1. |
- Ancona, Antonio, 1974-, et al.
(författare)
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Monitoring and control of directed energy deposition using a laser beam
- 2023. - 1.
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Ingår i: Additive Manufacturing of High-Performance metallic Materials. - : Elsevier. - 9780323918855 - 9780323913829 ; , s. 612-638
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Bokkapitel (refereegranskat)abstract
- To be a successful competitor among other technologies, metallic laser-directed energy depositionusing a laser beam would benefit from the support of intelligent automation making the processrobust, repeatable, and cost-efficient. This calls for technology leaps towards robust and accuratedetection and estimation of the conditions during processing and control schemes for robustperformance. This chapter discusses how developments in sensor technology and model-basedsignal processing can contribute to advancements in in-process monitoring of directed energydeposition using a laser beam and how developments in model-based feedforward- and feedbackcontrol can support automation. The focus is on how machine vision, optical emission spectroscopy,thermal sensing, and electrical process signals can support monitoring, control and better processunderstanding. These approaches are industrially relevant and have a high potential to support amore sustainable manufacturing.
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2. |
- Elefante, Arianna, et al.
(författare)
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Detecting beam offsets in laser welding of closed-square-butt joints by wavelet analysis of an optical process signal
- 2019
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Ingår i: Optics and Laser Technology. - : Elsevier BV. - 0030-3992 .- 1879-2545. ; 109, s. 178-185
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Tidskriftsartikel (refereegranskat)abstract
- Robotized laser beam welding of closed-square-butt joints is sensitive to the positioning of the laser beam with respect to the joint since even a small offset may result in a detrimental lack of sidewall fusion. An evaluation of a system using a photodiode aligned coaxial to the processing laser beam confirms the ability to detect variations of the process conditions, such as when there is an evolution of an offset between the laser beam and the joint. Welding with different robot trajectories and with the processing laser operating in both continuous and pulsed mode provided data for this evaluation. The detection method uses wavelet analysis of the photodetector signal that carries information of the process condition revealed by the plasma plume optical emissions during welding. This experimental data have been evaluated offline. The results show the potential of this detection method that is clearly beneficial for the development of a system for welding joint tracking.
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3. |
- Jadidi, Aydin, Postdoktor, et al.
(författare)
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Beam Offset Detection in Laser Stake Welding of Tee Joints Using Machine Learning and Spectrometer Measurements
- 2022
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Ingår i: Sensors. - : MDPI. - 1424-8220. ; 22:10
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Tidskriftsartikel (refereegranskat)abstract
- Laser beam welding offers high productivity and relatively low heat input and is one key enabler for efficient manufacturing of sandwich constructions. However, the process is sensitive to how the laser beam is positioned with regards to the joint, and even a small deviation of the laser beam from the correct joint position (beam offset) can cause severe defects in the produced part. With tee joints, the joint is not visible from top side, therefore traditional seam tracking methods are not applicable since they rely on visual information of the joint. Hence, there is a need for a monitoring system that can give early detection of beam offsets and stop the process to avoid defects and reduce scrap. In this paper, a monitoring system using a spectrometer is suggested and the aim is to find correlations between the spectral emissions from the process and beam offsets. The spectrometer produces high dimensional data and it is not obvious how this is related to the beam offsets. A machine learning approach is therefore suggested to find these correlations. A multi-layer perceptron neural network (MLPNN), support vector machine (SVM), learning vector quantization (LVQ), logistic regression (LR), decision tree (DT) and random forest (RF) were evaluated as classifiers. Feature selection by using random forest and non-dominated sorting genetic algorithm II (NSGAII) was applied before feeding the data to the classifiers and the obtained results of the classifiers are compared subsequently. After testing different offsets, an accuracy of 94% was achieved for real-time detection of the laser beam deviations greater than 0.9 mm from the joint center-line.
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5. |
- Lind, Lars, et al.
(författare)
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Heterogeneous contributions of change in population distribution of body mass index to change in obesity and underweight NCD Risk Factor Collaboration (NCD-RisC)
- 2021
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Ingår i: eLife. - : eLife Sciences Publications Ltd. - 2050-084X. ; 10
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Tidskriftsartikel (refereegranskat)abstract
- From 1985 to 2016, the prevalence of underweight decreased, and that of obesity and severe obesity increased, in most regions, with significant variation in the magnitude of these changes across regions. We investigated how much change in mean body mass index (BMI) explains changes in the prevalence of underweight, obesity, and severe obesity in different regions using data from 2896 population-based studies with 187 million participants. Changes in the prevalence of underweight and total obesity, and to a lesser extent severe obesity, are largely driven by shifts in the distribution of BMI, with smaller contributions from changes in the shape of the distribution. In East and Southeast Asia and sub-Saharan Africa, the underweight tail of the BMI distribution was left behind as the distribution shifted. There is a need for policies that address all forms of malnutrition by making healthy foods accessible and affordable, while restricting unhealthy foods through fiscal and regulatory restrictions.
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6. |
- Mi, Yongcui, 1986-, et al.
(författare)
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Beam shaping with a deformable mirror for gap bridging in autogenous laser butt welding
- 2023
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Ingår i: Optics and Lasers in Engineering. - 0143-8166. ; 169
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Tidskriftsartikel (refereegranskat)abstract
- In autogenous laser butt welding the variability of the joint gap can cause problems in terms of weld seam quality. A suitable strategy to alleviate this is to dynamically shape the laser beam instead of a circular-shaped beam with typical Gaussian or top hat distributions. Currently available systems cannot reach sufficient performance due to both the real time control system for the shape variation and the limited laser power currently manageable. In the present work, the possibility of bridging the joint gap during welding using a deformable mirror to elongate the focused laser beam from circular to transversal elliptical shape was investigated. The effect of the beam shaping on the geometry of the weld pool and of the weld cross sections was analysed, for different values of the gap in comparison with a circular Gaussian beam. It was demonstrated that the adoption of a transversal elliptical laser beam makes the welding process more stable, especially for large gaps (i.e. larger than the circular beam radius). Thanks to the beam shaping, the extension of the fused zone (in terms of the cross section area, height and width) resulted to be less sensitive to the gap's dimension; in addition, the extension of the heat affected zone and the presence of undercuts were evidently reduced.
