| 1. |
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| 2. |
- Wadekar, Sandip, 1989
(författare)
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Large-Eddy Simulation of Gasoline Fuel Spray Injection at Ultra-High Injection Pressures
- 2021
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Gasoline direct injection is a state-of-the-art technique that reduces hydrocarbon and particulate emissions. However, further improvement is needed to meet current as well as future emission regulations. A prominent solution is to increase the fuel injection pressure which allows faster fuel droplet atomization, quick evaporation and improves fuel-air mixture formation under realistic engine conditions. In this work, the gasoline fuel injection process at ultra-high injection pressures ranging from 200 to 1500 bar was analyzed using numerical models. In particular, the Large-Eddy Simulation (LES) method, with the standard Smagorinsky turbulence model, was utilized using the Eulerian formulation for the continuous phase. The discrete droplet phase was treated using a Lagrangian formulation together with spray sub-models. In the first part of study, spray was injected into an initially quiescent constant volume chamber using two different nozzle hole shape geometries: divergent and convergent. The numerical results were calibrated by reproducing experimentally observed liquid penetration length and efforts were made to understand the influence of ultra-high injection pressures on spray development. The calibrated models were then used to investigate the impact of ultra-high injection pressures on mean droplet sizes, droplet size distribution, spray-induced large-scale eddies and entrainment rate. The results showed that, at ultra-high injection pressures, the mean droplet sizes were significantly reduced and the droplets achieving very high velocities. Integral length scales of spray-induced turbulence and air entrainment rate were better for the divergent-shaped injector, and considerably larger at higher injection pressures compared to lower ones. In the second part of the study, four consecutive full-cycle cold flow LES simulations were carried out to generate realistic turbulence inside the engine cylinder. The first three cycles were ignored, with the fourth cycle being used to model the injection of the fuel using the divergent-shaped injector only (which was found to be better in the previous part of this study) at different injection pressures. In addition to the continuous gas phase (Eulerian) and the dispersed liquid (Lagrangian), the liquid film feature (Finite-Area) was used to model the impingement of fuel spray on the engine walls and subsequent liquid film formation. The simulation results were used to evaluate spray-induced turbulence, fuel-air mixing efficiency and the amount of liquid mass deposited on the walls. The limitation of the high-pressure injection technique with respect to liquid film formation was optimized using a start of injection (SOI) sweep. Overall results showed that the mixing efficiency increased at high injection pressure and that SOI should occur between early injection and late injection to optimize the amount of mass being deposited on the engine walls.
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| 3. |
- Okda, Sherif, et al.
(författare)
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Testing of the Aerodynamic Characteristics of an Inflatable Airfoil Section
- 2020
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Ingår i: Journal of Aerospace Engineering. - 1943-5525 .- 0893-1321. ; 33:5
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Tidskriftsartikel (refereegranskat)abstract
- Inflatable structures are characterized by being light and easy to manufacture and deploy. Hence, they find many applications in aerospace and aeronautical engineering. In this paper, an inflatable segment with a The National Advisory Committee for Aeronautics (NACA) 0021 airfoil cross-section is designed, fabricated, and tested. The geometrical accuracy of the manufactured inflatable segment is measured using laser scanning. Measurements show that the average normalized error of the chord length and thickness are 2.97% and 0.554%, respectively. The aerodynamic behavior of the inflatable segment is then tested in a wind tunnel at different wind speeds and angles of attack. Lift forces are measured using a six-component balance, while the drag forces are calculated from the wake measurements. The lift and drag coefficients of the inflatable section are compared to those of a standard NACA 0021 airfoil. Finally, flow visualization is examined at different angles of attack using two methods: smoke and tufts. Both methods show that flow separation starts at 15° and full stall occurs at 25°. Results indicate that inflatables can find more applications in the design and construction of aerodynamic structures, such as wings.
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| 4. |
- Bergdahl, Lars, 1943, et al.
(författare)
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Time simulation of the motion of a tension leg platform
- 1988
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Ingår i: BOSS'88 Proceedings of the international conference on behaviour of offshore structures. - 8251908558 ; 2, s. 875-890
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Konferensbidrag (refereegranskat)abstract
- The time-domain motion of a Tension Leg Platform is studied. The used method is based on a convolution technique in which the hydrodynamic reaction force from the frequency-domain solution is Fourier transformed to the time domain. Such a method allows one to consider arbitrary time varying external forces as for example non-linear reaction forces from tendons as well as transient loads.In the developed model time series of first-order wave forces and second-orde slowly varying wave forces are calculated for irregular plane and short-crested waves. Exciting forces due to wind and current are calculated using drag coefficients from model tests. The equations of motion in the time domain are solved for a tension-leg platform performing rigid body motion and results in time series of the motions as well as of the tension in the tendons.Numerical simulations have been carried out and the results are discussed. A comparison is made between calculations and model tests for a tension-leg platform in irregular long-crested waves.
