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1.
  • Alfredsson, Bo, et al. (författare)
  • An Elastic-Plastic Model for Single Shot-Peening Impacts
  • 2013
  • Ingår i: Tribology letters. - : Springer Science and Business Media LLC. - 1023-8883 .- 1573-2711. ; 52:2, s. 231-251
  • Tidskriftsartikel (refereegranskat)abstract
    • A model was developed for impacts of elastic perfectly plastic spherical particles with impact velocities up to 250 m/s. The model is based on the two master curves, for normalized pressure and projected contact area c (2), which both are functions of the representative strain I > at maximum impact. The model and its parameters were fitted to finite element results for elastic perfectly plastic and strain rate-independent materials. It was applied to a wide range of materials with different ratio between yield stress and elastic properties, different ball sizes and impact velocities. The impact model predicted the results from finite element method for contact radius, maximum impact depth in both target and ball as well as remaining impact depth in target and ball. The remaining impact depth was determined from elastic spring back with Hertzian and quadratic pressure at maximum impact. The rebound velocity was also estimated by following the load-deformation path during spring back. If the strain rate-compensated yield stress was used for the master curve parameters, then the model predicted the impact results also for the investigated strain rate-dependent materials.
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2.
  • AlMotasem, Ahmed Tamer, et al. (författare)
  • Atomistic insights on the wear/friction behavior of nanocrystalline ferrite during nanoscratching as revealed by molecular dynamics
  • 2017
  • Ingår i: Tribology letters. - New York : Springer. - 1023-8883 .- 1573-2711. ; 65:3, s. 101-
  • Tidskriftsartikel (refereegranskat)abstract
    • Using embedded atom method potential, extensive large-scale molecular dynamics (MD) simulations of nanoindentation/nanoscratching of nanocrystalline (nc) iron have been carried out to explore grain size dependence of wear response. MD results show no clear dependence of the frictional and normal forces on the grain size, and the single-crystal (sc) iron has higher frictional and normal force compared to nc-samples. For all samples, the dislocation- mediated mechanism is the primary cause of plastic deformation in both nanoindentation/nanoscratch. However, secondary cooperative mechanisms are varied significantly according to grain size. Pileup formation was observed in the front of and sideways of the tool, and they exhibit strong dependence on grain orientation rather than grain size. Tip size has significant impact on nanoscratch characteristics; both frictional and normal forces monotonically increase as tip radii increase, while the friction coefficient value drops by about 38%. Additionally, the increase in scratch depth leads to an increase in frictional and normal forces as well as friction coefficient. To elucidate the relevance of indentation/scratch results with mechanical properties, uniaxial tensile test was performed for nc-samples, and the result indicates the existence of both the regular and inverse Hall-Petch relations at critical grain size of 110.9 angstrom. The present results suggest that indentation/scratch hardness has no apparent correlation with the mechanical properties of the substrate, whereas the plastic deformation has.
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3.
  • Alvarez-Asencio, Rubén, et al. (författare)
  • Tribological Properties Mapping : Local Variation in Friction Coefficient and Adhesion
  • 2013
  • Ingår i: Tribology letters. - : Springer Science and Business Media LLC. - 1023-8883 .- 1573-2711. ; 50:3, s. 387-395
  • Tidskriftsartikel (refereegranskat)abstract
    • Tribological properties mapping is a new technique that extracts friction coefficient and adhesion maps obtained from lateral atomic force microscope (LAFM) images. By imaging the surface systematically as a function of load, a series of images can be tiled, and pixelwise fitted to a modified Amontons' Law to obtain friction coefficient and adhesion maps. This removes the ambiguity of friction contrast in LAFM imaging which can be a function of the load used for imaging. In ambient laboratory, air and tetradecane, a sample of Vancron(A (R))40, commercial powder metallurgical tool alloy containing nitrogen, have been scanned using a standard silicon cantilever in order to obtain tribological data. The tribological properties mapping provides unique information regarding the heterogeneous alloy microstructure as well as shedding light on the tribological behavior of the alloy.
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4.
  • Bair, Scott, et al. (författare)
  • Comment on “History, Origins and Prediction of Elastohydrodynamic Friction” by Spikes and Jie
  • 2015
  • Ingår i: Tribology letters. - : Springer Science and Business Media LLC. - 1023-8883 .- 1573-2711. ; 58:1
  • Tidskriftsartikel (refereegranskat)abstract
    • Progress in the classical field of EHL has for decades been paralyzed by the assumption that shear thinning should be indistinguishable from the shear dependence of the viscosity of a liquid heated by viscous dissipation and that the parameters of this simple shear dependence can be obtained from the shape of a friction curve. In the last few years, by abandoning this assumption and employing real viscosity measured with viscometers, there has been revolutionary progress in predicting film thickness and friction. Now, Spikes and Jie conclude that the previous assumption has as much merit as the use of viscosity measured in viscometers. This suggestion may be popular among those who wish to ignore viscometer measurements in favor of extracting properties from friction curves. However, within the subject article, there are numerous misstatements of fact and misrepresentations by omission, and the recent progress using real viscosity is not acknowledged. The debate has degenerated into a friction curve fitting competition which is not helpful. The great progress of the last few years would not have been possible using the concepts and methods espoused in this article
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5.
  • Bennett, A. I., et al. (författare)
  • Contact Measurements of Randomly Rough Surfaces
  • 2017
  • Ingår i: Tribology letters. - : Springer Science and Business Media, LLC. - 1023-8883 .- 1573-2711. ; 65:4
  • Tidskriftsartikel (refereegranskat)abstract
    • This manuscript presents an experimental effort to directly measure contact areas and the details behind these scaled experiments on a randomly rough model surface used in the “Contact Mechanics Challenge” (2017). For these experiments, the randomly rough surface model was scaled up by a factor of 1000× to give a 100 mm square sample that was 3D printed from opaque polymethylmethacrylate (PMMA). This sample was loaded against various optically smooth and transparent samples of PDMS that were approximately 15 mm thick and had a range in elastic modulus from 14 kPa to 2.1 MPa. During loading, a digital camera recorded contact locations by imaging the scattering of light that occurs off of the PMMA rough surface when it was in contact with the PDMS substrate. This method of illuminating contact areas is called frustrated total internal reflection and is performed by creating a condition of total internal reflection within the unperturbed PDMS samples. Contact or deformation of the surface results in light being diffusely transmitted from the PDMS and detected by the camera. For these experiments, a range of reduced pressure (nominal pressure/elastic modulus) from below 0.001 to over 1.0 was examined, and the resulting relative contact area (real area of contact/apparent area of contact) was found to increase from below 0.1% to over 60% at the highest pressures. The experimental uncertainties associated with experiments are discussed, and the results are compared to the numerical results from the simulation solution to the “Contact Mechanics Challenge.” The simulation results and experimental results of the relative contact areas as a function of reduced pressure are in agreement (within experimental uncertainties).
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6.
  • Bennett, A. I., et al. (författare)
  • Deformation Measurements of Randomly Rough Surfaces
  • 2017
  • Ingår i: Tribology letters. - : Springer Science and Business Media, LLC. - 1023-8883 .- 1573-2711. ; 65:4
  • Tidskriftsartikel (refereegranskat)abstract
    • Measurements of surface deformations as part of the “Contact Mechanics Challenge” were collected using digital image correlation (DIC). For these experiments, a scaled version (1000×) of the periodic and random roughness surface provided for the “Contact Mechanics Challenge” was used. A 100 mm × 100 mm scale replica of the surface, approximately 10 mm thick, was 3D-printed using an opaque polymethylmethacrylate and pressed into contact against flat, transparent polydimethylsiloxane (PDMS) sheets with dead weight loads. Four different formulations of PDMS were used, and the resulting elastic moduli ranged from 64 kPa to 2.1 MPa. The DIC technique was used in situ to measure the deformation of the PDMS surface at each load increment from 22.5 to 450 N. Surface deformations in and out of contact were measured across the entire apparent area of contact and overlaid with the measurements of contact area to provide a complete description of the surface profile during loading. A direct comparison between these experiments and the simulations regarding the gap within the contact at a reduced pressure of 0.164 agrees to within ±10% when normalized to the maximum gap. 