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7. |
- Mi, Yongcui, 1986-, et al.
(författare)
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Vision based beam offset detection in laser stake welding of T-joints using a neural network
- 2019
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Ingår i: Procedia Manufacturing. - : Elsevier BV. - 2351-9789. ; 36, s. 42-49
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Tidskriftsartikel (refereegranskat)abstract
- This paper presents an experimental study where a vision camera integrates coaxially into a laser beam welding tool to monitor beam deviations (beam offset) in laser stake welding of T-joints. The aim is to obtain an early detection of deviations from the joint centreline in this type of welding where the joint is not visible from the top side. A polynomial surface fitting method is applied to extract features that can describe the behaviour of the melt pool. A nonlinear autoregressive with exogenous inputs neural network model is trained to relate eight image features to the laser beam offset. The performance of the presented model is evaluated offline by different welding samples. The results show that the proposed method can be used to guide post weld inspection and has the potential for on-line adaptive control. © 2019 The Author(s). Published by Elsevier B.V.
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8. |
- Mishra, A, et al.
(författare)
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Diminishing benefits of urban living for children and adolescents' growth and development
- 2023
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Ingår i: Nature. - : Springer Science and Business Media LLC. - 1476-4687 .- 0028-0836. ; 615:7954, s. 874-883
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Tidskriftsartikel (refereegranskat)abstract
- Optimal growth and development in childhood and adolescence is crucial for lifelong health and well-being1–6. Here we used data from 2,325 population-based studies, with measurements of height and weight from 71 million participants, to report the height and body-mass index (BMI) of children and adolescents aged 5–19 years on the basis of rural and urban place of residence in 200 countries and territories from 1990 to 2020. In 1990, children and adolescents residing in cities were taller than their rural counterparts in all but a few high-income countries. By 2020, the urban height advantage became smaller in most countries, and in many high-income western countries it reversed into a small urban-based disadvantage. The exception was for boys in most countries in sub-Saharan Africa and in some countries in Oceania, south Asia and the region of central Asia, Middle East and north Africa. In these countries, successive cohorts of boys from rural places either did not gain height or possibly became shorter, and hence fell further behind their urban peers. The difference between the age-standardized mean BMI of children in urban and rural areas was <1.1 kg m–2 in the vast majority of countries. Within this small range, BMI increased slightly more in cities than in rural areas, except in south Asia, sub-Saharan Africa and some countries in central and eastern Europe. Our results show that in much of the world, the growth and developmental advantages of living in cities have diminished in the twenty-first century, whereas in much of sub-Saharan Africa they have amplified.
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9. |
- Nilsen, Morgan, et al.
(författare)
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A study on change point detection methods applied to beam offset detection in laser welding
- 2019
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Ingår i: Procedia Manufacturing. - : Elsevier BV. - 2351-9789. ; 36, s. 72-79
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Tidskriftsartikel (refereegranskat)abstract
- This paper presents an experimental study where a photodiode integrated into a laser beam welding tool is used to monitor laser beam spot deviations fromthe joint, the beam offset. The photodiode system is cost effective and typically easy to implement in an industrial system. The selected photodiode is a silicondetector sensitive in the spectral range between 340-600nm which corresponds to the spectral emissions from the plasma plume. The welding application is closed-square-butt joint welding where a laser beam offset can cause lack of fusion in the resulting weld. The photodiode signal has been evaluated by two different change point detection methods, one off-line and one on-line method, with respect to their detection performance. Off-line methods can be used to guide post weld inspection and on-line methods have the potential to enable on-line adaptive control or the possibility to stop the process for repair. The performance of the monitoring system and the change point detection methods have been evaluated from data obtained during laser beam welding experiments conducted on plates of stainless steel. The results clearly indicates the possibility to detect beam offsets by photodiode monitoring.
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10. |
- Nilsen, Morgan, et al.
(författare)
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Adaptive control of the filler wire rate during laser beam welding of squared butt joints with varying gap width
- 2019
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Ingår i: The International Journal of Advanced Manufacturing Technology. - : Springer Science and Business Media LLC. - 0268-3768 .- 1433-3015. ; 102:9-12, s. 3667-3676
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Tidskriftsartikel (refereegranskat)abstract
- Adding filler wire control to autogenous laser beam welding of squared butt joints offers a means to widen up the tight fit-up tolerances associated with this process. When the gap width varies, the filler wire rate should be controlled to assure a constant geometry of the resulting weld seam. A dual mode sensing system is proposed to estimate the joint gap width and thereby control the filler wire rate. A vision camera integrated into the welding tool together with external LED illumination and a laser line projection enables two sensing modes, one surface feature extraction mode and one laser triangulation-based mode. Data from the both modes are fused in a Kalman filter, and comparisons show that the fusing of the data gives more robust estimation than estimates from each single mode. A feed-forward control system adaptively adjusts the filler wire rate based on the estimations ofthe joint gap width in front of the keyhole. The focus is on keeping the data processing simple and affordable, and the real-time performance of the sensor and control system has been evaluated by welding experiments. It is shown that the proposed system can be used for on-line control of the filler wire rate to achieve a constant weld geometry during varying joint gap widths
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