| 1. |
- Ahlström, Johan, 1990, et al.
(författare)
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Economic potential for substitution of fossil fuels with liquefied biomethane in Swedish iron and steel industry – Synergy and competition with other sectors
- 2020
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Ingår i: Energy Conversion and Management. - : Elsevier Ltd. - 0196-8904 .- 1879-2227. ; 209
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Tidskriftsartikel (refereegranskat)abstract
- In Sweden, the iron and steel industry (ISI) is a major source of greenhouse gas (GHG) emissions. Most of the emissions result from the use of fossil reducing agents. Nevertheless, the use of fossil fuels for other purposes must also be eliminated in order to reach the Swedish emissions reduction targets. In this study, we investigate the possibility to replace fossil gaseous and liquid fuels used for heating in the ISI, with liquefied biomethane (LBG) produced through gasification of forest residues. We hypothesize that such utilization of fuels in the Swedish ISI is insufficient to independently drive the development of large-scale LBG production, and that other sectors demanding LBG, e.g., for transportation, can be expected to influence the economic potential for the ISI to switch to LBG. The paper investigates how demand for LBG from other sectors can contribute to, or prevent, a phase-out of fossil fuels used for heating purposes in the ISI under different future energy market scenarios, with additional analysis of the impact of a CO2 emissions charge. A geographically explicit cost-minimizing biofuel production localization model is combined with heat integration and energy market scenario analysis. The results show that from a set of possible future energy market scenarios, none yielded more than a 9% replacement of fossil fuels used for heating purposes in the ISI, and only when there was also a demand for LBG from other sectors. The scenarios corresponding to a more ambitious GHG mitigation policy did not achieve higher adoption of LBG, due to corresponding higher biomass prices. A CO2 charge exceeding 200 EUR/tonCO2 would be required to achieve a full phase-out of fossil fuels used for heating purposes in the ISI. We conclude that with the current policy situation, substitution of fossil fuels by LBG will not be economically feasible for the Swedish ISI.
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| 2. |
- Ahlström, Johan, et al.
(författare)
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Sustainable aviation fuels – Options for negative emissions and high carbon efficiency
- 2023
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Ingår i: International Journal of Greenhouse Gas Control. - : Elsevier Ltd. - 1750-5836 .- 1878-0148. ; 125
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Tidskriftsartikel (refereegranskat)abstract
- Mitigating the climate impact from aviation remains one of the tougher challenges in adapting society to fulfill stated climate targets. Long-range aviation cannot be electrified for the foreseeable future and the effects of combusting fuel at high altitude increase the climate impact compared to emissions of green-house gasses only, which further limits the range of sustainable fuel alternatives. We investigate seven different pathways for producing aviation biofuels coupled with either bio-energy carbon capture and storage (BECCS), or bio-energy carbon capture and utilization (BECCU). Both options allow for increased efficiency regarding utilization of feedstock carbon. Our analysis uses process-level carbon- and energy balances, with carbon efficiency, climate impact and levelized cost of production (LCOP) as primary performance indicators. The results show that CCS can achieve a negative carbon footprint for four out of the seven pathways, at a lower cost of GHG reduction than the base process option. Conversely, as a consequence of the electricity-intensive CO2 upgrading process, the CCU option shows less encouraging results with higher production costs, carbon footprints and costs of GHG reduction. Overall, pathways with large amounts of vented CO2, e.g., gasification of black liquor or bark, as well as fermentation of forest residues, reach a low GHG reduction cost for the CCS option. These are also pathways with a larger feedstock and corresponding production potential. Our results enable a differentiated comparison of the suitability of various alternatives for BECCS or BECCU in combination with aviation biofuel production. By quantifying the relative strengths and weaknesses of BECCS and BECCU and by highlighting cost, climate and carbon-efficient pathways, these results can be a source of support for both policymakers and the industry. © 2023 The Author(s)
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| 3. |
- Bagheri, Marzieh, et al.