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7.
  • Berglund, Johan C, 1978, et al. (författare)
  • A method development for correlation of surface finish appearance of die surfaces and roughness measurement data
  • 2009
  • Ingår i: Tribology letters. - Berlin : Springer Berlin/Heidelberg. - 1023-8883 .- 1573-2711. ; 36:2, s. 157-164
  • Tidskriftsartikel (refereegranskat)abstract
    • In die and mould manufacturing, the method used for quality control of finished surfaces is usually visual and tactile inspection of the finish, which is not easily quantifiable. In the present study, an evaluation of the connection between surface finish appearance and measured surface roughness was carried out using scale-sensitive fractal analysis to find functional correlations and to determine suitable cut-off limits for functional data filtration. A selection of ball-nose end-mills in combination with two different tool steels (hardness 39 and 47 HRC) were used to manufacture surfaces that were inspected and measured. It was found that the method developed in the present study for evaluating functional correlations and designing filters worked well. It was also found that there is a correlation between the surface roughness parameter Sq and the surface finish appearance and that this correlation is stronger in certain wavelengths on the surface.
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8.
  • Bergseth, Ellen, et al. (författare)
  • Effect of Gear Surface and Lubricant Interaction on Mild Wear
  • 2012
  • Ingår i: Tribology letters. - : Springer Science and Business Media LLC. - 1023-8883 .- 1573-2711. ; 48:2, s. 183-200
  • Tidskriftsartikel (refereegranskat)abstract
    • In this study, a twin-disc test machine was used to simulate a rolling/sliding gear contact for three surface finishes, each run with two types of lubricants, thus seeking to develop insight into the tooth flank/lubricant tribological system. The test disc surfaces were case-carburised before the surfaces were produced by: transverse grinding followed by a mechanical abrasive polishing process; transverse grinding only; and transverse grinding followed by preheating as a final finishing step (intended to enhance the build-up of an easily sheared surface boundary layer using a sulphur additive). The twin-disc contact was lubricated with an ester-based environmentally adapted lubricant or a polyalphaolefin-based commercial heavy truck gearbox lubricant. To obtain information about the composition of chemically reacted surface layers, the specimens used were analysed using glow discharge-optical emission spectroscopy. The results indicate that the interactions between different surface finishes and lubricants have different impacts on friction behaviour, wear and the reacted surface boundary layer formed by the lubricant. Running a smooth (polished) surface with the appropriate lubricant drastically reduces the friction. Surface analysis of the ground surfaces gives clear differences in lubricant characteristics. The commercial lubricant does not seem to react chemically with the surface to the same extent as the EAL does. Micropitting was found on all ground discs with both lubricants, though at different rates. The highest amount of wear but less surface damage (i.e. micropits) was found on the preheated surface run with the commercial lubricant.
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9.
  • Bergseth, Ellen, 1979-, et al. (författare)
  • Study of Surface Roughness on Friction in Rolling/Sliding Contacts : Ball-on-Disc Versus Twin-Disc
  • 2020
  • Ingår i: Tribology letters. - : Springer Science and Business Media LLC. - 1023-8883 .- 1573-2711. ; 68:2
  • Tidskriftsartikel (refereegranskat)abstract
    • Although the efficiency of a gear pair is currently high, a better understanding of surface/lubricant contribution on efficiency is critical. Electrified drivelines will, for example, impose higher speed and alternate loading, and it is expected that these new conditions will, to a greater extent, rely on the surface/lubricant characteristics. Phenomena taking place in the gear contact is often measured using ball-on-disc and twin-disc tribometers. In this study, these two test set-ups were compared in order to assess differences in the behaviour of surface/lubricant interactions. Results showed that ball-on-disc and twin-disc set-ups reflect the same friction trends. However, the friction results differed by a factor of roughly two, even though the tribometers were set-up to run at the same contact pressure. The wear mechanisms also differed: micropits occurred on discs used in the twin-disc set-up, whereas normal or no wear was found on the ball-on-disc specimens. The contact conditions for the two test set-ups were also analysed using a numerical model. The comparison of these two machines may aid gear designers in selecting the proper experimental set-up for their purpose.
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10.
  • Björling, Marcus, 1983-, et al. (författare)
  • DLC and Glycerol : Superlubricity in Rolling/Sliding Elastohydrodynamic Lubrication
  • 2019
  • Ingår i: Tribology letters. - : Springer. - 1023-8883 .- 1573-2711. ; 67:1
  • Tidskriftsartikel (refereegranskat)abstract
    • Low friction is one of the most important parameters for the development of machine components and machines with high efficiency. Many of the common machine components of today such as gears, rolling element bearings and cam-followers are defined by their non-conformal contacts leading to high-contact pressures, typically 1–4 GPa. The lubrication of such contacts is usually called elastohydrodynamic lubrication (EHL). Diamond-like carbon (DLC) coatings and glycerol have individually been shown to produce low friction in boundary, mixed and full film lubrication. A few studies have been conducted using both glycerol and DLC-coated surfaces to achieve even lower friction in pure sliding boundary-lubricated contacts. However, the literature is lacking studies of how the combination of glycerol and DLC performs in non-conformal rolling/sliding contacts where many common machine components operate. Such a study is presented in this article where a ball-on-disc test rig is used to investigate the performance of the combination of DLC and glycerol at pressures up to 1.95 GPa at various entrainment speeds and slide-to-roll ratios. The investigation shows that the DLC-glycerol combination provides very low friction values, in some cases, below the superlubricity threshold of 0.01, possibly shown for the first time at such high pressure in a non-conformal rolling/sliding contact. The low friction mechanism in full film lubrication is a combination of the low pressure-viscosity and high temperature-viscosity sensitivity of glycerol in combination with thermal insulation of the DLC coating and is presented as thermally assisted liquid superlubricity.
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11.
  • Björling, Marcus, et al. (författare)
  • Friction reduction in elastohydrodynamic contacts by thin-layer thermal insulation
  • 2014
  • Ingår i: Tribology letters. - : Springer Science and Business Media LLC. - 1023-8883 .- 1573-2711. ; 53:2, s. 477-486
  • Tidskriftsartikel (refereegranskat)abstract
    • Reducing friction is of utmost importance to improve efficiency and lifetime of many products used in our daily lives. Thin hard coatings like diamond-like carbon (DLC) have been shown to reduce friction in full-film-lubricated contacts. In this work, it is shown that contrarily to common belief, the friction reduction stems mainly from a thermal phenomenon and not only a chemical/surface interaction one. It is shown that a few micrometer-thin DLC coating can significantly influence the thermal behavior in a lubricated mechanical system. The presented simulations, validated by experiments, show that applying a thin DLC coating to metal surfaces creates an insulating effect that due to the increased liquid lubricant film temperature at the center of the contact, locally reduces lubricant viscosity and thus friction. The results of the investigation show that the addition of thin insulating layers could lead to substantial performance increases in many applications. On a component level, the contact friction coefficient in some common machine components like gears, rolling element bearings, and cam followers can potentially be reduced by more than 40 %. This will most likely open up the way to new families of coatings with a focus on thermal properties that may be both cheaper and more suitable in certain applications than DLC coatings
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12.
