formation of α-Al2O3 fully covering the coating and suppressing the growth of transient alumina, assisted by a high density of α-Al2O3 nuclei on surface treatment induced defects. Moreover, the fast development of a two-layer alumina scale consisting of an inward-grown inner α-Al2O3 layer and an outer layer transformed from outward-grown transient alumina resulted in a higher oxide growth rate of the as-sprayed coating.
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| 3. |
- Ajay, A., et al.
(författare)
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Hot corrosion behavior of solution precursor and atmospheric plasma sprayed thermal barrier coatings
- 2015
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Ingår i: Corrosion Science. - : Elsevier Ltd. - 0010-938X .- 1879-0496. ; 98, s. 271-279
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Tidskriftsartikel (refereegranskat)abstract
- Hot corrosion behavior of solution precursor plasma spray (SPPS) thermal barrier coating (TBC) in molten salt mixtures of 90wt.% Na2SO4+5wt.% V2O5+5wt.% NaCl and 50wt.% Na2SO4+50wt.% V2O5 at 900°C is compared vis-à-vis atmospheric plasma spray (APS) coating. APS TBCs show better hot corrosion resistance than SPPS TBCs in both the salt mixtures. The vertical cracks in SPPS coatings, meant for strain tolerance and high thermal cycling life, serve as channels for transporting salts across the coating to bond coat/top coat interface and accelerate failure. © 2015 Elsevier Ltd.
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| 4. |
- Algenaid, Wael, 1992-, et al.
(författare)
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Influence of microstructure on the erosion behaviour of suspension plasma sprayed thermal barrier coatings
- 2019
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Ingår i: Surface & Coatings Technology. - : Elsevier BV. - 0257-8972 .- 1879-3347. ; 375, s. 86-99
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Tidskriftsartikel (refereegranskat)abstract
- Thermal barrier coatings (TBCs) are applied on the surface of hot parts of gas turbine engines to increase the turbine efficiency by providing thermal insulation and to protect the engine parts from the harsh environment. Typical degradation of TBCs can be attributed to bond coat oxidation, thermal stress etc. In addition to this, erosion can also lead to partial or complete removal of the TBCs especially when the engine operates under erosive environment such as flying over desert area, near active volcanic or offshore ocean environment. Suspension Plasma Spraying (SPS) is a promising technique for TBC applications by virtue of its ability to produce a strain-tolerant porous-columnar microstructure that combines the benefits of both electron beam physical vapor deposited (EB-PVD) as well as atmospheric plasma sprayed (APS) coatings. This work investigates the influence of various coating microstructures produced by SPS on their erosion behavior. Six different coatings with varied microstructures produced using different suspensions with distinct characteristics were studied and their erosion resistance was compared. Results showed significant influence of SPS TBCs microstructures on the erosion resistance. Furthermore, the erosion resistance of SPS TBCs showed a close correlation between fracture toughness and the erosion rate, higher fracture toughness favours superior erosion resistance. © 2019 Elsevier B.V.
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| 5. |
- Joshi, Shrikant V., 1960-, et al.
(författare)
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Advanced Coatings by Thermal Spray Processes
- 2019
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Ingår i: Technologies. - : MDPI. - 2227-7080. ; 7:4, s. 1-14
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Tidskriftsartikel (refereegranskat)abstract
- Coatings are pivotal in combating problems of premature component degradation in aggressive industrial environments and constitute a strategic area for continued development. Thermal spray (TS) coatings offer distinct advantages by combining versatility, cost-effectiveness, and the ability to coat complex geometries without constraints of other in-chamber processes. Consequently, TS techniques like high-velocity oxy-fuel (HVOF) and atmospheric plasma spray (APS) are industrially well-accepted. However, they have reached limits of their capabilities while expectations from coatings progressively increase in pursuit of enhanced efficiency and productivity. Two emerging TS variants, namely high-velocity air-fuel (HVAF) and liquid feedstock thermal spraying, offer attractive pathways to realize high-performance surfaces superior to those hitherto achievable. Supersonic HVAF spraying provides highly adherent coatings with negligible porosity and its low processing temperature also ensures insignificant thermal ‘damage’ (oxidation, decarburization, etc.) to the starting material. On the other hand, liquid feedstock derived TS coatings, deposited using suspensions of fine particles (100 nm–5 µm) or solution precursors, permits the production of coatings with novel microstructures and diverse application-specific architectures. The possibility of hybrid processing, combining liquid and powder feedstock, provides further opportunities to fine tune the properties of functional surfaces. These new approaches are discussed along with some illustrative examples.
