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- da Silva, E. R., et al.
(författare)
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Preliminary design, optimization and CFD analysis of an organic rankine cycle radial turbine rotor
- 2021
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Ingår i: Applied Thermal Engineering. - : Elsevier Ltd. - 1359-4311 .- 1873-5606. ; 195
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Tidskriftsartikel (refereegranskat)abstract
- The present study describes the development of a preliminary design of a rotor for a radial turbine operating in an organic Rankine cycle. An optimization algorithm is applied to the preliminary design in order to obtain a better configuration of the geometric parameters that provides good quantification of the efficiency in the turbine, a priori, since the application of optimization processes applied to three-dimensional problems consume a lot of computational resources. The strategy makes it possible to obtain an optimized geometry to obtain flow field analyzes by applying computational fluid dynamics techniques. The working fluid R236fa was used for comparison with the literature, as it presents a positive slope of the saturation curve, and thus it is possible to work with lower temperatures. The R245fa working fluid is more suitable to the operating conditions of the proposed cycle, allows an overpressure in the condenser and allows higher levels of system efficiency. The losses at the rotor nozzle were initially modeled using a mean line design approach. The preliminary design was implemented in a commercial code Matlab®, as well as the optimization algorithm, CRSA (Controlled Random Search Algorithm), and the real gas formulations were used based on the NIST REFPROP® database. The present study is presented under three work routes: i) Development of the preliminary design methodology for a radial turbine that operates with ORC producing 50 kW of power, in order to compare with other methodologies presented in the literature. The results were compared with results observed in the literature, and demonstrate agreement between the reference geometry and the thermodynamic parameters. The total-total efficiencies of the reference turbine designs were 76.23% (R236fa) and 79.28% (R245fa); ii) Optimization by CRSA of the preliminary design of a radial turbine developed on the basis of flow coefficient and load coefficient correlations. A three-dimensional analysis of the flow through the blade section using computational fluid dynamics was performed in the final optimized design to confirm the preliminary design and subsequently analyze its characteristics. The optimization focused on the R245fa working fluid. Although several optimized preliminary designs are available in the literature with efficiency levels of up to 90%, the preliminary design choices made will only be valid for machines operating with ideal gases, that is, exhaust gases typical of an air-breathing combustion engine. For machines operating with real gases, such as organic working fluids, the design options need to be rethought and a preliminary design optimization process must be introduced. As an important result observed, an efficiency of 82.4% was obtained in the final design of the radial turbine operating with R245fa after the optimization process.
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| 2. |
- Da Silva, Edna, et al.
(författare)
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Preliminary design optimization of an organic Rankine cycle radial turbine rotor
- 2017
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Ingår i: PROCEEDINGS OF THE ASME TURBO EXPO: TURBINE TECHNICAL CONFERENCE AND EXPOSITION, 2017, VOL 3. - : American Society of Mechanical Engineers (ASME). - 9780791850831
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Konferensbidrag (refereegranskat)abstract
- The present study describes the application of a preliminary design approach for the optimization of an organic Rankine cycle radial turbine. Losses in the nozzle the rotor have initially been modelled using a mean-line design approach. The work focuses on a typical small-scale application of 50 kW, and two working fluids, R245fa (1,1,1,3,3,-pentafluoropropane) and R236fa (1,1,1,3,3,3-hexafluoropropane) are considered for validation purposes. Real gas formulations have been used based on the NIST REFPROP database. The validation is based on a design from the literature, and the results demonstrate close agreement the reference geometry and thermodynamic parameters. The total-to-total efficiencies of the reference turbine designs were 72% and 79%. Following the validation exercise, an optimization process was performed using a controlled random search algorithm with the turbine efficiency set as the figure of merit. The optimization focuses on the R245fa working fluid since it is more suitable for the operating conditions of the proposed cycle, enables an overpressure in the condenser and allows higher system efficiency levels. The R236fa working fluid was also used for comparison with the literature, and the reason is the positive slope of the saturation curve, somehow is possible to work with lower temperatures. Key preliminary design variables such as flow coefficient, loading coefficient, and length parameter have been considered. While several optimized preliminary designs are available in the literature with efficiency levels of up to 90%, the preliminary design choices made will only hold true for machines operating with ideal gases, i.e. typical exhaust gases from an airbreathing combustion engine. For machines operating with real gases, such as organic working fluids, the design choices need to be rethought and a preliminary design optimization process needs to be introduced. The efficiency achieved in the final radial turbine design operating with R245fa following the optimization process was 82.4%. A three-dimensional analysis of the flow through the blade section using computational fluid dynamics was carried out on the final optimized design to confirm the preliminary design and further analyze its characteristics.
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