  • Björling, Marcus, et al. (författare)
  • The effect of DLC coating thickness on elstohydrodynamic friction
  • 2014
  • Ingår i: Tribology letters. - : Springer Science and Business Media LLC. - 1023-8883 .- 1573-2711. ; 55:2, s. 353-362
  • Tidskriftsartikel (refereegranskat)abstract
    • The application of surface coatings has been shown to reduce friction in elastohydrodynamic lubrication (EHL), not only in the mixed and boundary regime when asperity interactions occur, but also in the full film regime. Several studies suggest that the full film friction reduction is due to a violation of the no-slip boundary condition and thus slip is taking place between the solid and the liquid. Another hypothesis proposes that the full film friction reduction is due to the low thermal conductivity of diamond-like carbon (DLC) coatings. In this work, two DLC coatings with the same composition, but different thicknesses, are investigated with uncoated steel specimens as a reference, all with the same surface roughness. Friction tests in a ball-on-disk machine show that both coatings reduce friction compared to the uncoated reference case in full film EHL. The thicker coating is significantly more effective at reducing friction than the thinner one at a maximum friction reduction of 41 % compared to 29 % for the thinner coating. Moreover, contact angle measurements, surface energy measurements, and spreading parameter calculations show no statistically significant differences between the two coatings, suggesting that the friction reduction capabilities of coatings in full film EHL cannot be described by solid-liquid interactions alone. The difference in friction reduction between the specimens in this work is mainly attributed to different thermal properties.
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13.
  • Björling, Marcus, et al. (författare)
  • The influence of DLC coating on EHL friction coefficient
  • 2012
  • Ingår i: Tribology letters. - : Springer Science and Business Media LLC. - 1023-8883 .- 1573-2711. ; 47:2, s. 285-294
  • Tidskriftsartikel (refereegranskat)abstract
    • High hardness, high elastic modulus, low friction characteristics, high wear and corrosion resistance, chemical inertness, and thermal stability are factors that make diamond-like carbon (DLC) coatings the subject of many studies. For the same reasons they also seem suitable for use in, amongst others, machine components and cutting tools. While most studies in the literature focus on the influence of coatings on wear and friction in boundary lubrication and pure sliding contacts, few studies can be found concerning rolling and sliding elastohydrodynamic lubrication (EHL) friction, especially in the mixed and full film regime. In this article tests are carried out in a Wedeven Associates Machine tribotester where an uncoated ball and disc pair is compared to the case of coated ball against uncoated disc, coated disc against uncoated ball, and coated disc against coated ball. The tests are conducted at two different temperatures and over a broad range of slide-to-roll ratios and entrainment speeds. The results are presented as friction maps as introduced in previous work (Björling et al. in J Eng Tribol 225(7):671, 2011). Furthermore a numerical simulation model is developed to investigate if there is a possibility that the hard, thin DLC coating is affecting the friction coefficient in an EHL contact due to thermal effects caused by the different thermal properties of the coating compared to the substrate. The experimental results show a reduction in friction coefficient in the full film regime when DLC-coated surfaces are used. The biggest reduction is found when both surfaces are coated, followed by the case when either ball or disc is coated. The thermal simulation model shows a substantial increase of the lubricant film temperature compared to uncoated surfaces when both surfaces are coated with DLC. The reduction in friction coefficient when coating either only the ball or the disc are almost the same, lower than when coating both the surfaces but still higher than the uncoated case. The findings above indicate that it is reasonable to conclude that thermal effects are a likely cause for the decrease in coefficient of friction when operating under full film conditions, and in the mixed lubrication regime when DLC-coated surfaces are used
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14.
  • Broitman, Esteban (författare)
  • Indentation Hardness Measurements at Macro-, Micro-, and Nanoscale: A Critical Overview
  • 2017
  • Ingår i: Tribology letters. - : SPRINGER/PLENUM PUBLISHERS. - 1023-8883 .- 1573-2711. ; 65:1
  • Forskningsöversikt (refereegranskat)abstract
    • The Brinell, Vickers, Meyer, Rockwell, Shore, IHRD, Knoop, Buchholz, and nanoindentation methods used to measure the indentation hardness of materials at different scales are compared, and main issues and misconceptions in the understanding of these methods are comprehensively reviewed and discussed. Basic equations and parameters employed to calculate hardness are clearly explained, and the different international standards for each method are summarized. The limits for each scale are explored, and the different forms to calculate hardness in each method are compared and established. The influence of elasticity and plasticity of the material in each measurement method is reviewed, and the impact of the surface deformation around the indenter on hardness values is examined. The difficulties for practical conversions of hardness values measured by different methods are explained. Finally, main issues in the hardness interpretation at different scales are carefully discussed, like the influence of grain size in polycrystalline materials, indentation size effects at micro-and nanoscale, and the effect of the substrate when calculating thin films hardness. The paper improves the understanding of what hardness means and what hardness measurements imply at different scales.
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15.
  • Cha, Yingying, et al. (författare)
  • Airborne Wear Particles Generated from Conductor Rail and Collector Shoe Contact : Influence of Sliding Velocity and Particle Size
  • 2016
  • Ingår i: Tribology letters. - : Springer-Verlag New York. - 1023-8883 .- 1573-2711. ; 64:3
  • Tidskriftsartikel (refereegranskat)abstract
    • The mechanical wear of train components is one of the main sources of airborne particles in subway air. A certain contribution is suspected to derive from third-rail systems due to the sliding of two metallic surfaces between conductor rail and collector shoe during operation. In this study, a pin-on-disc apparatus was used to simulate the friction between such two sliding partners (shoe-to-rail). Airborne particles generated from the sliding contact were measured by particle counters (a fast mobility particle sizer spectrometer and an optical particle sizer) and were collected by an electrical low-pressure impactor for physical and chemical analysis. Interface temperature for each test was measured by a thermocouple. The influence of sliding velocity and temperature on particulate number concentration, size distribution, and chemical composition was investigated. Atomic absorption spectroscopy, cyclic voltammetry, and energy-dispersive spectroscopy measurements were carried out to determine the chemical compositions. Results show that increasing sliding velocity results in a higher temperature at the frictional interface and a higher concentration of ultrafine particles. The ratio of manganese to iron surface oxides increased strongly with smaller particle size. A copper compound was observed in some particle samples, probably gerhardite (Cu2NO3(OH)(3)) formed due to high temperature.
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16.
  • Choudhry, Jamal, et al. (författare)
  • A Multi-scale Contact Temperature Model for Dry Sliding Rough Surfaces
  • 2021
  • Ingår i: Tribology letters. - : Springer. - 1023-8883 .- 1573-2711. ; 69:4
  • Tidskriftsartikel (refereegranskat)abstract
    • A multi-scale flash temperature model has been developed and validated against existing work. The core strength of the proposed model is that it can be adapted to predict flash contact temperatures occurring in various types of sliding systems. In this paper, it is used to investigate how different surface roughness parameters affect the flash temperatures. The results show that for decreasing Hurst exponents as well as increasing values of the high-frequency cut-off, the maximum flash temperature increases. It was also shown that the effect of surface roughness does not influence the average interface temperature. The model predictions were validated against data from an experiment conducted in a pin-on-disc machine. This also showed the importance of including a wear model when simulating flash temperature development in a sliding system.
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17.
