| 1. |
- Curry, Nicholas, et al.
(författare)
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Performance Testing of Suspension Plasma Sprayed Thermal Barrier Coatings Produced with Varied Suspension Parameters
- 2015
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Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 5:3, s. 338-356
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Tidskriftsartikel (refereegranskat)abstract
- Suspension plasma spraying has become an emerging technology for the production of thermal barrier coatings for the gas turbine industry. Presently, though commercial systems for coating production are available, coatings remain in the development stage. Suitable suspension parameters for coating production remain an outstanding question and the influence of suspension properties on the final coatings is not well known. For this study, a number of suspensions were produced with varied solid loadings, powder size distributions and solvents. Suspensions were sprayed onto superalloy substrates coated with high velocity air fuel (HVAF) -sprayed bond coats. Plasma spray parameters were selected to generate columnar structures based on previous experiments and were maintained at constant to discover the influence of the suspension behavior on coating microstructures. Testing of the produced thermal barrier coating (TBC) systems has included thermal cyclic fatigue testing and thermal conductivity analysis. Pore size distribution has been characterized by mercury infiltration porosimetry. Results show a strong influence of suspension viscosity and surface tension on the microstructure of the produced coatings.
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| 2. |
- Achenbach, Jan-Ole, et al.
(författare)
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Correlative Experimental and Theoretical Investigation of the Angle-Resolved Composition Evolution of Thin Films Sputtered from a Compound Mo2BC Targe
- 2019
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Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 9:3
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Tidskriftsartikel (refereegranskat)abstract
- The angle-resolved composition evolution of Mo-B-C thin films deposited from a Mo2BC compound target was investigated experimentally and theoretically. Depositions were carried out by direct current magnetron sputtering (DCMS) in a pressure range from 0.09 to 0.98 Pa in Ar and Kr. The substrates were placed at specific angles α with respect to the target normal from 0 to ±67.5°. A model based on TRIDYN and SIMTRA was used to calculate the influence of the sputtering gas on the angular distribution function of the sputtered species at the target, their transport through the gas phase, and film composition. Experimental pressure- and sputtering gas-dependent thin film chemical composition data are in good agreement with simulated angle-resolved film composition data. In Ar, the pressure-induced film composition variations at a particular α are within the error of the EDX measurements. On the contrary, an order of magnitude increase in Kr pressure results in an increase of the Mo concentration measured at α = 0° from 36 at.% to 43 at.%. It is shown that the mass ratio between sputtering gas and sputtered species defines the scattering angle within the collision cascades in the target, as well as for the collisions in the gas phase, which in turn defines the angle- and pressure-dependent film compositions.
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| 3. |
- Achenbach, Jan-Ole, et al.
(författare)
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Synthesis and Properties of Orthorhombic MoAlB Coatings
- 2019
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Ingår i: Coatings. - : MDPI. - 2079-6412. ; 9:8
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Tidskriftsartikel (refereegranskat)abstract
- MoAlB is a potential candidate for high-temperature application since a dense, adherent alumina scale is formed. While, based on X-ray diffraction investigations, the formation of phase pure orthorhombic MoAlB coatings is observed, energy dispersive X-ray spectroscopy carried out in a scanning transmission electron microscope reveals the presence of Al-rich and O-rich regions within the MoAlB matrix. The oxidation kinetics of coatings and bulk is similar to the scale thickness formed on the MoAlB coating after oxidation at 1200 degrees C for 30 min is similar to the one extrapolated for bulk MoAlB. Furthermore, the oxidation kinetics of MoAlB coatings is significantly lower than the one reported for bulk Ti2AlC. Finally, the elastic properties measured for the as-deposited coatings are consistent ab initio predictions.
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| 4. |
- Ahmadkhaniha, Donya, et al.