(författare)
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Fifty years of sewage sludge management research: Mapping researchers' motivations and concerns
- 2023
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Ingår i: Journal of Environmental Management. - : Elsevier. - 0301-4797 .- 1095-8630. ; 325
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Tidskriftsartikel (refereegranskat)abstract
- Sewage sludge management is torn between a desire for pollution prevention and reuse of a valuable resource. Reconciling these interests in sustainable management is a challenge for researchers. This study focuses on how research on sewage sludge management practices has evolved and scrutinizes how this research is interlinked with concerns and societal issues such as contaminants, economic efficiency, and legislation. Based on published academic papers on sewage sludge management between 1971 and 2019, this study found four trends in research focused on sewage sludge management: a decreasing interest in disposal (landfilling and sea dumping), a dominant interest in land application, a growing interest in sewage sludge as product, and a stable interest in energy recovery. Research on disposal focuses on increasing sludge volumes, legislative changes, and economic challenges with an interest in waste co-treatment. Research on land application concerns nutrient use and contaminants, mainly heavy metals. Research on sewage sludge as a product focuses on the extraction of certain resources and less on use of sewage sludge specifically. Research on energy recovery of sewage sludge focuses on volume reduction rather than contaminants. Two-thirds of the papers are detailed studies aiming to improve single technologies and assessing single risks or benefits. As management of sewage sludge is multifaceted, the narrow focus resulting from detailed studies promotes some concerns while excluding others. Therefore, this study highlights potential gaps such as the combination of nutrient use and disposal and energy recovery and nutrient use.
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| 4. |
- Bagheri, Marzieh
(författare)
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Integrated sewage sludge treatment scenarios – techno-economic analysis on energy and phosphorus recovery
- 2022
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Licentiatavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Sewage sludge is a by-product of wastewater treatment that simultaneously gathers contaminants, valuable organic matter, and nutrients. The treatment of the increasing amount of sewage sludge is important from both pollution prevention and resource recovery perspectives as i) large shares of mineral phosphorus, listed as a critical raw material, terminate in the sewage sludge, and ii) energy recovery from sewage sludge can cover the energy-intensive demand of the treatment process. Previous research has identified sewage sludge combustion as a suitable treatment approach as it both addresses contaminant destruction and paves the way for efficient phosphorus recovery from the sewage sludge ash. The commercial development of this practice has, however, been slow. Therefore, this thesis aims to investigate the challenges in sustainable sewage sludge management, and to, in more detail, identify the economic viability of energy and phosphorus recovery from sewage sludge through combustion.The thesis’ aim is divided into two objectives addressed in three papers. First, to investigate how different aspects of sewage sludge management, such as contaminants, economic efficiency, technical aspects, and legislation, evolve and interact. This has been done by a review of sewage sludge management research over fifty years (Paper I). Second, to investigate the economic viability of simultaneous energy and phosphorus recovery from sewage sludge by comparing different technology and market scenarios. This has been done for i) new sewage sludge mono-/co-combustion plants (Paper II), and ii) the integration of treatment technologies, mainly anaerobic digestion, hydrothermal carbonization, and combustion, in an existing wastewater treatment plant (Paper III). Results from the analysis of sewage sludge management research (Paper I) show a narrow-focused perspective that often excludes inseparable aspects such as combination of economic consideration and advanced extraction technology. The investment viability of a new mono-/co-combustion of sewage sludge (Paper II) is highly conditional on heat, electricity, and fertilizer price, and external financial support is often a crucial requirement. Sewage sludge co-combustion with potassium-rich biomasses improves sewage sludge quality and forms usable ash as fertilizer without further need for phosphorus recovery technology. In this case, the economic feasibility of the process is independent of usable ash revenue, which stimulates a competitive selling price for the ash, thereby improving the marketing of sludge-based fertilizer. Avoided disposal costs of sewage sludge for a retrofitted wastewater treatment plant by introducing hydrothermal carbonization (Paper III) shows good economic feasibility while recovering phosphorus. Integrating anaerobic digestion, hydrothermal carbonization, and combustion may also improve investment incentives by improving energy outputs and phosphorus recovery. The economic feasibility is contingent on product (hydrochar, heat, electricity) prices and sensitive to added equipment costs, and costs for sludge transportation and disposal.
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| 5. |
- Bagheri, Marzieh, et al.
(författare)
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Introducing hydrothermal carbonization to sewage sludge treatment systems—a way of improving energy recovery and economic performance?