  • Deng, Liang, 1986-, et al. (författare)
  • Development of a Tribological Test Programme Based on Press Hardening Simulations
  • 2017
  • Ingår i: Tribology letters. - : Springer. - 1023-8883 .- 1573-2711. ; 65:2
  • Tidskriftsartikel (refereegranskat)abstract
    • Press hardening is widely utilized to form ultra-high-strength steels characterized by a high strength-to-weight ratio for automotive components. Press hardening processes include heating boron–manganese steels to austenite phase, forming the steels at a high temperature, and cooling the formed blanks until the martensite phase is reached . However, press hardening processes lead to severe contact conditions between the blank and the tools including contact pressure, relative sliding, and high temperatures, which result in tool wear and increased maintenance cost. The contact conditions that occur in the stamping tool are difficult to study on site. Additionally, simplified tests, such as pin on disc and ball on disc, are insufficient to reproduce press hardening conditions in laboratory environments . The aim of this study includes developing a tribological test with press hardening conditions in which tool steel pins continuously slide on fresh and hot boron–manganese steel strips. The test programme mimics press hardening conditions with respect to sliding distance, sliding velocity, contact pressure, and surface temperature that were studied based on finite element (FE) simulations of a press hardening experiment. Furthermore, a FE simulation of the tribological test is established and it provides contact temperature in the pin tip with a high accuracy. A tribological test is used to study friction and mass loss with variational pressures and velocities that represented typically variational contact conditions in the press hardening. The tribological test is also used to obtain correlations between the tribological behaviours and process parameters in press hardening including pressure and sliding velocity.
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18.
  • Deng, Liang, 1986-, et al. (författare)
  • Experimental Evaluation of Galling Under Press Hardening Conditions
  • 2018
  • Ingår i: Tribology letters. - : Springer. - 1023-8883 .- 1573-2711. ; 66:3
  • Tidskriftsartikel (refereegranskat)abstract
    • Severe adhesion, also referred to as galling, is a critical problem in press hardening, especially in stamping tools used for hot forming of Al–Si-coated ultra-high strength steel. Galling is known to develop rapidly on the tool surface and it negatively affects the quality of the formed products. Earlier research on this topic has focused on the galling initiation. However, studies on the galling development during extended sliding and the corresponding quantitative measurement still lack depth. In the present study, a tribological test is established to study the galling development under press hardening conditions. The tribological test set-up aims to simulate extended sliding between the Al–Si-coated boron steels and the tool die material. The contact conditions in the interface are studied by a numerical model of the tribological test. The friction coefficients and material transfer are discussed taking into account the variation of the different test conditions. Using the results from the tribological tests, the galling simulation is performed in the numerical model. A geometry-updated sample based on the galling (transferred material build-up) height is simulated and the consequent pressure fluctuation is obtained in the numerical model. This contributes to the explanation of the severe transferred material accumulation during the test.
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19.
  • Duda, Laurent, et al. (författare)
  • Chemical modification in wear tracks of chemical vapor deposited diamond surfaces studied with X-ray absorption spectroscopy
  • 2008
  • Ingår i: Tribology letters. - : Springer Science and Business Media LLC. - 1023-8883 .- 1573-2711. ; 32:1, s. 31-34
  • Tidskriftsartikel (refereegranskat)abstract
    • We present high-quality X-ray absorption near edge structure spectra of chemical vapor-deposited diamond at the C K-edge recorded with high spatial resolution. We compare unworn surfaces with surfaces worn in Ar-atmosphere, in air, and in water, respectively. Strikingly, the degree of chemical modification in the wear tracks is strongest for wear in an inert Ar-atmosphere which we attribute to the massive creation of unsaturated bonds in the surface vicinity due to high friction forces. We discuss the nature of chemical modification, in particular, whether and to what degree graphitization, amorphization, and ex situ reactions take place.
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20.
  • Eklund, Per, et al. (författare)
  • Comment on "Pulsed laser deposition and properties of M(n+1)AX(x) phase formulated Ti3SiC2 thin films''
  • 2004
  • Ingår i: Tribology letters. - : Springer Science and Business Media LLC. - 1023-8883 .- 1573-2711. ; 17:4, s. 977-978
  • Tidskriftsartikel (övrigt vetenskapligt/konstnärligt)abstract
    • A recent paper by Hu et al. claimed synthesis of the MAX-phase Ti3SiC2 at 100 - 300 degreesC using pulsed laser deposition. In this comment, we find that the evidence presented by Hu et al. is insufficient to show Ti3SiC2 formation. In fact, there is a simpler interpretation of their results from X-ray diffraction and transmission electron microscopy, namely that the material produced is a cubic TiC-based compound.
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21.
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23.
  • Gåård, Anders, 1977-, et al. (författare)
  • Influence of Tool Material and Surface Roughness on Galling Resistance in Sliding Against Austenitic Stainless Steel
  • 2012
  • Ingår i: Tribology letters. - : Springer. - 1023-8883 .- 1573-2711. ; 46:2, s. 179-185
  • Tidskriftsartikel (refereegranskat)abstract
    • Transfer and accumulation of adhered sheet material, generally referred to as galling, is a major cause for tool failure in sheet metal forming. In the present work, the galling resistance of three different tool materials was evaluated in lubricated sliding against austenitic stainless steel using a SOFS tribometer. All tool materials were prepared to four different surface roughnesses, ranging from a polished surface with R (a) = 0.05 mu m to a ground surface with R (a) = 0.3 mu m. The overall best performance was obtained for polished nitrogen alloyed powder metallurgy (PM) tool steel, where galling was detected only at the highest load evaluated, 700 N. However, for both the D2 type tool steel and nodular iron, best performance was observed for the surface possessing a surface roughness of 0.1 mu m. The improved galling resistance for the rougher surfaces was related to filling of grinding scratches with sheet material during the initial stage of sliding, prolonging the development of protruding sheet material on the tools surface. Similar trend was not observed for the PM steel, which was related to width of the scratches originating from the surface preparation, in relation to tool microstructure.
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24.
  • Gåård, Anders, 1977-, et al. (författare)
  • Wear mechanisms in galling : cold work tool materials sliding against high-strength carbon steel sheets
  • 2009
  • Ingår i: Tribology letters. - : Springer. - 1023-8883 .- 1573-2711. ; 33:1, s. 45-53
  • Tidskriftsartikel (övrigt vetenskapligt/konstnärligt)abstract
    • Transfer and accumulation of adhered sheet material, generally referred to as galling, is the major cause for tool failure in sheet metal forming. In this study, the galling resistances of several tool steels were evaluated against dual-phase high-strength carbon steel using a SOFS tribometer, in which disc-shaped tools were slid against a real sheet surface in dry sliding test conditions. Three different frictional regimes were identified and characterized during sliding, and any transition in friction corresponded to a transition in wear mechanisms of the sheets. The performance of the tools depended on load, material and the particular frictional regime. Best overall performance was obtained by nitrogen-alloyed powder metallurgy tool steel.
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25.
  • Hansen, Jonny, et al. (författare)
  • A New Film Parameter for Rough Surface EHL Contacts with Anisotropic and Isotropic Structures
  • 2021
  • Ingår i: Tribology letters. - : Springer Nature. - 1023-8883 .- 1573-2711. ; 69:2
  • Tidskriftsartikel (refereegranskat)abstract
    • Numerous tribological contacts worldwide rely on adequate lubrication quality for proper functionality. Despite this, there is no existing approach to accurately predict the state of lubrication. The default model since introduced in the 1960s—the Λ-ratio, defined as the oil film thickness over the surface roughness height—is unpredictable and may yield erroneous results. Here, we put forward a framework for a new updated film parameter, Λ∗, which accounts for the elasto-hydrodynamic lubrication (EHL) effects induced by surface irregularities on the microscopic scale (micro-EHL). This new film parameter was validated in ball-on-disc tribological tests with engineering surfaces comprising isotropic and anisotropic structures. As expected, the new model was found to accurately predict the experimentally measured true mixed and full-film EHL regimes. The ability to accurately predict the mode of lubrication represents a major advance in designing tribological interfaces for optimal efficiency and durability.