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| 5. |
- Hadadpour, Ahmad
(författare)
-
Spray combustion with multiple-injection in modern engine conditions
- 2020
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Combustion of fuel in diesel engines emits substances harmful to the environment such as soot. These emissions can be reduced by either in-cylinder treatments or after-treatments. One of the common in-cylinder treatments is multiple-injection, which divides a single fuel injection to multiple smaller injections. There are many open questions on the physical processes of the ignition, combustion and emissions of diesel spray flame with multiple injections. The current PhD project aims at studying these processes using large-eddy simulations (LES) and strives to answer some of the open questions. To develop a fast and robust LES tool for this study, a new method is formulated for spray combustion simulation. This method is developed based on the flamelet-generated manifold (FGM) method and the Eulerian stochastic fields (ESF) method. The new ESF/FGM method relaxes some of the substantial assumptions in conventional FGM, while it still keeps the computational costs at a reasonable level for engineering applications. Additionally in this work, a new reaction progress variable for FGM models is proposed by using local oxygen consumption, and the advantages and limitations of this progress variable are explored. Spray-A from Engine Combustion Network (ECN) which is designed to mimic modern engine conditions is chosen as the baseline case for simulations. In this case, liquid n-dodecane, which is a diesel surrogate, is injected into a high-pressure constant-volume vessel. The comparison of simulation results with experimental measurements shows that the ESF/FGM method with the new progress variable can predict the spray combustion characteristics such as ignition delay time, ignition location, lift-off length, pressure rise and thermochemical structure of the spray flame, accurately. After validation of simulation results against experimental measurements, the new ESF/FGM and other available turbulence-combustion simulation tools are applied to simulate multiple-injection spray combustion. Different multiple-injection strategies are investigated by systematically changing the injection timing. The effects of applying each strategy on the ignition, combustion, mixing and emissions are investigated. The results show that in split-injection and post-injection strategies the major physical reason for reduction of soot is better air entrainment and lower local equivalence ratio. It is shown that increasing the dwell time and retarding it toward the end of injection can enhance this effect. On the contrary, for the pre-injection strategies, shortening the ignition delay time of the main injection reduces its pre-mixing and increases its soot formation. In these strategies, the high-temperature region from the pre-injection combustion can increase soot oxidation of the main injection fuel, only if this region is not cooled down as a result of air entrainment during dwell time. Therefore, in such cases shortening the dwell time decreases net soot emissions.
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| 6. |
- Pieringer, Astrid, 1979, et al.
(författare)
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Investigation of railway curve squeal using a combination of frequency- and time-domain models
- 2016
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Ingår i: Proceedings of the 12h International Workshop on Railway Noise (IWRN12), Terrigal, Australia, September 12-16. ; , s. 444 - 451
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Konferensbidrag (refereegranskat)abstract
- Railway curve squeal arises from self-excited vibrations during curving. In this paper, a frequency- and a timedomainapproach for curve squeal are compared. In particular, the capability of the frequency-domain model topredict the onset of squeal and the squeal frequencies is studied. In the frequency-domain model, linear stabilityis investigated through complex eigenvalue analysis. The time-domain model is based on a Green's functionsapproach and uses a convolution procedure to obtain the system response. To ensure comparability, the samesubmodels are implemented in both squeal models. The structural flexibility of a rotating wheel is modelled byadopting Eulerian coordinates. To account for the moving wheel‒rail contact load, the so-called moving elementmethod is used to model the track. The local friction characteristics in the contact zone is modelled inaccordance with Coulomb's law with a constant friction coefficient. The frictional instability arises due togeometrical coupling. In the time-domain model, Kalker's non-linear, non-steady state rolling contact modelincluding the algorithms NORM and TANG for normal and tangential contact, respectively, is solved in eachtime step. In the frequency-domain model, the normal wheel/rail contact is modelled by a linearization of theforce-displacement relation obtained with NORM around the quasi-static state and full-slip conditions areconsidered in tangential direction. Conditions similar to those of a curve on the Stockholm metro exposed tosevere curve squeal are studied with both squeal models. The influence of the wheel-rail friction coefficient andthe direction of the resulting creep force on the occurrence of squeal is investigated for vanishing train speed. Results from both models are similar in terms of the instability range in the parameter space and the predictedsqueal frequencies.
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| 7. |
- Kyprianidis, Konstantinos, 1984, et al.