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| 6. |
- Joshi, Shrikant V., 1960-, et al.
(författare)
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New Generation Ceramic Coatings for High-Temperature Applications by Liquid Feedstock Plasma Spraying : Defense, Security, Aerospace and Energy Applications
- 2020
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Ingår i: Handbook of Advanced Ceramics and Composites. - Cham : Springer. - 9783319732558 ; , s. 1-42
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Bokkapitel (övrigt vetenskapligt/konstnärligt)abstract
- Plasma spraying with liquid feedstock offers an exciting opportunity to obtain coatings with characteristics that are vastly different from those produced using conventional spray-grade powders. The two extensively investigated variants of this technique are suspension plasma spraying (SPS), which utilizes a suspension of fine powders in an appropriate medium, and solution precursor plasma spraying (SPPS), which involves use of a suitable solution precursor that can form the desired particles in situ. The advent of axial injection plasma spray systems in recent times has also eliminated concerns regarding low deposition rates/efficiencies associated with liquid feedstock. The 10–100 μm size particles that constitute conventional spray powders lead to individual splats that are more than an order of magnitude larger compared to those resulting from the fine (approximately 100 nm–2 μm in size) particles already present in suspensions in SPS or formed in situ in SPPS. The distinct characteristics of the resulting coatings are directly attributable to the above very dissimilar splats (“building blocks” for coatings) responsible for their formation. This chapter discusses the salient features associated with SPS and SPPS processing, highlights their versatility for depositing a vast range of ceramic coatings with diverse functional attributes, and discusses their utility, particularly for high-temperature applications through some illustrative examples. A further extension of liquid feedstock plasma processing to enable use of hybrid powder-liquid combinations for plasma spraying is also discussed. This presents a novel approach to explore new material combinations, create various function-dependent coating architectures with multi-scale features, and enable convenient realization of layered, composite, and graded coatings as demonstrated through specific examples.
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| 7. |
- Kumara, Chamara, et al.
(författare)
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Microstructure modelling of laser metal powder directed energy deposition of alloy 718
- 2019
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Ingår i: Additive Manufacturing. - : Elsevier. - 2214-8604 .- 2214-7810. ; 25, s. 357-364
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Tidskriftsartikel (refereegranskat)abstract
- A multi-component and multi-phase-field modelling approach, combined with transformation kinetics modelling, was used to model microstructure evolution during laser metal powder directed energy deposition of Alloy 718 and subsequent heat treatments. Experimental temperature measurements were utilised to predict microstructural evolution during successive addition of layers. Segregation of alloying elements as well as formation of Laves and δ phase was specifically modelled. The predicted elemental concentrations were then used in transformation kinetics to estimate changes in Continuous Cooling Transformation (CCT) and Time Temperature Transformation (TTT) diagrams for Alloy 718. Modelling results showed good agreement with experimentally observed phase evolution within the microstructure. The results indicate that the approach can be a valuable tool, both for improving process understanding and for process development including subsequent heat treatment.
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| 8. |
- Mandati, Sreekanth, et al.
(författare)
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Cu(In,Ga)Se2 Films with Branched Nanorod Architectures Fabricated by Economic and Environmentally Friendly Pulse-Reverse Electrodeposition Route
- 2018
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Ingår i: ACS Sustainable Chemistry and Engineering. - : American Chemical Society. - 2168-0485. ; 6:11, s. 13787-13796
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Tidskriftsartikel (refereegranskat)abstract
- Cu(In,Ga)Se2 (CIGS) materials are one of the most promising solar cell technologies owing to their large absorption coefficient and tunable direct bandgap, and they have gained considerable commercial maturity. The study herein puts forward the preparation of nanostructured CIGS films containing branched nanorod architectures, which is reported for the first time. The process employs an economic pulse-reverse electrodeposition technique by utilizing the fundamentals of electro-reduction and oxidation to fabricate nanostructured CIGS and completely avoids conventional energy-intensive high-temperature annealing/selenization step. Comprehensive characterization of nanoarchitectured films reveals the stoichiometric composition and chalcopyrite structure with dominant (112) orientation. Nanostructured CIGS exhibits excellent photoactivity with a photocurrent density of 4.31 mA/cm2 at -0.13 V vs RHE in a liquid junction, which is highest for a bare CIGS film and is attributable to its inherent high interface area and better charge transport properties compared to planar films. The ability to produce such efficient nanostructures using an economic, scalable, sustainable, and eco-friendly approach can considerably reduce fabrication costs compared with existing high-temperature bulk material preparation methods. © 2018 American Chemical Society.