  •  
26.
  • Harris, Kathryn L, et al. (författare)
  • A Sticky Situation or Rough Going? : Influencing Haptic Perception of Wood Coatings Through Frictional and Topographical Design
  • 2021
  • Ingår i: Tribology letters. - : Springer. - 1023-8883 .- 1573-2711. ; 69:3
  • Tidskriftsartikel (refereegranskat)abstract
    • Improving the tactile aesthetics of products that can be described as touch intensive is an increasing priority within many sectors, including the furniture industry. Understanding which physical characteristics contribute to the haptic experience of a surface, and how, is therefore highly topical. It has earlier been shown that both friction and topography affect tactile perception. Thus, two series of stimuli have been produced using standard coating techniques, with systematic variation in (physical) friction and roughness properties. This was achieved through appropriate selection of matting agents and resins. The stimuli sets were then evaluated perceptually to determine the extent to which discrimination between pairs of surfaces followed the systematic materials variation. In addition to investigating the role of the physical properties in discrimination of the surfaces, their influence on perceived pleasantness and naturalness was also studied. The results indicate that changes in tactile perception can be understood in terms of friction and roughness, and that varying the matting agents (topography) and resins (material properties) in the coatings provide the controlling factors for furniture applications. Perceived pleasantness is associated with low friction and smoother topography, whilst perceived naturalness is found to be described by an interaction between tactile friction and the average maximum peak height of the surface features. Graphic Abstract: [Figure not available: see fulltext.] © 2021, The Author(s).
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27.
  • Harris, Kathryn L, et al. (författare)
  • Janus Blocks : A Binary System Wear Instability
  • 2016
  • Ingår i: Tribology letters. - : Springer New York LLC. - 1023-8883 .- 1573-2711. ; 63:1
  • Tidskriftsartikel (refereegranskat)abstract
    • In this manuscript, a simple binary model is devised that describes the wear behavior of two blocks coupled under a constant, dynamically partitioned normal load. In this simple system, the frictional force is reacted by two independent springs and the blocks are allowed to move and wear independently based on system dynamics and kinematics. The only coupling between the blocks occurs through the partitioning of the applied normal load, which uses a pair of springs in parallel to model elasticity. This system is found to preferentially wear one of the blocks until two disparately unique conditions of steady wear are reached in the system: (1) a condition in which the partitioning of the load between the blocks yields equal wear and thus steady partitioning of the load and (2) a condition in which the pair of blocks go to zero wear by having one block not sliding but carrying all of the load and the other block completely slipping but carrying none of the load. These “Janus blocks,” the simplest of binary spring–block systems, begin life in a nominally identical state and then their behavior bifurcates, producing runaway or irregular wear. The onset of this instability can initiate from any differences in load partitioning, spring constants, friction coefficient, or wear rates (no matter how small). 
  •  
28.
  • Harris, Kathryn L, et al. (författare)
  • Wear Debris Mobility, Aligned Surface Roughness, and the Low Wear Behavior of Filled Polytetrafluoroethylene
  • 2015
  • Ingår i: Tribology letters. - : Springer New York LLC. - 1023-8883 .- 1573-2711. ; 60:1
  • Tidskriftsartikel (refereegranskat)abstract
    • PTFE/α-alumina composites are well known to exhibit very low wear rates compared to unfilled PTFE and various other PTFE-matrix composites. The improved wear life of these composites is attributed in part to the formation of a uniform protective transfer film on the metal countersurface. It is postulated that the retention of transferred material and the recirculation of third bodies between the transfer film and running surface of the polymer composite are necessary for the maintenance of low wear within this tribological system. The accumulation of these third bodies was observed in reciprocating sliding tests on countersamples prescribed with aligned roughness. Wear performance of the polymer composite was tested as a function of the between the sliding direction and the aligned roughness of the countersample, ranging from parallel to perpendicular to the sliding direction. The wear rate of roughness oriented with the sliding direction was 300 times higher than roughness perpendicular to the sliding direction, revealing the importance of surface morphology and third body retention.
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29.
  • Heinrichs, Jannica, et al. (författare)
  • Initiation of Galling in Metal Forming : Differences Between Aluminium and Austenitic Stainless Steel Studied In Situ in the SEM
  • 2013
  • Ingår i: Tribology letters. - : Springer Science and Business Media LLC. - 1023-8883 .- 1573-2711. ; 50:3, s. 431-438
  • Tidskriftsartikel (refereegranskat)abstract
    • High friction and transfer of work material to tool surfaces constitute important industrial problems in forming of many metals and alloys. However, it is very hard to gain a deeper understanding of these phenomena by studying real forming operations. In this paper, we have tried to gain fundamental understanding by avoiding as much as possible of the complexity of real forming. This has been realised by studying the friction and material transfer between well-defined tool material surfaces; uncoated and DLC-coated tool steel, and a needle shaped austenitic stainless steel tip, in situ in the SEM. The tool materials were tested in two conditions; well polished and well polished with local intentional scratches. It was found that work material was immediately transferred to the tool steel surface. When passing an intentional scratch, the local transfer was on a much larger scale, and the friction was higher, but the effect was mostly local. For the polished DLC-coated surface, almost no work material was transferred and the friction was low. An intentional scratch in the polished DLC surface barely influenced the galling behaviour. The present results are discussed in the light of previously published results from an analogous study with aluminium as work material.
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30.
  • Heinrichs, Jannica, et al. (författare)
  • Mechanisms of transfer of aluminium to PVD-coated forming tools
  • 2012
  • Ingår i: Tribology letters. - : Springer Science and Business Media LLC. - 1023-8883 .- 1573-2711. ; 46:3, s. 299-312
  • Tidskriftsartikel (refereegranskat)abstract
    • Cold forging is a group of methods effectively used in a number of industrial applications to form aluminium. Tool life and complexity of the possible shapes are mainly restricted by galling; the uneven tool surfaces caused by lumps of transferred material lead to surface damage on successive parts formed and/or problems in successive forming operations, and high stresses occurring when forming complex shapes. Earlier investigations have shown that improved surface roughness of an uncoated steel tool decreases the amount of adhered aluminium on the tool, but does not decrease the friction in the long run. Testing has also shown that when using conventional forming tools it is very important to have sufficient lubrication to avoid galling. Addition of an optimized low-friction PVD-coating decreases the galling tendency and increases the tolerance to insufficient lubrication and lubricant film breakthrough, as long as the coating surface is smooth, whilst other similar coatings have little or no effect. The present article further investigates the mechanism behind the transfer of aluminium to the coatings. All coatings were found to be intact after testing, and so the differences were concluded to lie in the chemical properties of the coating and, if these are favourable, then in surface roughness on the micro scale.
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31.
  • Higashitani, Yuko, et al. (författare)
  • An Inlet Computation Zone Optimization for EHL Line Contacts
  • 2022
  • Ingår i: Tribology letters. - : Springer. - 1023-8883 .- 1573-2711. ; 70:3
  • Tidskriftsartikel (refereegranskat)abstract
    • Most EHL numerical calculation methods considering both starved and flooded conditions, employ a fixed multiple of the Hertzian radius for the normalization of the computational domain. These methods are often used to investigate the influence of the lubricant supply on friction etc., but the solutions obtained might be numerically starved. The present numerical calculation method utilizes an optimized normalization of the computational domain to ensure that the solutions obtained are not numerically starved. With this normalization method, the computational domain can be appropriately meshed, regardless of the variability in the inlet length due to changes in the operating conditions. This method can, therefore, be used to obtain accurate EHL film thickness and pressure data over a wide range of operating conditions.
  •  
32.
