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- Dimkovski, Zlate, 1974-, et al.
(författare)
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Influence of measurement and filtering type on friction predictions between cylinder liner and oil control ring
- 2016
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Ingår i: Tribology International. - Kidlington : Pergamon Press. - 0301-679X .- 1879-2464. ; 100, s. 7-17
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Tidskriftsartikel (refereegranskat)abstract
- It is of a vital importance to reduce the frictional losses in the engines and hence the fuel/energy consumption. The major contributors to this are the oil control ring and cylinder liner interactions difficult to understand when comparing the experimental and theoretical results. The latter largely depend on the liner surface measurement and filtering type used in the simulations. Therefore, low-pass and high-pass filtrations were applied and the friction behaviors between the filtered liner surfaces and a perfectly flat ring surface were simulated for different engine speeds. The surfaces low-pass filtered by lower cutoffs showed higher friction, while the type of de-noising revealed about two and a half times higher friction. Stylus surfaces showed larger friction than the interference ones. © 2015 Elsevier Ltd. All rights reserved.
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2. |
- Dimkovski, Zlate, 1974-, et al.
(författare)
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Influence of Surface Waviness on Predictions of Friction between Cylinder Liner and Oil Control Ring
- 2015
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Ingår i: Proceedings of the 42<sup>nd </sup>Leeds – Lyon Symposium on Tribology, September 7-9, 2015, Lyon, France.
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Konferensbidrag (refereegranskat)abstract
- It is of a vital importance for automotive industry to reduce the frictional losses in internal combustion engines and hence their fuel consumption and CO2 emissions. The major contributors to this are the oil control ring (OCR) and cylinder liner interactions. These interactions are of complex multi-physics and multi-scale nature and many attempts have been made to improve the modelling and understanding of the phenomena involved. Even though continuous improvements have been made (see for ex. [1-3]), the form, waviness and roughness variation of real engineering surfaces still cause a large scatter in the results. The most of the models include measured liner surfaces, which are then filtered to capture the micro-effects of the roughness scale. However, by doing this, the contact conditions change (asperity contact distributes more evenly, see Fig. 1) such that the part of the boundary friction reduces and the part of the hydrodynamic friction increases accordingly for a given engine speed. This study focuses on one of these multi-scale problems, namely on how the 3D measurement type/size and filtering affects the predictions of friction between cylinder liner and OCR of truck engines. Two types of 3D liner surface measurements were investigated: (i) interference (with an objective of 2.5x, size of 2.5x3.3mm) and (ii) 4x8mm stylus measurement. The form was removed by fitting and subtracting a 2nd order polynomial and the waviness was filtered out by using a robust Gaussian filter with three different cutoffs: 2.5mm, 0.8mm and 0.25mm. The friction behaviours (i.e. the Friction Mean Effective Pressure-FMEP) between the primary/ filtered liner surfaces and a perfectly flat ring surface were then simulated for different engine speeds. The relative errors of the OCR’s FMEPs with respect to the primary surface were evaluated and results discussed.
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4. |
- Dimkovski, Zlate, 1974-, et al.
(författare)
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Novel testing methods for screening the tribological performance of ring-liner surfaces
- 2018
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Ingår i: Surface Topography: Metrology and Properties. - Bristol : Institute of Physics Publishing (IOPP). - 2051-672X. ; 6:3
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Tidskriftsartikel (refereegranskat)abstract
- The piston system accounts for about the half of the frictional losses of internal combustion engines and requires special testing methods to understand and improve its function. The most common way to screen the surface performance is to rub ring/liner segments against each other in a reciprocating manner. However, short reciprocating tests have intrinsic low sliding speeds, unable to reach the mixed/hydrodynamic regimes found in the engine, especially at the mid-stroke. This paper presents a rotating test for the oil control ring, which has the largest frictional losses of all other rings. Both reciprocating and rotating tests were conducted using different in-house developed modules and fixtures. Twin land oil control rings against liners with two different finishes commonly used in heavy duty diesel truck engines were tested under similar loads and speeds as in a real engine. Engine oil 5W-30 and room temperature was used for all the tests. Sliding speed, load, friction force and electrical resistance were recorded during the tests. The results show a clear discrimination of the different liner finishes depending on the lubrication regime present.
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