(författare)
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Optimizing heat treatment for electroplated nip and NiP/SiC coatings
- 2020
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Ingår i: Coatings. - : MDPI. - 2079-6412. ; 10:12, s. 1-19
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Tidskriftsartikel (refereegranskat)abstract
- NiP (P > 10 wt.%) coatings are amorphous coatings whose structure can be transformed by heat treatment into a crystalline structure and hardened by precipitation of Ni3P. In this study, NiP coatings and composite ones with SiC nanoparticles were produced by electrodeposition, and their structural transformation by heat treatment was studied using differential scanning calorimetry (DSC) and X-ray diffraction (XRD). The microhardness and the scratch and corrosion resistance of the coatings were evaluated and compared before and after different heat treatments. The results showed that in as-plated condition, the addition of SiC particles in the coatings did not modify the microstructure, microhardness, or electrochemical behavior. However, the SiC particles’ role was disclosed in combination with heat treatment. Composite coatings that were heat treated at 300◦C had higher microhardness and scratch resistance than the pure NiP one. In addition, composite coatings maintained their scratch resistance up to 400◦C, while in the case of the NiP ones, there was a reduction in scratch resistance by heating at 400◦C. It was also concluded that heating temperature has the main role in hardness and corrosion resistance of NiP and composite coatings, rather than heating time. The optimum heat-treatment protocol was found to be heating at 360◦C for 2 h, which resulted in a maximum microhardness of about 1500 HV0.02 for NiP and its composite coating without sacrificing the corrosion resistance.
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| 5. |
- Ahmadkhaniha, Donya, et al.
(författare)
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The effect of co-deposition of sic sub-micron particles and heat treatment on wear behaviour of ni–p coatings
- 2021
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Ingår i: Coatings. - : MDPI. - 2079-6412. ; 11:2, s. 1-16
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Tidskriftsartikel (refereegranskat)abstract
- The purpose of the study is to assess the influence of SiC particles and heat treatment on the wear behaviour of Ni–P coatings when in contact with a 100Cr6 steel. Addition of reinforcing particles and heat treatment are two common methods to increase Ni–P hardness. Ball-on-disc wear tests coupled with SEM investigations were used to compare as-plated and heat-treated coatings, both pure and composite ones, and to evaluate the wear mechanisms. In the as-plated coatings, the presence of SiC particles determined higher friction coefficient and wear rate than the pure Ni–P coatings, despite the limited increase in hardness, of about 15%. The effect of SiC particles was shown in combination with heat treatment. The maximum hardness in pure Ni–P coating was achieved by heating at 400◦C for 1 h while for composite coatings heating for 2 h at 360◦C was sufficient to obtain the maximum hardness. The difference between the friction coefficient of composite and pure coatings was disclosed by heating at 300◦C for 2 h. In other cases, the coefficient of friction (COF) stabilised at similar values. The wear mechanisms involved were mainly abrasion and tribo-oxidation, with the formation of lubricant Fe oxides produced at the counterpart.
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| 6. |
- Ahmadkhaniha, Donya, et al.
(författare)
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The effects of additives, particles load and current density on codeposition of SiC particles in NiP nanocomposite coatings
- 2019
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Ingår i: Coatings. - : MDPI. - 2079-6412. ; 9:9
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Tidskriftsartikel (refereegranskat)abstract
- In this study, electrodeposition of NiP composite coatings with the addition of SiC 100 nm was carried out on low carbon steel studying the effect of additives (sodium dodecyl sulfate, saccharin), particles load (10 or 20 g/L) and current density (1, 2 and 4 A/dm2). As a benchmark, coatings from an additive-free bath were also deposited, despite additives being essential for a good quality of the coatings. The coating's morphology and composition were evaluated by scanning electron microscope (SEM) equipped with energy dispersive spectroscopy (EDS). It was shown that by addition of sodium dodecyl sulfate (SDS), pure NiP coating with a higher P content was achieved, and their morphology changed to nodular. SDS also reduced the codeposited fraction of SiC particles, while saccharin increased it. SiC loading and current density had less impact respect to the additives on codeposition of SiC particles. Finally, the microhardness of NiP coatings did not increase linearly by codeposition of SiC particles.
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| 7. |
- Aijaz, Asim, et al.
(författare)
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Mechanical Properties of Hydrogen Free Diamond-Like Carbon Thin Films Deposited by High Power Impulse Magnetron Sputtering with Ne
- 2018
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Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 8:11
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Tidskriftsartikel (refereegranskat)abstract
- Hydrogen-free diamond-like carbon (DLC) thin films are attractive for a wide range of industrial applications. One of the challenges related to the use of hard DLC lies in the high intrinsic compressive stresses that limit the film adhesion. Here, we report on the mechanical and tribological properties of DLC films deposited by High Power Impulse Magnetron Sputtering (HiPIMS) with Ne as the process gas. In contrast to standard magnetron sputtering as well as standard Ar-based HiPIMS process, the Ne-HiPIMS lead to dense DLC films with increased mass density (up to 2.65 g/cm(3)) and a hardness of 23 GPa when deposited on steel with a Cr + CrN adhesion interlayer. Tribological testing by the pin-on-disk method revealed a friction coefficient of 0.22 against steel and a wear rate of 2 x 10(-17) m(3)/Nm. The wear rate is about an order of magnitude lower than that of the films deposited using Ar. The differences in the film properties are attributed to an enhanced C ionization in the Ne-HiPIMS discharge.