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| 9. |
- Mandati, S., et al.
(författare)
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Photoelectrochemistry of Cu(In,Ga)Se2 thin-films fabricated by sequential pulsed electrodeposition
- 2015
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Ingår i: Journal of Power Sources. - : Elsevier. - 0378-7753 .- 1873-2755. ; 273, s. 149-157
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Tidskriftsartikel (refereegranskat)abstract
- A novel approach for the fabrication of compact stoichiometric copper indium gallium selenium (CIGS) thin-films is reported. It uses a solution of CuCl2, GaCl3 and H2SeO3, pH adjusted with HCl with LiCl as additive employing a high purity graphite plate anode and Mo sputtered glass cathode during a simplified sequential pulsed current electrodeposition which avoids impurities from the use of a reference electrode during deposition and a separate selenization step. A Cu-Ga-Se film is optimally deposited by optimizing the deposition voltage, followed by deposition of In from InCl3 solution, and then annealing of the Cu-Ga-Se/In thin-film in an Argon atmosphere at 550 °C. A single phase chalcopyrite CIGS forms with a compact morphology and well-controlled composition of individual elements. The flat-band potential and carrier density of CIGS thin-films are -0.15 V and 2.6 × 1016 cm-3, respectively, as determined by Mott-Schottky studies. The photoelectrochemical performance of CIGS films shows a photocurrent density of -0.8 mA cm-2 at -0.4 V vs. SCE, an eight fold increment compared to our previous reported value. This simplified preparation using pulse plating gives superior quality CIGS films which are promising for application in thin-film solar cells and photoelectrochemical cells. © 2014 Elsevier B.V. All rights reserved.
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| 10. |
- Mandati, Sreenkanth, et al.
(författare)
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Two-dimensional CuIn1−xGaxSe 2 nano-flakes by pulse electrodeposition for photovoltaic applications
- 2019
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Ingår i: Solar Energy. - : Elsevier BV. - 0038-092X .- 1471-1257. ; 181, s. 396-404
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Tidskriftsartikel (refereegranskat)abstract
- Fabrication of Cu(In,Ga)Se 2 (CIGS) absorber layers containing two-dimensional nano-flake structures using a single stage pulse electrodeposition technique is reported for the first time, wherein CuCl 2 , InCl 3 , GaCl 3 and H 2 SeO 3 are used as precursors in a pH 3 buffer. The method employs tri-sodium citrate as complexing agent. The phenomenon of intrinsic electrochemical dissolution associated with pulse electrodeposition technique is efficiently utilized to obtain CIGS nano-flakes. The presence of tri-sodium citrate and the relaxation time during pulse electrodeposition play crucial role in achieving control over composition and morphology of CIGS films thereby aiding in the formation of nano-flakes. Evolution of nano-flake structures is systematically investigated with the increase in deposition time during pulse electrodeposition. Elemental analysis reveals the stoichiometric composition of nano-flake films while the formation of chalcopyrite phase-pure CIGS is confirmed by XRD and Raman analyses. The bandgap of CIGS nano-flakes is inferred to be about 1.21 eV from Tauc's plot. Mott-Schottky studies unveil the p-type conductivity of the CIGS with a flat-band potential and carrier density values of −0.15 V and 5.2 × 10 16 cm −3 , respectively. Photoelectrochemical characterization of CIGS films affirms their photoactivity and the photoresponse is almost 20 times compared to the traditional planar CIGS films. Nanostructured CIGS films fabricated by low-cost pulse electrodeposition method reduce materials consumption while promising excellent photoresponse and are suitable for photovoltaic and photoelectrochemical applications. © 2019 International Solar Energy Society
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