- 2023
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Ingår i: Waste Management. - : Elsevier. - 0956-053X .- 1879-2456. ; 170, s. 131-143
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Tidskriftsartikel (refereegranskat)abstract
- Hydrothermal carbonization (HTC) can mitigate the disposal costs of sewage sludge in a wastewater treatment plant. This study analyzes the impact of integrating HTC with anaerobic digestion (AD) and combustion from a combined energy and economic performance perspective. Net energy balance and investment opportunity are investigated for a number of technical scenarios considering i) different combinations of the technologies: AD + HTC, AD + thermal dryer + combustion, and AD + HTC + combustion, ii) different options for HTC process water treatment: wet oxidation (WO) + AD, and direct return to AD, and iii) different products: heat-only, heat and electricity, hydrochar, and phosphorus.The results show trade-offs between investment cost, self-supplement of heat, and output electricity when WO is used. In AD + HTC, net heat output decreases compared to the reference plant, but avoided disposal costs and hydrochar revenue result in profitable investment when the process water is directly returned to the AD. Although HTC has a lower heat demand than the thermal dryer, replacing the thermal dryer with HTC is only possible when AD, HTC, and combustion are connected, or when WO covers HTC’s heat demand. HTC may impair the electricity production because of the necessity for a high-temperature heat source, whereas the thermal dryer can utilize a low-temperature heat source. In conclusion, energy advantages of HTC in AD + HTC + combustion are insufficient to provide a promising investment opportunity due to high investment costs of HTC. The investment opportunity improves by co-combustion of hydrochar and external sludge.
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| 6. |
- Bagheri, Marzieh
(författare)
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Sewage Sludge Treatment Scenarios: Techno-Economic Analyses of Energy and Phosphorus Recovery Focusing on Implementation Challenges
- 2024
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Managing sewage sludge, an inevitable by-product of wastewater treatment processes rich in both contaminants and valuable resources, presents a dual challenge: ensuring pollution prevention by immobilizing or destroying contaminants, and facilitating resource recovery. Balancing these objectives is critical given the growing volumes of sewage sludge and the imperative to both protect the environment and recover valuable resources. The unknown risks of land application of sludge, the currently most common disposal method, make thermal conversion a promising alternative, as it enables energy recovery, the breakdown of potentially harmful organic compounds, and the formation of volume-reduced, sanitized products. Despite the technical feasibility, the commercial development of advanced recovery technologies has been slow. This thesis aims to expand knowledge on different sewage sludge treatment and disposal scenarios under varying conditions; thereby shedding light on implementation challenges, local opportunities, and the financial dynamics critical for phosphorus and energy recovery from the perspectives of wastewater treatment plants, investors, and policymakers. The aim is primarily addressed by performing techno-economic analysis of sewage sludge treatment scenarios, covering the entire sludge treatment process from sludge treatment to end products and disposal (Paper II-V). The techno-economic analysis is supplemented by a review of academic research on sewage sludge management from 1971 to 2019 (Paper I). Results from the analysis of sewage sludge management research (Paper I) show a narrow-focused perspective that often misses the broader, interconnected aspects of sewage sludge management, leading to research that, while detailed, fails to capture the complexity of the field. The investment viability of a new mono-/co-combustion plant for sewage sludge (Paper II) is highly conditional on heat, electricity, and fertilizer prices, and external financial support is often a crucial requirement. Cocombustion of sludge (in low ratios) with K-rich agricultural biomass requirement in and energy demand of a thermal dryer, and by yielding ash that contains phosphorus in a plant-available form. Utilizing existing heat facility (Paper III) and co-combustion to mitigate investment costs and energy demand in sludge management showed the potential to offer a cost-effective alternative to land application. However, the viability of co-combustion hinges on both a high heat market price (Paper II) and the proximity of affordable biomass resources (Paper III). Without these conditions, co-combustion may increase the financial burden of sludge management on wastewater treatment plants and policymakers. Retrofitting a wastewater treatment plant by integrating hydrothermal carbonization in sludge treatment (Paper IV), demonstrated good economic feasibility, primarily due to the avoided disposal costs, while also recovering phosphorus. However, integrating hydrothermal carbonization in a system designed for a thermal dryer may cause a significant reduction in electricity production.Given the high moisture content of sludge and the low market prices for fertilizer, the potential revenue from energy and phosphorus recovery is inadequate to solely drive investment in advanced sewage sludge treatment technologies (Papers II-V). This issue is exacerbated by the fact that most wastewater treatment plants are small in scale. Collaborative sludge management across neighboring wastewater treatment plants (Paper V) increases phosphorus recovery capacity and leverages economies of scale, fostering investment in advanced technology. This strategy presents a significant opportunity to lower the treatment costs and offers a competitive alternative to land application, while encompassing energy and phosphorus recovery into the sludge treatment.In conclusion, resource recovery and pollution prevention in sludge management is a complex task that necessitates simultaneous consideration of technical aspects, product quality, site-specific conditions, and profitability to ensure a comprehensive and viable approach. Leveraging local infrastructure and resources in sewage sludge management is crucial, highlighting the ecessity for strategies to be tailored to the local opportunities and limitations. Such an approach outperforms mono-combustion by eliminating the investment ensures that solutions are not only environmentally sustainable but also economically viable and socially acceptable.