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| 8. |
- Alshammari, Hatem, et al.
(författare)
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Antimicrobial Properties of Strontium Functionalized Titanium Surfaces for Oral Applications, A Systematic Review
- 2021
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Ingår i: Coatings. - : MDPI. - 2079-6412. ; 11:7
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Forskningsöversikt (refereegranskat)abstract
- The aim of this systematic review was to assess the current scientific evidence of the antimicrobial potential of strontium (Sr) when used to functionalize titanium (Ti) for oral applications. Out of an initial list of 1081 potentially relevant publications identified in three electronic databases (MEDLINE via PubMed, Scopus, and Cochrane) up to 1 February 2021, nine publications based on in vitro studies met the inclusion criteria. The antimicrobial potential of Sr was investigated on different types of functionalized Ti substrates, employing different application methods. Nine studies reported on the early, i.e., 6-24 h, and two studies on the late, i.e., 7-28 days, antimicrobial effect of Sr, primarily against Staphylococcus aureus (S. aureus) and/or Escherichia coli (E. coli). Sr-modified samples demonstrated relevant early antimicrobial potential against S. aureus in three studies; only one of which presented statistical significance values, while the other two presented only the percentage of antimicrobial rate and biofilm inhibition. A relevant late biofilm inhibition potential against S. aureus of 40% and 10%-after 7 and 14 days, respectively-was reported in one study. Combining Sr with other metal ions, i.e., silver (Ag), zinc (Zn), and fluorine (F), demonstrated a significant antimicrobial effect and biofilm inhibition against both S. aureus and E. coli. Sr ion release within the first 24 h was generally low, i.e., below 50 mu g/L and 0.6 ppm; however, sustained Sr ion release for up to 30 days, while maintaining up to 90% of its original content, was also demonstrated. Thus, in most studies included herein, Sr-functionalized Ti showed a limited immediate (i.e., 24 h) antimicrobial effect, likely due to a low Sr ion release; however, with an adequate Sr ion release, a relevant antimicrobial effect, as well as a biofilm inhibition potential against S. aureus-but not E. coli-was observed at both early and late timepoints. Future studies should assess the antimicrobial potential of Ti functionalized with Sr against multispecies biofilms associated with peri-implantitis.
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| 9. |
- Aranke, Omkar, 1994-, et al.
(författare)
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Coatings for automotive gray cast iron brake discs : A review
- 2019
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Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 9:9
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Tidskriftsartikel (refereegranskat)abstract
- Gray cast iron (GCI) is a popular automotive brake disc material by virtue of its high melting point as well as excellent heat storage and damping capability. GCI is also attractive because of its good castability and machinability, combined with its cost-effectiveness. Although several lightweight alloys have been explored as alternatives in an attempt to achieve weight reduction, their widespread use has been limited by low melting point and high inherent costs. Therefore, GCI is still the preferred material for brake discs due to its robust performance. However, poor corrosion resistance and excessive wear of brake disc material during service continue to be areas of concern, with the latter leading to brake emissions in the form of dust and particulate matter that have adverse effects on human health. With the exhaust emission norms becoming increasingly stringent, it is important to address the problem of brake disc wear without compromising the braking performance of the material. Surface treatment of GCI brake discs in the form of a suitable coating represents a promising solution to this problem. This paper reviews the different coating technologies and materials that have been traditionally used and examines the prospects of some emergent thermal spray technologies, along with the industrial implications of adopting them for brake disc applications. © 2019 by the authors.
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| 10. |
- Bairagi, Samiran, et al.