(författare)
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Multidisciplinary Analysis of a Geared Fan Intercooled Core Aero-Engine
- 2014
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Ingår i: Journal of Engineering for Gas Turbines and Power. - : ASME International. - 1528-8919 .- 0742-4795. ; 136:1
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Tidskriftsartikel (refereegranskat)abstract
- The reduction of CO2 emissions is strongly linked with the improvement of engine specific fuel consumption, along with the reduction of engine nacelle drag and weight. One alternative design approach to improving specific fuel consumption is to consider a geared fan combined with an increased overall pressure ratio intercooled core performance cycle. The thermal benefits from intercooling have been well documented in the literature. Nevertheless, there is very little information available in the public domain with respect to design space exploration of such an engine concept when combined with a geared fan. The present work uses a multidisciplinary conceptual design tool to analyze the option of an intercooled core geared fan aero engine for long haul applications with a 2020 entry into service technology level assumption. With minimum mission fuel in mind, the results indicate as optimal values a pressure ratio split exponent of 0.38 and an intercooler mass flow ratio of 1.18 at hot-day top of climb conditions. At ISA midcruise conditions a specific thrust of 86 m/s, a jet velocity ratio of 0.83, an intercooler effectiveness of 56%, and an overall pressure ratio value of 76 are likely to be a good choice. A 70,000 lbf intercooled turbofan engine is large enough to make efficient use of an all-axial compression system, particularly within a geared fan configuration, but intercooling is perhaps more likely to be applied to even larger engines. The proposed optimal jet velocity ratio is actually higher than the value one would expect by using standard analytical expressions, primarily because this design variable affects core efficiency at midcruise due to a combination of several different subtle changes to the core cycle and core component efficiencies at this condition. The analytical expressions do not consider changes in core efficiency and the beneficial effect of intercooling on transfer efficiency, nor do they account for losses in the bypass duct and jet pipe, while a relatively detailed engine performance model, such as the one utilized in this study, does. Mission fuel results from a surrogate model are in good agreement with the results obtained from a rubberized-wing aircraft model for some of the design parameters. This indicates that it is possible to replace an aircraft model with specific fuel consumption and weight penalty exchange rates. Nevertheless, drag count exchange rates have to be utilized to properly assess changes in mission fuel for those design parameters that affect nacelle diameter.
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| 8. |
- Thulin, Oskar, 1987, et al.
(författare)
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First and Second Law Analysis of Radical Intercooling Concepts
- 2018
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Ingår i: Journal of Engineering for Gas Turbines and Power. - : ASME International. - 1528-8919 .- 0742-4795. ; 140:8, s. 081201-081201-10
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Tidskriftsartikel (refereegranskat)abstract
- An exergy framework was developed taking into consideration a detailed analysis of the heat exchanger (HEX) (intercooler (IC)) component irreversibilities. Moreover, it was further extended to include an adequate formulation for closed systems, e.g., a secondary cycle (SC), moving with the aircraft. Afterward, the proposed framework was employed to study two radical intercooling concepts. The first proposed concept uses already available wetted surfaces, i.e., nacelle surfaces, to reject the core heat and contributes to an overall drag reduction. The second concept uses the rejected core heat to power a secondary organic Rankine cycle and produces useful power to the aircraft-engine system. Both radical concepts are integrated into a high bypass ratio (BPR) turbofan engine, with technology levels assumed to be available by year 2025. A reference intercooled cycle incorporating a HEX in the bypass (BP) duct is established for comparison. Results indicate that the radical intercooling concepts studied in this paper show similar performance levels to the reference cycle. This is mainly due to higher irreversibility rates created during the heat exchange process. A detailed assessment of the irreversibility contributors, including the considered HEXs and SC, is made. A striking strength of the present analysis is the assessment of the component-level irreversibility rate and its contribution to the overall aero-engine losses.
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| 9. |
- Thulin, Oskar, 1987
(författare)
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On the Analysis of Energy Efficient Aircraft Engines
- 2017
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Aero engine performance analysis is highly multidimensional using various measures of component performance such as turbomachinery and mechanical efficiencies, and pressure loss coefficients. Using conventional performance analysis, relying on only the laws of thermodynamics, it is possible to understand how the performance parameters affect the component performance, but it is difficult to directly compare the magnitude of various loss sources. A comprehensive framework has been detailed to analyze aero engine loss sources in one common currency. As the common currency yields a measure of the lost work potential in every component, it is used to relate the component performance to the system performance. The theory includes a more detailed layout of all the terms that apply to a propulsion unit than presented before. The framework is here adopted to real gases to be used in state of the art performance codes. Additionally, the framework is further developed to enable detailed studies of two radical intercooling concepts that either rejects the core heat in the outer nacelle surfaces or uses the core heat for powering of a secondary cycle. The theory is also extended upon by presenting the installed rational efficiency, a true measure of the propulsion subsystem performance, including the installation effects of the propulsion subsystem as it adds weight and drag that needs to be compensated for in the performance assessment.
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| 10. |
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INNOTRACK: Concluding technical report
- 2010
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Samlingsverk (redaktörskap) (refereegranskat)abstract
- The track structure, rails, switches and crossings account for more than 50% of maintenance and renewal costs for the rail industry. To improve the competitiveness of rail transportation, the cost-efficiency of these areas needs to be addressed.This the background to INNOTRACK, an integrated research project funded by the European Commission’s 6th research framework pro- gramme. Running from September 2006 to December 2009, INN- OTRACK has developed a multitude of innovative solutions in the areas of track substructure, rails & welds, and switches & crossings. The solutions have been assessed from technical, logistics and life cycle cost point of views.This Concluding Technical Report of INNOTRACK includes an overview of the project. It further details implementable results, and clusters them into ”highlight” areas. In addition, the book acts as a ”key” to the vast amount of information from INNOTRACK: All sections refer to project reports where more information can be found.