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| 7. |
- Bagheri, Marzieh, et al.
(författare)
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Techno-Economic Analysis of Scenarios on Energy and Phosphorus Recovery from Mono- and Co-Combustion of Municipal Sewage Sludge
- 2022
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Ingår i: Sustainability. - : MDPI. - 2071-1050. ; 14:5
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Tidskriftsartikel (refereegranskat)abstract
- This study evaluates the techno-economic feasibility of energy and phosphorus (P) fertilizer (PF) recovery from municipal sewage sludge (MSS) through incineration in new combustion plants. We evaluated the economic impact of five critical process design choices: (1) boiler type, (2) fuel (MSS mono-combustion/co-combustion with wheat straw), (3) production scale (10/100 MW), (4) products (heat, electricity, PF), and (5) ash destination. Aspen Plus modeling provided mass and energy balances of each technology scenario. The economic feasibility was evaluated by calculating the minimum selling price of the products, as well as the MSS gate fees required to reach profitability. The dependency on key boundary conditions (operating time, market prices, policy support) was also evaluated. The results showed a significant dependency on both energy and fertilizer market prices and on financial support in the form of an MSS gate fee. Heat was preferred over combined heat and power (CHP), which was feasible only on the largest scale (100 MW) at maximum annual operating time (8000 h/y). Co-combustion showed lower heat recovery cost (19–30 €/MWh) than mono-combustion (29–66 €/MWh) due to 25–35% lower energy demand and 17–25% higher fuel heating value. Co-combustion also showed promising performance for P recovery, as PF could be recovered without ash post-treatment and sold at a competitive price, and co-combustion could be applicable also in smaller cities. When implementing ash post-treatment, the final cost of ash-based PF was more than four times the price of commercial PF. In conclusion, investment in a new combustion plant for MSS treatment appears conditional to gate fees unless the boundary conditions would change significantly.
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| 8. |
- Bauer, Torben
(författare)
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Sustainable Sewage Sludge Management : Addressing Multidisciplinary Challenges
- 2023
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- This PhD thesis focuses on multidisciplinary challenges in sewage sludge management and how they can be addressed to increase sustainability. Sewage sludge is the residual from wastewater treatment. It contains both resources and contaminants making its management challenging. In the past sewage sludge was often used as a fertilizer in agriculture, a practice that is still used in several countries. Today, this practice gets questioned in Europe and especially in Sweden due to the presence of contaminants in the sludge. At the same time, the resources in the sludge get into a stronger focus as society moves towards a circular economy and food production should get more resilient in a world with geopolitical challenges. In sustainable sewage sludge management, the two goals of immobilising/destroying the contaminants and utilizing the resources in the sludge are combined. This thesis identifies challenges in various disciplines and provides potential solutions to make sewage sludge management more sustainable. The discussed challenges cover the following areas: legislation (EU and Sweden), perception of sewage sludge (Sweden), research on sewage sludge management (international), and combinations of treatment methods. Results show that outdated legislation in Sweden creates insecurities, while the negative perception of sewage sludge in Swedish society further aggravates these insecurities. Although technical solutions are available or under development, e.g., treatment combinations that can separate resources and contaminants, actors in Sweden remain hesitant due to the aforementioned insecurities. This thesis emphasizes that interdisciplinary approaches, and dialogues between different actor groups and society are essential. The multitude of challenges requires solutions that combine technical and non-technical approaches. Therefore, this thesis provides recommendations for more sustainable sewage sludge management practices, including updating legislation.