(författare)
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Glancing Angle Deposition and Growth Mechanism of Inclined AlN Nanostructures Using Reactive Magnetron Sputtering
- 2020
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Ingår i: Coatings. - : MDPI. - 2079-6412. ; 10:8
-
Tidskriftsartikel (refereegranskat)abstract
- Glancing angle deposition (GLAD) of AlN nanostructures was performed at room temperature by reactive magnetron sputtering in a mixed gas atmosphere of Ar and N-2. The growth behavior of nanostructures shows strong dependence on the total working pressure and angle of incoming flux. In GLAD configuration, the morphology changed from coalesced, vertical nanocolumns with faceted terminations to highly inclined, fan-like, layered nanostructures (up to 38 degrees); while column lengths decreased from around 1743 to 1068 nm with decreasing pressure from 10 to 1.5 mTorr, respectively. This indicates a change in the dominant growth mechanism from ambient flux dependent deposition to directional ballistic shadowing deposition with decreasing working pressures, which is associated with the change of energy and incident angle of incoming reactive species. These results were corroborated using simulation of metal transport (SiMTra) simulations performed at similar working pressures using Ar and N separately, which showed the average particle energy and average angle of incidence decreased while the total average scattering angle of the metal flux arriving at substrate increased with increasing working pressures. Observing the crystalline orientation of GLAD deposited wurtzite AlN nanocolumns using X-ray diffraction (XRD), pole-figure measurements revealedc-axis growth towards the direction of incoming flux and a transition from fiber-like to biaxial texture took place with increasing working pressures. Under normal deposition conditions, AlN layer morphology changed from {0001} to {10 (1) over bar1} with increasing working pressure because of kinetic energy-driven growth.
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| 11. |
- Basumatary, I. B., et al.
(författare)
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Chitosan-based antimicrobial coating for improving postharvest shelf life of pineapple
- 2021
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Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 11:11
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Tidskriftsartikel (refereegranskat)abstract
- Rapid postharvest losses and quality deteriorations in pineapple are major challenges to growers and handlers. Chitosan-based coatings on fruit surfaces have gained importance in recent years to enhance postharvest shelf life of the fruits. In this study, aloe vera gel was added as a natural antioxidant in chitosan-based composite coating containing ZnO nanoparticles. The developed formulation was applied on the surface of freshly harvested pineapple fruits. ZnO nanoparticles were used as an antimicrobial agent. Coated pineapple fruits were evaluated for weight loss, total soluble solids, titratable acidity, decay index, maturity index, and sensory attributes, including visual appearance, periodically at 5 day interval during storage. The results showed that the coating of the fruit reduced weight loss by about 5%, and also delayed ripening and oxidative decay compared to the uncoated fruit. Thus, the developed coating formulation is a promising sustainable solution to reduce postharvest losses and to extend shelf life of pineapples.
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| 12. |
- Berastegui, Pedro, et al.
(författare)
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Magnetron Sputtering of Nanolaminated Cr2AlB2
- 2020
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Ingår i: Coatings. - : MDPI. - 2079-6412. ; 10:8
-
Tidskriftsartikel (refereegranskat)abstract
- A ternary Cr(2)AlB(2)phase was deposited as a film using magnetron sputtering. Its anisotropic structure displays both structural and chemical similarities with the nanolaminated MAX phases (M(n+1)AX(n)(n = 1-3) where M usually is an early transition metal, A is typically an element in group 13-14 and X is C or N), and can be described as CrB slabs separated by layers of Al. Combinatorial sputtering was used to optimise the sputtering process parameters for films with the Cr(2)AlB(2)composition. The influences of substrate, temperature and composition were studied using X-ray diffraction, X-ray photoelectron spectroscopy and electron microscopy. Films deposited at room temperature were X-ray amorphous but crystalline films could be deposited on MgO substrates at 680 degrees C using a composite Al-B, Cr and Al targets. X-ray diffraction analyses showed that the phase composition and texture of the films was strongly dependent on the chemical composition. Films with several phases or with a single Cr(2)AlB(2)phase could be deposited, but an additional Al target was required to compensate for a loss of Al at the high deposition temperatures used in this study. The microstructure evolution during film growth was strongly dependent on composition, with a change in texture in Al-rich films from a preferred [010] orientation to a [100]/[001] orientation. A model based on Al desorption from the surface of the growing grains is proposed to explain the texture variations.
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| 13. |
- Broering Chaar, Ana Beatriz, 1990-, et al.