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| 11. |
- Stylidis, Kostas, 1978, et al.
(författare)
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Perceived quality framework in product generation engineering: an automotive industry example
- 2019
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Ingår i: Design Science. - : Cambridge University Press (CUP). - 2053-4701 .- 2053-4701. ; 5
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Tidskriftsartikel (refereegranskat)abstract
- Perceived quality refers to customers’ cognitive and emotional responses to a particular design, often also associated with craftsmanship and customer satisfaction. Previous research defined a taxonomy of perceived quality and provided understanding about how engineering design decisions impact customer satisfaction. Furthermore, development of new products is frequently based on carrying over attributes of existing products, either from the same producer or from competitors. Previous research offered a new product development methodology combining variations of subsystems to carry over from existing products. This brief presents how these two lines of research combined to design the central console of the Porsche Panamera automobile and discusses the opportunities and challenges posed in the practical implementation of this research.
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| 12. |
- Stylidis, Kostas, 1978, et al.
(författare)
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Perceived quality of products: a framework and attributes ranking method
- 2020
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Ingår i: Journal of Engineering Design. - : Informa UK Limited. - 1466-1837 .- 0954-4828. ; 31:1, s. 37-67
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Tidskriftsartikel (refereegranskat)abstract
- Perceived quality is one of the most critical aspects of product development that defines the successful design. This paper presents a new approach to perceived quality assessment by examining its elements, decomposed into a structure with the bottom-up sensory approach from the level of basic (‘ground’) attributes, covering almost every aspect of quality perception from the engineering viewpoint. The paper proposes a novel method for perceived quality attributes relative importance ranking, resulting in the balanced perceived quality of the final product within the given conditions. The proposed method helps to reach the equilibrium of the product’s quality equation from the perspective of design effort, time, and costs estimations. The authors introduce the Perceived Quality Framework (PQF), which is the taxonomy system for perceived quality attributes and the core of the attributes importance ranking (PQAIR) method. The research outcomes are based on findings of the qualitative exploratory study, including European and North American premium and luxury automotive manufacturers. An empirical structural validity test was performed to assess the usability and rigour of the proposed method. The results indicate that perceived quality evaluation can be significantly improved during all stages of product development.
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| 13. |
- Stylidis, Konstantinos, 1978, et al.
(författare)
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Towards Overcoming the Boundaries between Manufacturing and Perceived Quality: An Example of Automotive Industry
- 2017
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Ingår i: Procedia CIRP. - : Elsevier BV. - 2212-8271. ; 63, s. 733-738
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Konferensbidrag (refereegranskat)abstract
- Automotive manufacturing enterprises face many challenges today. Remaining as one of the biggest among them is delivering value to the customers through product quality. Moreover, good manufacturing or technical quality does not always result in high perceived quality from a customer perspective. At the same time, perceived quality is a property that has to be incorporated into the product during the whole product lifecycle, from design to production. Throughout the production stage, every manufacturing operation contributes to the building of final product's perceived quality. Thus, there is a need to control manufacturing operations related to this matter. This paper addresses the connection of the perceived quality framework, which defines dimensions of the perceived quality, to a manufacturing model that represents the manufacturing variation and propagation during different assembly operations. The aim of the study is to overcome boundaries between manufacturing and perceived quality. An industrial example, within the automotive premium sector, has been used to draw this connection illustrating the case of welded assemblies.
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| 14. |
- Li, Xiaojian, 1991, et al.
(författare)
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A new method for performance map prediction of automotive turbocharger compressors with both vaneless and vaned diffusers
- 2021
-
Ingår i: Proceedings of the Institution of Mechanical Engineers, Part D: Journal of Automobile Engineering. - : SAGE Publications. - 2041-2991 .- 0954-4070. ; 235:6, s. 1734-1747
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Tidskriftsartikel (refereegranskat)abstract
- A new approach to predict the performance maps of automotive turbocharger compressors is presented. Firstly, a polynomial equation is applied to fit the experimental data of flow coefficient ratios for the centrifugal compressors with both vaneless and vaned diffusers. Based on this equation, the choke and surge flow coefficients under different machine Mach numbers can be quickly predicted. Secondly, a physically based piecewise elliptic equation is used to define compressors’ characteristic curves in terms of efficiency ratio. By introducing the flow coefficient ratio into the efficiency correlation, the empirical coefficients in the piecewise elliptic equation are uniquely calibrated by the experimental data, forming a unified algebraic equation to match the efficiency maps of the compressors with both vaneless and vaned diffusers. Then, a new universal equation, which connects the work coefficient, the impeller outlet flow coefficient and the non-dimensional equivalent impeller outlet width, is derived by using classical aerothermodynamic method. The off-design pressure ratio is predicted based on the equivalent impeller outlet width with less knowledge of the compressor geometry and no empirical coefficients. Finally, three state-of-the-art turbocharger compressors (one with vaneless diffuser, two with vaned diffusers) are chosen to validate the proposed method, and the results show a satisfactory accuracy for the performance map prediction. This method can be used for the preliminary design of turbocharger compressors with both vaneless and vaned diffusers, or to assess the design feasibility and challenges of the given design specifications.