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| 9. |
- Carvalho, Lara, et al.
(författare)
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Alkali enhanced biomass gasification with in situ S capture and a novel syngas cleaning : Part 2: Techno-economic analysis
- 2018
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Ingår i: Energy. - : Elsevier. - 0360-5442 .- 1873-6785. ; 165:Part B, s. 471-482
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Tidskriftsartikel (refereegranskat)abstract
- Previous research has shown that alkali addition has operational advantages in entrained flow biomass gasification and allows for capture of up to 90% of the biomass sulfur in the slag phase. The resultant low-sulfur content syngas can create new possibilities for syngas cleaning processes. The aim was to assess the techno-economic performance of biofuel production via gasification of alkali impregnated biomass using a novel gas cleaning systemcomprised of (i) entrained flow catalytic gasification with in situ sulfur removal, (ii) further sulfur removal using a zinc bed, (iii) tar removal using a carbon filter, and (iv) CO2 reductionwith zeolite membranes, in comparison to the expensive acid gas removal system (Rectisol technology). The results show that alkali impregnation increases methanol productionallowing for selling prices similar to biofuel production from non-impregnated biomass. It was concluded that the methanol production using the novel cleaning system is comparable to the Rectisol technology in terms of energy efficiency, while showing an economic advantagederived from a methanol selling price reduction of 2–6 €/MWh. The results showed a high level of robustness to changes related to prices and operation. Methanol selling prices could be further reduced by choosing low sulfur content feedstocks.
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| 10. |
- Carvalho, Lara, et al.
(författare)
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Methanol production via black liquor co-gasification with expanded raw material base : Techno-economic assessment
- 2018
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Ingår i: Applied Energy. - : Elsevier. - 0306-2619 .- 1872-9118. ; 225, s. 570-584
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Tidskriftsartikel (refereegranskat)abstract
- Entrained flow gasification of black liquor combined with downstream-gas-derived synthesis of biofuels in Kraft pulp mills has shown advantages regarding energy efficiency and economic performance when compared to combustion in a recovery boiler. To further increase the operation flexibility and the profitability of the biofuel plant while at the same time increase biofuel production, black liquor can be co-gasified with a secondary feedstock (blend-in feedstock). This work has evaluated the prospects of producing biofuels via co-gasification of black liquor and different blend-in feedstocks (crude glycerol, fermentation residues, pyrolysis liquids) at different blend ratios. Process modelling tools were used, in combination with techno-economic assessment methods. Two methanol grades, crude and grade AA methanol, were investigated. The results showed that the co-gasification concepts resulted in significant increases in methanol production volumes, as well as in improved conversion efficiencies, when compared with black liquor gasification; 5-11 and 4-10 percentage point in terms of cold gas efficiency and methanol conversion efficiency, respectively. The economic analysis showed that required methanol selling prices ranging from 55-101 €/MWh for crude methanol and 58-104 €/MWh for grade AA methanol were obtained for an IRR of 15%. Blend-in led to positive economies-of-scale effects and subsequently decreased required methanol selling prices, in particular for low cost blend-in feedstocks (prices below approximately 20 €/MWh). The co-gasification concepts showed economic competitiveness to other biofuel production routes. When compared with fossil fuels, the resulting crude methanol selling prices were above maritime gas oil prices. Nonetheless, for fossil derived methanol prices higher than 80 €/MWh, crude methanol from co-gasification could be an economically competitive option. Grade AA methanol could also compete with taxed gasoline. Crude glycerol turned out as the most attractive blend-in feedstock, from an economic perspective. When mixed with black liquor in a ratio of 50/50, grade AA methanol could even be cost competitive with untaxed gasoline.
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