(författare)
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The Effect of Cathodic Arc Guiding Magnetic Field on the Growth of (Ti0.36Al0.64)N Coatings
- 2019
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Ingår i: Coatings. - : MDPI. - 2079-6412. ; 9:10
-
Tidskriftsartikel (refereegranskat)abstract
- We use a modified cathodic arc deposition technique, including an electromagnetic coil that introduces a magnetic field in the vicinity of the source, to study its influence on the growth of (Ti0.36Al0.64)N coatings. By increasing the strength of the magnetic field produced by the coil, the cathode arc spots are steered toward the edge of the cathode, and the electrons are guided to an annular anode surrounding the cathode. As a result, the plasma density between the cathode and substrate decreased, which was observed as a lateral spread of the plasma plume, and a reduction of the deposition rate. Optical emission spectroscopy shows reduced intensities of all recorded plasma species when the magnetic field is increased due to a lower number of collisions resulting in excitation. We note a charge-to-mass ratio decrease of 12% when the magnetic field is increased, which is likely caused by a reduced degree of gas phase ionization, mainly through a decrease in N2 ionization. (Ti0.36Al0.64)N coatings grown at different plasma densities show considerable variations in grain size and phase composition. Two growth modes were identified, resulting in coatings with (i) a fine-grained glassy cubic and wurtzite phase mixture when deposited with a weak magnetic field, and (ii) a coarse-grained columnar cubic phase with a strong magnetic field. The latter conditions result in lower energy flux to the coating’s growth front, which suppresses surface diffusion and favors the formation of c-(Ti,Al)N solid solutions over phase segregated c-TiN and w-AlN.
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| 14. |
- Cheng, Jie, et al.
(författare)
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Interactions in Composite Film Formation of Mefp-1/graphene on Carbon Steel
- 2021
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Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 11:10
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Tidskriftsartikel (refereegranskat)abstract
- Mefp-1 adhesive protein derived from marine blue mussels, together with the 2D material graphene, was used to build the green composite film with enhanced anti-corrosion property and mechanical strength. The corrosion inhibition of the composite film, formed by different methods, was evaluated by using electrochemical impedance spectroscopy. The non-degraded adhesion of the composite film to the carbon steel substrate was proved by nano-scratch tests. Infrared spectroscopy was utilized to investigate the film formation process and "three-body interactions " between Mefp-1, graphene and carbon steel surface. The results show that the Mefp-1 adsorbs on the carbon steel surface mainly through the covalent bond between catechols and Fe(III). Meanwhile, Mefp-1 can bond to non-adhesive graphene by forming hydrogen bonds and pi-pi interaction non-covalent bonds, which facilitate the formation of a robust Mefp-1/graphene composite film on the carbon steel surface.
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| 15. |
- Chipatecua Godoy, Yuri, et al.
(författare)
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Corrosion Resistant TiTaN and TiTaAlN Thin Films Grown by Hybrid HiPIMS/DCMS Using Synchronized Pulsed Substrate Bias with No External Substrate Heating
- 2019
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Ingår i: Coatings. - : MDPI. - 2079-6412. ; 9:12
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Tidskriftsartikel (refereegranskat)abstract
- Ti0.92Ta0.08N and Ti0.41Al0.51Ta0.08N thin films grown on stainless-steel substrates, with no external heating, by hybrid high-power impulse and dc magnetron sputtering (HiPIMS/DCMS), were investigated for corrosion resistance. The Ta target was operated in HiPIMS mode to supply pulsed Ta-ion fluxes, while two Ti (or Ti and Al) targets were operated in DCSM mode in order to provide a high deposition rate. Corrosion resistance was investigated using potentiodynamic polarization and electrochemical impedance spectroscopy employing a 3.5% NaCl solution at room temperature. The 300-nm-thick transition-metal nitride coatings exhibited good corrosion resistance due to film densification resulting from pulsed heavy Ta-ion irradiation during film growth. Corrosion protective efficiencies were above 99.8% for both Ti0.41Al0.51Ta0.08N and Ti0.92Ta0.08N, and pore resistance was apparently four orders of magnitude higher than for bare 304 stainless-steel substrates.
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| 16. |
- Cindemir, Umut, et al.