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| 15. |
- Binder, Christian, 1988-, et al.
(författare)
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Phosphor Thermometry for In-Cylinder Surface Temperature Measurements in Diesel Engines
- 2019
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Ingår i: Measurement science and technology. - 0957-0233 .- 1361-6501.
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Tidskriftsartikel (övrigt vetenskapligt/konstnärligt)abstract
- Surface temperature measurements in technically relevant applications can be very hallenging and yet of great importance. Phosphor thermometry is a temperature measurement technique that has previously been employed in technically relevant applications to obtain surface temperature. The technique is based on temperature-dependent changes in a phosphor’s luminescence. To improve the accuracy and precision of temperature measurements with this technique, the present study considers, by way of example, the impact of conditions inside the cylinder of a diesel engine on decay time based phosphor thermometry. After an initial, general assessment of the effect of prevailing measurement conditions, this research investigates errors caused by soot luminosity, extinction, signal trapping and changes of phosphors’ luminescence properties due to exposure to the harsh environment. Furthermore, preferable properties of phosphors which are suitable for in-cylinder temperature measurements are discussed. 16 phosphors are evaluated, including four which – to the authors’ knowledge –have previously not been used in thermometry. Results indicate that errors due to photocathode bleaching, extinction, signal trapping and changes of luminescence properties may cause an erroneous temperature evaluation with temperature errors in the order of serval tens of Kelvin.
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| 16. |
- Johansson, Anders, 1985, et al.
(författare)
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Experimental Investigation of Soot in a Spray-Guided Single Cylinder GDI Engine Operating in a Stratified Mode
- 2013
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Ingår i: SAE Technical Papers. - 400 Commonwealth Drive, Warrendale, PA, United States : SAE International. - 0148-7191 .- 2688-3627. ; 6
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Tidskriftsartikel (refereegranskat)abstract
- Forthcoming reductions in legal limits for emissions of particle matter (PM) from direct injection engines have increased the need for understanding particle distributions in the engines and the factors affecting them. Therefore, in the presented study the influence on PM-emissions of potentially important factors (fuel injection pressure, load, speed and 50% mass fraction burned phasing) on particle mass, number and size distributions were experimentally investigated. The experimental system was a spray-guided, direct injection, single-cylinder research engine operated in stratified charge mode (using gasoline with 10% ethanol as fuel), under five load and speed settings that are appropriate for stratified combustion. The particle distributions obtained from operating the engine in homogeneous combustion and stratified combustion modes were also compared. The particle distributions were measured using a Cambustion DMS500 fast particle analyzer in combination with a Dekati FPS4000 fine particle sampler and a thermodenuder in all tests except the comparison of distributions under stratified and homogeneous combustion conditions. The sampling system was designed to remove as much of the volatile unburned hydrocarbons as possible in order to sample mostly solid particles. Under all of the stratified operating conditions studied, the results indicate that the particle distribution has a characteristic shape with a tail and one large peak. The operating speed significantly affected the size of the largest particles and the quantity of the particles represented by the tail. An almost linear, positive relationship was found between the load and particle number. Increasing the fuel injection pressure reduced particle numbers whereas combustion phasing had no significant observed effects. More particles were generated in stratified combustion mode than in homogeneous mode.
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| 17. |
- Clasén, Kristoffer, 1992, et al.
(författare)
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Investigation of Homogeneous Lean SI Combustion in High Load Operating Conditions
- 2020
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Ingår i: SAE International Journal of Advances & Current Practices in Mobility. - 400 Commonwealth Drive, Warrendale, PA, United States : SAE International. - 2641-9645 .- 2641-9637. ; 2:4, s. 2051-2066
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Tidskriftsartikel (refereegranskat)abstract
- Homogeneous lean combustion (HLC) can be utilized to substantially improve spark ignited (SI) internal combustion engine efficiency. Higher efficiency is vital to enable clean, efficient and affordable propulsion for the next generation light duty vehicles. More research is needed to ensure robustness, fuel efficiency/NOx trade-off and utilization of HLC. Utilization can be improved by expanding the HLC operating window to higher engine torque domains which increases impact on real driving. The authors have earlier assessed boosted HLC operation in a downsized two-litre engine, but it was found that HLC operation could not be achieved above 15 bar NMEP due to instability and knocking combustion. The observation led to the conclusion that there exists a lean load limit. Therefore, further experiments have been conducted in a single cylinder research DISI engine to increase understanding of high load lean operation. HLC is known to suppress end-gas autoignition (knock) by decreasing reactivity and temperatures, but during the experiments knock was observed to be prominent and increasing in severity when engine load was increased despite operating ultra-lean close to lambda 2. Knock is normally mitigated by spark retardation which decreases peak cylinder pressure. However, to maintain stable combustion at lambda = 2 the combustion phasing had to be kept close to TC which resulted in high peak cylinder pressures. Therefore, the combustion event had to be balanced in a window where early combustion promoted knock and late resulted in instability and partial burns. A tumble flap was introduced to increase in-cylinder tumble which reduced knock and improved combustion stability. It could be observed that for most load-points assessed; increased tumble could suppress knock and increase the air-dilution limit which proved beneficial in decreasing the NOx emissions. The highest engine load that could be achieved with highly diluted combustion was 16 bar NMEP.