  • Hindér, Gustav, et al. (författare)
  • On Ski–Snow Contact Mechanics During the Double Poling Cycle in Cross-Country Skiing
  • 2024
  • Ingår i: Tribology letters. - : Springer. - 1023-8883 .- 1573-2711. ; 72:2
  • Tidskriftsartikel (refereegranskat)abstract
    • Of the medals awarded during the Winter Olympics Games, most are awarded for sports involving cross-country (XC) skiing. The Double Poling (DP) technique, which is one of the sub-techniques used most frequently in XC skiing, has not yet been studied using simulations of the ski–snow contact mechanics. This work introduces a novel method for analysing how changes in the distribution of pressure on the sole of the foot (Plantar Pressure Distribution or PPD) during the DP motion affect the contact between the ski and the snow. The PPD recorded as the athlete performed DP, along with an Artificial Neural Network trained to predict the geometry of the ski (ski-camber profile), were used as input data for a solver based on the boundary element method, which models the interaction between the ski and the snow. This solver provides insights into how the area of contact and the distribution of pressure on the ski-snow interface change over time. The results reveal that variations in PPD, the type of ski, and the stiffness of the snow all have a significant impact on the contact between the ski and the snow. This information can be used to improve the Double Poling technique and make better choices of skis for specific snow conditions, ultimately leading to improved performance.
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33.
  • Huang, De, et al. (författare)
  • Leakage Threshold of a Saddle Point
  • 2023
  • Ingår i: Tribology letters. - : Springer. - 1023-8883 .- 1573-2711. ; 71:2
  • Tidskriftsartikel (refereegranskat)abstract
    • The threshold condition for leakage inception is of great interest to many engineering applications, and it is essential for seal design. In the current study, the leakage threshold is studied by means of a numerical method for a mechanical contact problem between an elastic bi-sinusoidal surface and a rigid flat surface. The coalesce process of the contact patches is first investigated, and a generalized form of solution for the relation between the contact area ratio and the average applied pressure is acquired. The current study shows that the critical value of the average applied pressure and the corresponding contact area required to close the percolation path can be represented as a power law of a shape parameter, if the effect of the hydrostatic load from the pressurized fluid is ignored. With contact patches merged under a constant applied load, the contact breakup process is investigated with elevated sealed fluid pressure condition, and it is shown that the leakage threshold is a function of the excess pressure, which is defined as a ratio between the average applied pressure and the critical pressure under dry contact conditions.
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34.
  • Huang, De, et al. (författare)
  • The Critical Pressure for Bulk Leakage of Non-planar Smooth Surfaces
  • 2022
  • Ingår i: Tribology letters. - : Springer Nature. - 1023-8883 .- 1573-2711. ; 70:3
  • Tidskriftsartikel (refereegranskat)abstract
    • The sealing surfaces subjected to the hydrostatic load from the sealed fluid can deform to such an extent that leakage occurs when the sealed fluid pressure is sufficiently high, and this critical pressure that the seal can sustain without leakage is a fundamental aspect of the seal design. This paper presents a new numerical method based on the bisection algorithm and the boundary element method, which can be utilized to capture the critical pressure with high accuracy. The present method is employed to study the relationship between the critical pressure and the non-planar geometry of the sealing surfaces, under a wide range of loading conditions. The results show that the critical pressure can be acquired from the surface’s dry contact state with a dimensionless correction factor.
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35.
  • Jelagin, Denis, et al. (författare)
  • Nonlocal Frictional Effects at Indentation of Elastic Materials
  • 2013
  • Ingår i: Tribology letters. - : Springer Science and Business Media LLC. - 1023-8883 .- 1573-2711. ; 51:3, s. 397-407
  • Tidskriftsartikel (refereegranskat)abstract
    • Indentation of elastic materials is investigated numerically using the finite element method. Large deformation theory is relied upon for accuracy. The study focuses on nonlocal frictional effects on relevant indentation quantities in the microindentation regime. The indentation quantities investigated include both local and global ones. It is shown that nonlocal frictional effects are small when global quantities are at issue, as is the case when conventional (Coulomb) theory of friction is used, also when these features are introduced at the ridges of a Vickers indenter where stress gradients are substantial. These effects are, however, shown to be of importance for particular indenter geometries as far as local field variables are concerned.
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36.
  • Jenei, István Zoltán, et al. (författare)
  • Correlation Studies of WS2 Fullerene-Like Nanoparticles Enhanced Tribofilms : A Scanning Electron Microscopy Analysis
  • 2013
  • Ingår i: Tribology letters. - : Springer Science and Business Media LLC. - 1023-8883 .- 1573-2711. ; 51:3, s. 461-468
  • Tidskriftsartikel (refereegranskat)abstract
    • The beneficiary effects of tungsten disulphide (WS2) inorganic fullerene-like nanoparticles (IFLNPs) in the lubrication industry were shown in recent years. However, their successful incorporation into lubricants (oils, greases) is not straightforward. In practice, the lubricant contains several components for different purposes, e.g. reducing the oxidization of the oil (antioxidant), minimizing the wear rate (anti-wear additive), dispersants, etc. These additives can contain chemically active compounds, which under the lubrication process (where locally extreme conditions can develop: high pressure and flash temperatures) can change the chemistry in the contact zone and block the beneficial effects of the inorganic nanoparticles. In this investigation, poly-alpha-olefin (PAO) is being used as base oil in which the WS2 nanoparticles and different additives are mixed. A ball-on-disc sliding test revealed that certain additives inhibit the nanoparticles to reduce friction (less than 5 % decrease in friction coefficient), while in other cases, the friction reduction was above 50 %. The comparison is being made between PAO + additive and PAO + additive + IFLNPs. Scanning electron microscope and energy dispersive X-ray spectroscopy were used to investigate the elemental composition of the tribofilms formed on the wear marks. Further analysis was made in order to reveal correlations between elemental compositions of the tribofilms and external parameters such as the friction coefficient and wear rate. For instance, a strong correlation between tungsten content of the tribofilm and the friction coefficient was found.
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37.
  • Johansson, Pontus, et al. (författare)
  • Insights of the Ultralow Wear and Low Friction of Carbon Fiber Reinforced PTFE in Inert Trace Moisture Environment
  • 2023
  • Ingår i: Tribology letters. - : Springer. - 1023-8883 .- 1573-2711. ; 71:3
  • Tidskriftsartikel (refereegranskat)abstract
    • Ultralow wear rates and low friction have been observed for carbon fiber reinforced PTFE (CF/PTFE) when sliding against steel or cast iron in dry gas environments. Although the strong environmental sensitivity of this tribosystem is well known, the origin of the outstanding tribological performance in dry gas remains unanswered. Some researchers attribute the low friction and wear to the formation of carbon-rich surfaces in the absence of oxygen and moisture in the environment. However, low friction between carbon surfaces is generally dependent on moisture. In this paper, extensive analyzes are conducted on the tribofilms formed on the CF/PTFE surface and the steel counterface after sliding in a high-purity nitrogen environment. TEM analysis of a cross-section of the tribofilm on the steel surface reveals that the sliding surface consists mainly of iron (II) fluoride and not carbon, even though a significant amount of carbon was observed near the surface. XPS and TEM analysis further revealed that the tribofilm formed on the worn composite surface consisted of nanoparticle agglomerates, anchored to the PTFE matrix and to each other by carbon with turbostratic structure. Turbostratic carbon also formed an ultrathin and surface-oriented superficial layer on top of the agglomerates. Governing mechanisms of the low friction and wear of the CF/PTFE—steel tribosystem were investigated by complementary tribotests with pure graphite samples and MD simulations of the identified surfaces. These indicated that the low friction between the carbon and iron fluoride in the tribofilms is due to poor adhesion between the distinctly different surfaces.