(författare)
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Sputter-Deposited Indium-Tin Oxide Thin Films for Acetaldehyde Gas Sensing
- 2016
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Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 6:2
-
Tidskriftsartikel (refereegranskat)abstract
- Reactive dual-target DC magnetron sputtering was used to prepare In-Sn oxide thin films with a wide range of compositions. The films were subjected to annealing post-treatment at 400 degrees C or 500 degrees C for different periods of time. Compositional and structural characterizations were performed by X-ray photoelectron spectroscopy, energy dispersive X-ray spectroscopy, X-ray diffraction, Rutherford backscattering and scanning electron microscopy. Films were investigated for gas sensing at 200 degrees C by measuring their resistance response upon exposure to acetaldehyde mixed with synthetic air. We found that the relative indium-to-tin content was very important and that measurable sensor responses could be recorded at acetaldehyde concentrations down to 200 ppb, with small resistance drift between repeated exposures, for both crystalline SnO2-like films and for amorphous films consisting of about equal amounts of In and Sn. We also demonstrated that it is not possible to prepare crystalline sensors with intermediate indium-to-tin compositions by sputter deposition and post-annealing up to 500 degrees C.
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| 17. |
- Curry, Nicholas, 1984-, et al.
(författare)
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Thermal Conductivity Analysis and Lifetime Testing of Suspension Plasma-Sprayed Thermal Barrier Coatings
- 2014
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Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 4:3, s. 630-650
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Tidskriftsartikel (refereegranskat)abstract
- Suspension plasma spraying (SPS) has become an interesting method for the production of thermal barrier coatings for gas turbine components. The development of the SPS process has led to structures with segmented vertical cracks or column-like structures that can imitate strain-tolerant air plasma spraying (APS) or electron beam physical vapor deposition (EB-PVD) coatings. Additionally, SPS coatings can have lower thermal conductivity than EB-PVD coatings, while also being easier to produce. The combination of similar or improved properties with a potential for lower production costs makes SPS of great interest to the gas turbine industry. This study compares a number of SPS thermal barrier coatings (TBCs) with vertical cracks or column-like structures with the reference of segmented APS coatings. The primary focus has been on lifetime testing of these new coating systems. Samples were tested in thermo-cyclic fatigue at temperatures of 1100 °C for 1 h cycles. Additional testing was performed to assess thermal shock performance and erosion resistance. Thermal conductivity was also assessed for samples in their as-sprayed state, and the microstructures were investigated using SEM
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| 18. |
- da Silva, Leandro João, et al.
(författare)
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Effect of thermal management approaches on geometry and productivity of thin-walled structures of er 5356 built by wire + arc additive manufacturing
- 2021
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Ingår i: Coatings. - : MDPI. - 2079-6412. ; 11:9
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Tidskriftsartikel (refereegranskat)abstract
- The present paper aimed at assessing the effect of two thermal management approaches on geometry and productivity of thin-walled structures built by Wire + Arc Additive Manufacturing (WAAM). Thin-walls of ER 5356 (Al5Mg) with different lengths and the same number of layers were deposited via the gas metal arc (GMA) process with the aid of an active cooling technique (near-immersion active cooling-NIAC) under a fixed set of deposition parameters. Then, the same experiment was performed with natural cooling (NC) in air. To characterize the thermal management approaches, the interpass temperature (i.e., the temperature at which subsequent layers are deposited) were monitored by a trailing/leading infrared pyrometer during the deposition time. Finally, thin walls with a fixed length were deposited using the NC and NIAC approaches with equivalent interpass temperatures. As expected, the shorter the wall length the more intense the deposition concentration, heat accumulation, and, thus, geometric deviation. This behavior was more evident and premature for the NC strategy due to its lower heat sinking effectiveness. The main finding was that, regardless of the thermal management technique applied, if the same interpass temperature is selected and maintained, the geometry of the part being built tends to be stable and very similar. However, the total deposition time is somewhat shorter with the NIAC technique due its greater heat sinking advantage. Thus, the NIAC technique facilitates the non-stop manufacturing of small parts and details via WAAM. © 2021 by the authors. Licensee MDPI, Basel, Switzerland.
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| 19. |
- Das, Oisik, et al.