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| 18. |
- Caprioli, Sara, 1978
(författare)
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Thermal impact on rolling contact fatigue of railway wheels
- 2014
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Rolling contact fatigue (RCF) is a very common and costly damage mechanism for rails and wheels. This thesis investigates the influence of combined thermal and mechanical loading on RCF of railway wheels on the basis of numerical predictions. The established computational framework includes heat flux analyses, (two- and three-dimensional) elastoplastic finite element simulations and subsequent RCF life analyses. The computational framework is employed to quantify the influence of various operational parameters and modelling presumptions such as applied heat and tangential stress characteristics, load application schemes, mesh densities etc. Examples of results include quantifications of how partial slip conditions result in higher plastic strain magnitudes in a thin layer at the wheel tread surface, and differences in material responses between accelerating and braking wheels.The numerical model was extended to incorporate surface initiated cracks. With the extended model it is shown that 1 mm deep cracks have a substantial influence on the state of stress and strain in the bulk material between surface cracks. Further, comparisons between radial (thermal) and inclined (RCF) surface cracks show that the deformation of significantly inclined cracks (30 degrees) is more severe than that of radial cracks. Further, acceleration is found to give larger crack face displacements. However braking tends to induce tensile residual stresses that open the crack mouth, thus allowing fluid penetration that can promote crack growth. Also thermal loading is found to cause a significant crack mouth opening that is decreased by subsequent rolling contact.In a final study numerical RCF predictions are compared to full-scale experimental studies carried out at the Railway Technical Research Institute in Japan. Thermal loading tuned towards measurements by thermocameras and thermocouples are introduced in a truncated loading scheme corresponding to the test configuration. Estimated crack initiation life is found to be in good agreement with test results. The investigation also shows the significant influence of the employed material model. In addition to thermomechanical fatigue analyses, the case of purely thermal fracture has been investigated. This study quantified how the risk of fracture and resulting crack sizes depend on braking conditions and initial surface cracks. The results of this thesis are believed to be of importance in defining and enforcing sustainable operational conditions and maintenance actions. Further, this thesis provides tools to establish root causes and pertinent mitigating actions when thermomechanical wheel cracking nevertheless occurs.
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| 19. |
- Li, Xiaojian, 1991, et al.
(författare)
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A New Method for Impeller Inlet Design of Supercritical CO2 Centrifugal Compressors in Brayton Cycles
- 2020
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Ingår i: Energies. - : MDPI AG. - 1996-1073 .- 1996-1073. ; 13:19
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Tidskriftsartikel (refereegranskat)abstract
- Supercritical Carbon Dioxide (SCO2) is considered as a potential working fluid in next generation power and energy systems. The SCO2 Brayton cycle is advantaged with higher cycle efficiency, smaller compression work, and more compact layout, as compared with traditional cycles. When the inlet total condition of the compressor approaches the critical point of the working fluid, the cycle efficiency is further enhanced. However, the flow acceleration near the impeller inducer causes the fluid to enter two-phase region, which may lead to additional aerodynamic losses and flow instability. In this study, a new impeller inlet design method is proposed to achieve a better balance among the cycle efficiency, compressor compactness, and inducer condensation. This approach couples a concept of the maximum swallowing capacity of real gas and a new principle for condensation design. Firstly, the mass flow function of real gas centrifugal compressors is analytically expressed by non-dimensional parameters. An optimal inlet flow angle is derived to achieve the maximum swallowing capacity under a certain inlet relative Mach number, which leads to the minimum energy loss and a more compact geometry for the compressor. Secondly, a new condensation design principle is developed by proposing a novel concept of the two-zone inlet total condition for SCO2 compressors. In this new principle, the acceptable acceleration margin (AAM) is derived as a criterion to limit the impeller inlet condensation. The present inlet design method is validated in the design and simulation of a low-flow-coefficient compressor stage based on the real gas model. The mechanisms of flow accelerations in the impeller inducer, which form low-pressure regions and further produce condensation, are analyzed and clarified under different operating conditions. It is found that the proposed method is efficient to limit the condensation in the impeller inducer, keep the compactness of the compressor, and maintain a high cycle efficiency.