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38.
  • Kawada, S., et al. (författare)
  • Effects of Alkyl Chain Length of Sulfate and Phosphate Anion-Based Ionic Liquids on Tribochemical Reactions
  • 2018
  • Ingår i: Tribology letters. - : Springer-Verlag New York. - 1023-8883 .- 1573-2711. ; 66:1
  • Tidskriftsartikel (refereegranskat)abstract
    • Ionic liquids are expected to become increasingly popular lubricants as they feature a number of attractive properties. This investigation focused on sulfate and phosphate anion-based ionic liquids and the improvement in lubricating performance with the addition of these anions. However, the detailed lubricating mechanism and effect of alkyl chain length on tribochemical reactions are unclear. This study investigates tribochemical reaction processes using a quadrupole mass spectrometer (Q-MS) and X-ray photoelectron spectroscopy. Seven types of ionic liquids: 1-ethyl-3-methylimidazolium hydrogensulfate ([EMIM][HSO4]), 1-ethyl-3-methylimidazolium methylsulfate ([EMIM][MSU]), 1-ethyl-3-methylimidazolium ethylsulfate ([EMIM][ESU]), 1-ethyl-3-methylimidazolium n-octylsulfate ([EMIM][OSU]), 1-ethyl-3-methylimidazolium dimethyl phosphate ([EMIM][DMP]), 1-ethyl-3-methylimidazolium diethyl phosphate ([EMIM][DEP]), and 1-ethyl-3-methylimidazolium dibutyl phosphate ([EMIM][DBP]), were selected as lubricants. The friction coefficient of sulfate anion-based ionic liquids increased as their alkyl chain lengthened. However, wear scar diameter in this case showed the opposite tendency. The friction coefficient and wear scar diameter of phosphate anion-based ionic liquids increased with an increase in the alkyl chain length. Q-MS results indicated that the main outgassing components during sliding were the cation components, whereas the anion remained on the sliding surface and formed a tribofilm. The ionic liquids with short alkyl chains reacted with the sliding surface easily and led to very low friction. However, corrosive wear occurred in the case of the sulfate anion. On the other hand, anions with long alkyl chains underwent gradual tribochemical reactions because that led the mitigation of contact with nascent surface. The phosphate-based ionic liquids with long alkyl chains were unable to cause the lubricating effect due to low reactivity.
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39.
  •  
40.
  • Larsson, Per-Lennart (författare)
  • On the Determination of Biaxial Residual Stress Fields from Global Indentation Quantities
  • 2014
  • Ingår i: Tribology letters. - : Springer Science and Business Media LLC. - 1023-8883 .- 1573-2711. ; 54:1, s. 89-97
  • Tidskriftsartikel (refereegranskat)abstract
    • In the present study, quantitative relations for the determination of surface residual stresses, using sharp indentation testing, are presented. The relations are based on previous results for equi-biaxial residual fields but further developed to apply also for a general situation. The present analysis relies on theoretical methods, but the results are validated using previous experimental and numerical findings. Cone indentation of classical Mises elastoplastic material behavior is assumed throughout the investigation for clarity but not out of necessity. Further development for a complete characterization of a general residual stress field is discussed in some detail.
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41.
  • Lauridsen, Jonas, et al. (författare)
  • Microstructural and Chemical Analysis of AgI Coatings Used as a Solid Lubricant in Electrical Sliding Contacts
  • 2012
  • Ingår i: Tribology letters. - : Springer Verlag (Germany). - 1023-8883 .- 1573-2711. ; 46:2, s. 187-193
  • Tidskriftsartikel (refereegranskat)abstract
    • AgI coatings have been deposited by electroplating on Ag-plated Cu coupons. Electron microscopy shows that the coatings consist of weakly agglomerated AgI grains. X-ray diffraction, differential scanning calorimetry, thermogravimetry, and mass spectrometry show that the AgI exhibits a reversible transformation from hexagonal to cubic phase at 150 A degrees C. AgI starts to decompose at 150 A degrees C with an accelerating rate up to the AgI melting temperature (555 A degrees C), where a complex-bonded hydroxide evaporates. Ag pin-on-disk testing shows that the iodine addition to Ag decreases the friction coefficient from 1.2 to similar to 0.4. The contact resistance between AgI and Ag becomes less than 100 mu I (c) after similar to 500 operations as the AgI deagglomerates, and Ag is exposed on the surface and remains low during at least 10,000 reciprocating operations. This makes AgI suitable as a solid lubricant in electrical contacts.
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42.
  • LI, Xinmin, et al. (författare)
  • FZG gear efficiency and pin-on-disc frictional study of sintered and wrought steel gear materials
  • 2015
  • Ingår i: Tribology letters. - : Springer-Verlag New York. - 1023-8883 .- 1573-2711. ; 60:9
  • Tidskriftsartikel (refereegranskat)abstract
    • Load-dependent power loss is a major contributor to power loss in gear transmission systems. In this study pin-on-disc frictional and FZG efficiency experiments were conducted with powder metallurgy (Distaloy AQ+0.2%C) and wrought material (16MnCr5) combinations. The gear mesh torque loss from gear efficiency tests and the friction coefficient from the pin-on-disc tests were then compared. The trend for both test series was the same. The combination of 16MnCr5 in contact with Distaloy AQ+0.2%C shows the lowest coefficient of friction and gear mesh torque loss, followed by the combination of Distaloy AQ+0.2%C in contact with itself, and finally the combination of 16MnCr5 in contact with itself.
  •  
43.
  • Liu, Hailong, et al. (författare)
  • Effect of the Sliding Velocity on the Size and Amount of Airborne Wear Particles Generated from Dry Sliding Wheel-Rail Contacts
  • 2016
  • Ingår i: Tribology letters. - : Springer Science and Business Media LLC. - 1023-8883 .- 1573-2711. ; 63:3
  • Tidskriftsartikel (refereegranskat)abstract
    • A set of frictional experiments have been conducted on a pin-on-disk apparatus to investigate the effect of the sliding velocity on airborne wear particles generated from dry sliding wheel-rail contacts. The size and the amount of generated particles were acquired by using particle counter instruments during the whole test period. After the completion of tests, the morphology and chemical compositions of pin worn surfaces and collected particles were analyzed by using scanning electron microscopy combined with an energy-dispersive X-ray analysis system. The results show that the total particle number concentration increases dramatically with an increased sliding velocity from 0.1 to 3.4 m/s. Moreover, the fine and ultrafine particles (<1 mu m) dominates the particle generation mode in the case of a high sliding velocity (1.2 and 3.4 m/s). The contact temperature variation is observed to be closely related to the size mode of the particle generation. In addition, the sliding velocity is found to influence the active wear. Correspondingly, an oxidative wear is identified as the predominant wear mechanisms for cases with high sliding velocities (1.2 and 3.4 m/s). This produces a substantial number of iron oxide-containing particles (<1 mu m) and reduces the wear rate to a relative low level (the wear rate for a 3.4 m/s sliding velocity is 4.5 % of that for a 0.4 m/s sliding velocity).
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44.