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| 20. |
- Bayani, Mohsen, 1981
(författare)
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Squeak and Rattle Prediction for Robust Product Development in the automotive industry
- 2021
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Squeak and rattle are nonstationary, irregular, and impulsive sounds that are audible inside the car cabin. For decades, customer complaints about squeak and rattle have been, and still are, among the top quality issues in the automotive industry. These annoying sounds are perceived as quality defect indications and burden warranty costs to the car manufacturers. Today, the quality improvements regarding the persistent type of sounds in the car, as well as the increasing popularity of electric engines, as green and quiet propulsion solutions, stress the necessity for attenuating annoying sounds like squeak and rattle more than in the past. The economical and robust solutions to this problem are to be sought in the pre-design-freeze phases of the product development and by employing design-concept-related practices. To achieve this goal, prediction and evaluation tools and methods are required to deal with the squeak and rattle quality issues upfront in the product development process. The available tools and methods for the prediction of squeak and rattle sounds in the pre-design-freeze phases of a car development process are not yet sufficiently mature. The complexity of the squeak and rattle events, the existing knowledge gap about the mechanisms behind the squeak and rattle sounds, the lack of accurate simulation and post-processing methods, as well as the computational cost of complex simulations are some of the significant hurdles in this immaturity. This research addresses this problem by identifying a framework for the prediction of squeak and rattle sounds based on a cause-and-effect diagram. The main domains and the elements and the sub-contributors to the problem in each domain within this framework are determined through literature studies, field explorations and descriptive studies conducted on the subject. Further, improvement suggestions for the squeak and rattle evaluation and prediction methods are proposed through prescriptive studies. The applications of some of the proposed methods in the automotive industry are demonstrated and examined in industrial problems. The outcome of this study enhances the understanding of some of the parameters engaged in the squeak and rattle generation. Simulation methods are proposed to actively involve the contributing factors studied in this work for squeak and rattle risk evaluation. To enhance the efficiency and accuracy of the risk evaluation process, methods were investigated and proposed for the system excitation efficiency, modelling accuracy and efficiency and quantification of the response in the time and frequency domains. The demonstrated simulation methods besides the improved understanding of the mechanisms behind the phenomenon can facilitate a more accurate and robust prediction of squeak and rattle risk during the pre-design-freeze stages of the car development.
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| 21. |
- Johansson, Anders, 1985, et al.
(författare)
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Experimental Investigation of the Influence of Boost on Combustion and Particulate Emissions in Optical and Metal SGDI-Engines Operated in Stratified Mode
- 2016
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Ingår i: SAE International Journal of Engines. - : SAE International. - 1946-3944 .- 1946-3936. ; 9:2, s. 807-818
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Tidskriftsartikel (refereegranskat)abstract
- Boosting and stratified operation can be used to increase the fuel efficiency of modern gasoline direct-injected (GDI) engines. In modern downsized GDI engines, boosting is standard to achieve a high power output. However, boosted GDI-engines have mostly been operated in homogenous mode and little is known about the effects of operating a boosted GDI-engine in stratified mode.This study employed optical and metal engines to examine how boosting influences combustion and particulate emission formation in a spray-guided GDI (SGDI), single cylinder research engine. The setup of the optical and metal engines was identical except the optical engine allowed optical access through the piston and cylinder liner.The engines were operated in steady state mode at five different engine operating points representing various loads and speeds. The engines were boosted with compressed air and operated at three levels of boost, as well as atmospheric pressure for comparison. The fuel used was market gasoline (95 RON) blended with 10% ethanol. The spark plug and injector were mounted in parallel with the intake valves. The gas motion induced by the engine head was primarily tumble motion with a small amount of swirl.Results on particulate emissions indicated that nucleation mode particulates increased with increasing boost. In contrast, agglomeration mode particulates decreased with increasing boost pressure. The combustion was found to consist of a yellow flame in the center of the combustion chamber and a pre-mixed blue flame in the perimeter. The optical studies indicated that the flame area decreased with increasing boost.
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| 22. |
- Johansson, Anders, 1985, et al.
(författare)
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Measurements of particulate size distribution from a GDI engine using a nafion dryer and a DMS500 without sample dilution
- 2014
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Ingår i: FISITA 2014 World Automotive Congress - Proceedings.
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Konferensbidrag (refereegranskat)abstract
- Several types of engine exhaust contain moisture that must be maintained in gaseous state when sampling particulates to prevent potential destruction of the particles or damage to the measurement apparatus. This is normally achieved by diluting the sample in order to reduce the partial pressure, thus avoiding condensation. When measuring size distributions of particulates emitted from a gasoline engine, a dilution ratio of at least 5:1 is recommended. However, in some operating modes (e.g. lean homogenous modes) or measurement locations (e.g. downstream of a particulate filter) this ratio can be too high for high-resolution measurements due to the low levels of particulates. The presented study investigates the potential for using a nafion dryer to remove water from the exhaust instead of diluting the sample. An electrical mobility measurement device, a Cambustion DMS500 mk II, was operated without diluting the exhaust gases but with a nafion dryer to remove water from the exhaust. These dryers are commonly used for measuring particulates in airborne aerosols, but no information has been found in the open literature on their application in engine research. The sampling system was connected to a four cylinder SGDI-engine operating in modes that generate small amount of particulates. Samples were taken in four operating conditions, downstream of the catalyst. Overall losses in the complete system and components of the system were determined by tests with an artificially generated aerosol. Factors such as particulate losses, system performance and sample manipulation are discussed. Particulate size distributions were successfully recorded in operating regimes in which they are difficult to measure with conventional sampling systems using the required dilution. Particulate losses were found to be small in the nafion dryer but large in the heated hose prior to the nafion dryer.
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| 23. |
- Lundberg, Oskar, 1980-
(författare)
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On the influence of surface roughness on rolling contact forces
- 2016
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Road vehicle tyres, railway wheels and ball bearings all generate rolling contact forces which are transferred within a finite area of contact between the rolling element and the substrate. Either it is visible or not for the human eye, a certain degree of roughness is always present on the contacting surfaces and it influences the generation of both vertical and lateral contactforces. The purpose of this investigation is to enhance the understanding and modelling of the influence from small-scale surface roughness on the generation of rolling contact forces. To this end, a computationally efficient method to include roughness-induced contact nonlinearities in the dynamic modelling of rolling contacts is proposed. The method is implemented in a time domain model for vertical wheel–track interaction to model rolling-induced rail vibrations, showing good agreement with measurements. Furthermore, a test rig is developed and used for the investigation of tyre–road rolling contact forces. Detailed studies are performed on the influence of substrate roughness on the resulting contact forces for a tyre tread block which is rolling at different operating conditions. The choice of substrate as well as the rolling velocity and the slip ratio is observed to have significant influence on the resulting friction coefficient. For high slip ratios, stick–slip oscillations appear, exhibiting frequency content which is largely dependent on the choice of substrate. The outcomes of this study can potentially be used to improve future tyre–road contacts with respect to wear, traction and noise generation.
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| 24. |
- Torstensson, Peter, 1981, et al.
(författare)
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Hybrid model for prediction of impact noise generated at railway crossings
- 2016
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Ingår i: Proceedings of the 12h International Workshop on Railway Noise (IWRN12), Terrigal, Australia, September 12-16 (2016). ; , s. 539 - 545
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Konferensbidrag (refereegranskat)abstract
- A hybrid model for the prediction of impact noise at railway crossings is presented. The hybrid model combines the simulation of vertical wheel‒rail contact force in the time domain and the prediction of sound pressure level using a linear frequency-domain model. The time-domain model uses moving Green’s functions for the vehicle and track models (accounting for wheel flexibility and a discretely supported rail with space-variant beam properties) and a non-Hertzian wheel‒rail contact model. The time-domain and frequency-domain models are coupled based on the concept of an equivalent roughness spectrum. The model is demonstrated by investigating the influence of axle load, vehicle speed and wheel profile on generated impact noise levels. A negligible influence on impact noise is observed for axle loads in the interval 15 – 25 tonnes. On the other hand, increasing vehicle speed from 80 km/h to 150 km/h, or comparing a nominal S1002 wheel profile with a severely hollow worn profile, result in substantially higher levels of impact noise; for the given wheel and track conditions the differences are in the order of 10 dB(A).
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| 25. |
- Winroth, Julia, 1981, et al.
(författare)
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Contact stiffness considerations when simulating tyre/road noise
- 2017
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Ingår i: Journal of Sound and Vibration. - : Elsevier BV. - 1095-8568 .- 0022-460X. ; 409, s. 274-286
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Tidskriftsartikel (refereegranskat)abstract
- Tyre/road simulation tools that can capture tyre vibrations, rolling resistance and noise generation are useful for understanding the complex processes that are involved and thereby promoting further development and optimisation. The most detailed tyre/road contact models use a spatial discretisation of the contact and assume an interfacial stiffness to account for the small-scale roughness within the elements. This interfacial stiffness has been found to have a significant impact on the simulated noise emissions but no thorough investigations of this sensitivity have been conducted. Three mechanisms are thought to be involved: The horn effect, the modal composition of the vibrational field of the tyre and the contact forces exciting the tyre vibrations. This study used a numerical tyre/road noise simulation tool based on physical relations to investigate these aspects. The model includes a detailed time-domain contact model with linear or non-linear contact springs that accounts for the effect of local tread deformation on smaller length scales. Results confirm that an increase in contact spring stiffness causes a significant increase of the simulated tyre/road noise. This is primarily caused by a corresponding increase in the contact forces, resulting in larger vibrational amplitudes. The horn effect and the modal composition are relatively unaffected and have minor effects on the radiated noise. A more detailed non-linear contact spring formulation with lower stiffness at small indentations results in a reduced high-frequency content in the contact forces and the simulated noise.
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