  • Lundgren, Sarah M., et al. (författare)
  • Adsorption of fatty acids from alkane solution studied with quartz crystal microbalance
  • 2006
  • Ingår i: Tribology letters. - : Springer Science and Business Media LLC. - 1023-8883 .- 1573-2711. ; 22:1, s. 15-20
  • Tidskriftsartikel (refereegranskat)abstract
    • This paper describes the adsorption of the unsaturated fatty acids, oleic-, linoleic-, and linolenic acid onto steel coated quartz crystal surfaces from 2,2,4,4,6,8,8-heptamethylnonane as monitored by the quartz crystal microbalance (QCM) technique. It is shown that addition of fatty acid to the oil results in changes in bulk density and viscosity and that these changes must be considered before the sensed mass can be evaluated. The change in viscosity of the solution is larger for oleic acid than for linoleic acid and linolenic acid, which results in a larger correction for oleic acid with respect to bulk effects. After considering the effects due to changes in bulk properties, the influence of the viscoelastic properties of the adsorbed layer on the sensed mass was evaluated. The correction for the viscoelastic properties of the adsorbed layer was found to be very small for the systems studied. The sensed mass, at 1.1 weight percent, ranged from 0.5 mg/m(2) for oleic acid to 5 mg/m(2) for linolenic acid.
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45.
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46.
  • Ma, Jijie, et al. (författare)
  • A Comparison of Airborne Particles Generated from Disk Brake Contacts : Induction Versus Frictional Heating
  • 2020
  • Ingår i: Tribology letters. - : SPRINGER/PLENUM PUBLISHERS. - 1023-8883 .- 1573-2711. ; 68:1
  • Tidskriftsartikel (refereegranskat)abstract
    • Volatile emissions of vehicle brakes relate to the high temperature of the brake friction pair. However, as a passive parameter of braking applications, temperature is usually studied together with other parameters such as sliding speed and load. Heating tests that increase the friction pair temperature with an induction heater instead of friction are proposed in this study to imitate the rise in temperature in friction tests. Non-friction airborne particles produced solely by the high temperature in heating tests were studied in comparison with friction tests. The results confirmed the existence of non-friction airborne particles and they can represent about 4.5% of the total airborne particles in friction tests. The high-temperature behaviour as well as the composition of the non-friction airborne particles is also presented.
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47.
  • Marklund, Pär, et al. (författare)
  • The influence on boundary friction of the permeability of sintered bronze
  • 2008
  • Ingår i: Tribology letters. - : Springer Science and Business Media LLC. - 1023-8883 .- 1573-2711. ; 31:1, s. 1-8
  • Tidskriftsartikel (refereegranskat)abstract
    • Components made of sintered bronze are often used in tribological systems. Examples of applications are self lubricated bearings, wet clutches and brakes and synchromesh components for manual gearboxes. The bronze material in these applications is often porous and permeable. However, the required level of permeability i.e., the ability for a fluid to flow inside the material varies widely for different applications. This implies the need to investigate if the permeability can influence the properties of a tribological system. Various studies have been performed in order to investigate the permeability of different materials but a possible relationship between permeability and boundary lubrication performance has not yet been thoroughly investigated. In this article this relationship has been investigated in a pin-on-disk apparatus for test specimens with a permeability that is well-defined. Materials with three different permeabilities were investigated together with non-permeable test specimens. The results indicate that permeability has a small influence on the friction coefficient when the tribological system is operating with good lubrication of the contact. The function of the tribological system when working under starved conditions is also investigated and a very clear relationship between permeability and the ability to cope up with starved running conditions is shown. This is explained in terms of the varying ability of the materials' to store lubricant in pores. Non-porous test specimens were also tested as a comparison with the permeable test specimens in the investigation with starved running conditions . The results show that a material with high permeability works much better under starved running conditions than that with low permeability.
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48.
  • McGhee, A. J., et al. (författare)
  • Contact and Deformation of Randomly Rough Surfaces with Varying Root-Mean-Square Gradient
  • 2017
  • Ingår i: Tribology letters. - : Springer New York LLC. - 1023-8883 .- 1573-2711. ; 65:4
  • Tidskriftsartikel (refereegranskat)abstract
    • The “Contact Mechanics Challenge” posed to the tribology community by Müser and Dapp in 2015 detailed a 100 µm × 100 µm randomly rough surface with a root-mean-square gradient of unity, g ¯ = 1. Many surfaces, both natural and synthetic, can be described as randomly rough, but rarely with a root-mean-square gradient as steep as g ¯ = 1. The selection of such a challenging surface parameter was intentional, but potentially limiting for broad comparisons across existing models and theories which may be limited by small-slope approximations. In this manuscript, the root-mean-square gradients (g ¯) of the “Contact Mechanics Challenge” surface were produced on 1000 × scaled models such that there were three different surfaces for study with g¯=0.2,0.5, and 1. In situ measurements of the real area of contact and contact area distributions were performed using frustrated total internal reflectance along with surface deformation measurements performed using digital image correlation. These optical in situ experiments used the scaled 3D-printed rough surfaces that were loaded into contact with smooth, flat, and elastic samples that were made from unfilled PDMS: (10:1) E* = 2.1 MPa Δγ = 4 mJ/m2; (20:1) E* = 0.75 MPa Δγ = 3 mJ/m2; (30:1) E* = 0.24 MPa Δγ = 2 mJ/m2. All of the loading was performed using a uniaxial load frame under force control. A Green’s function molecular dynamics simulation assuming the small-slope approximation was compared to all experimental data. These measurements reveal that decreasing root-mean-square gradient noticeably increases real area of contact area under conditions of “equal” applied load, but variations in the root-mean-square gradient did not significantly alter the contact patch geometry under conditions of nearly equal real area of contact. Including g ¯ in the reduced pressure (p= P/ (E∗ g ¯)) reduced the root-mean-square error between the simulation (g ¯ = 1) and all experimental data for the relative area of contact as a function of reduced pressure over the entire range of surfaces, materials, and loads tested.
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49.
  • Meurk, A (författare)
  • Microscopic stick-slip in friction force microscopy
  • 2000
  • Ingår i: Tribology letters. - 1023-8883 .- 1573-2711. ; 8, s. 161-169
  • Tidskriftsartikel (refereegranskat)abstract
    • Friction force measurements were performed on 2-hydroxy stearic acid (2-HSA) and 12-hydroxy stearic acid (12-HSA) coated silica surfaces in air using an atomic force microscope. The 2-HSA displayed viscoelastic behaviour with a yield point as the static–dynamic friction transition. Steady sliding motion was replaced by microscopic stick–slip at lower velocities and higher loads. Stick–slip motion was successfully described and fitted to a phenomenological model ascribed to interfacial material melting and freezing in periodic cycles. The stick–slip periodicity is of the same order as the contact diameter. The 12-HSA did not experience a yield point and exhibited steady sliding over the entire load and velocity regime. We attribute these observations to the difference in molecular configuration, shear strength and adsorption density of the stearic acid layers.
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50.
  • Müser, M. H., et al. (författare)
  • Meeting the Contact-Mechanics Challenge
  • 2017
  • Ingår i: Tribology letters. - : Springer New York LLC. - 1023-8883 .- 1573-2711. ; 65:4
  • Tidskriftsartikel (refereegranskat)abstract
    • This paper summarizes the submissions to a recently announced contact-mechanics modeling challenge. The task was to solve a typical, albeit mathematically fully defined problem on the adhesion between nominally flat surfaces. The surface topography of the rough, rigid substrate, the elastic properties of the indenter, as well as the short-range adhesion between indenter and substrate, were specified so that diverse quantities of interest, e.g., the distribution of interfacial stresses at a given load or the mean gap as a function of load, could be computed and compared to a reference solution. Many different solution strategies were pursued, ranging from traditional asperity-based models via Persson theory and brute-force computational approaches, to real-laboratory experiments and all-atom molecular dynamics simulations of a model, in which the original assignment was scaled down to the atomistic scale. While each submission contained satisfying answers for at least a subset of the posed questions, efficiency, versatility, and accuracy differed between methods, the more precise methods being, in general, computationally more complex. The aim of this paper is to provide both theorists and experimentalists with benchmarks to decide which method is the most appropriate for a particular application and to gauge the errors associated with each one..
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