(författare)
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A Novel Way of Adhering PET onto Protein (Wheat Gluten) Plastics to Impart Water Resistance
- 2018
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Ingår i: Coatings. - : MDPI. - 2079-6412. ; 8:11
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Tidskriftsartikel (refereegranskat)abstract
- This study presents an approach to protect wheat gluten (WG) plastic materials against water/moisture by adhering it with a polyethylene terephthalate (PET) film using a diamine (Jeffamine (R)) as a coupling agent and a compression molding operation. The laminations were applied using two different methods, one where the diamine was mixed with the WG powder and ground together before compression molding the mixture into plates with PET films on both sides. In the other method, the PET was pressed to an already compression molded WG, which had the diamine brushed on the surface of the material. Infrared spectroscopy and nanoindentation data indicated that the diamine did act as a coupling agent to create strong adhesion between the WG and the PET film. Both methods, as expected, yielded highly improved water vapor barrier properties compared to the neat WG. Additionally, these samples remained dimensionally intact. Some unintended side effects associated with the diamine can be alleviated through future optimization studies.
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| 20. |
- Du, Yong, et al.
(författare)
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Flexible n-Type Tungsten Carbide/Polylactic Acid Thermoelectric Composites Fabricated by Additive Manufacturing
- 2018
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Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 8:1
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Tidskriftsartikel (refereegranskat)abstract
- Flexible n-type tungsten carbide/polylactic acid (WC/PLA) composites were fabricated by additive manufacturing and their thermoelectric properties were investigated. The preparation of an n-type polymer-based thermoelectric composite with good stability in air atmosphere via additive manufacturing holds promise for application in flexible thermoelectric devices. For WC/PLA volume ratios varying from similar to 33% to 60%, the electrical conductivity of the composites increased from 10.6 to 42.2 S/cm, while the Seebeck coefficients were in the range -11 to -12.3 V/K. The thermal conductivities of the composites varied from similar to 0.2 to similar to 0.28 Wamp;lt;boldamp;gt;mamp;lt;/boldamp;gt;-1amp;lt;boldamp;gt;Kamp;lt;/boldamp;gt;-1 at similar to 300 K.
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| 21. |
- Filho, Luimar, et al.
(författare)
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Towards Functional Silicon Nitride Coatings for Joint Replacements
- 2019
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Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 9:2
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Tidskriftsartikel (refereegranskat)abstract
- Silicon nitride (SiNx) coatings are currently under investigation as bearing surfaces for joint implants, due to their low wear rate and the good biocompatibility of both coatings and their potential wear debris. The aim of this study was to move further towards functional SiNx coatings by evaluating coatings deposited onto CoCrMo surfaces with a CrN interlayer, using different bias voltages and substrate rotations. Reactive direct current magnetron sputtering was used to coat CoCrMo discs with a CrN interlayer, followed by a SiNx top layer, which was deposited by reactive high-power impulse magnetron sputtering. The interlayer was deposited using negative bias voltages ranging between 100 and 900 V, and 1-fold or 3-fold substrate rotation. Scanning electron microscopy showed a dependence of coating morphology on substrate rotation. The N/Si ratio ranged from 1.10 to 1.25, as evaluated by X-ray photoelectron spectroscopy. Vertical scanning interferometry revealed that the coated, unpolished samples had a low average surface roughness between 16 and 33 nm. Rockwell indentations showed improved coating adhesion when a low bias voltage of 100 V was used to deposit the CrN interlayer. Wear tests performed in a reciprocating manner against Si3N4 balls showed specific wear rates lower than, or similar to that of CoCrMo. The study suggests that low negative bias voltages may contribute to a better performance of SiNx coatings in terms of adhesion. The low wear rates found in the current study support further development of silicon nitride-based coatings towards clinical application.
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| 22. |
- Ganvir, Ashish, 1991-, et al.
(författare)
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A Facile Approach to Deposit Graphenaceous Composite Coatings by Suspension Plasma Spraying
- 2019
-
Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 9:3
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Tidskriftsartikel (refereegranskat)abstract
- This paper demonstrates, for the first time ever, the deposition of graphenaceous composite coatings using an easy, yet robust, suspension plasma spraying (SPS) process. As a case study, a composite coating comprising 8 wt.% of yttria-stabilized-zirconia (8YSZ) and reinforced with graphene oxide (GO) was deposited on a steel substrate. The coatings were sprayed using an 8YSZ-GO mixed suspension with varied plasma spray parameters. Establishing the possibility of retaining the graphene in a ceramic matrix using SPS was of specific interest. Electron microscopy and Raman spectroscopy confirmed the presence of graphenaceous material distributed throughout the coating in the 8YSZ matrix. The experimental results discussed in this work confirm that SPS is an immensely attractive pathway to incorporate a graphenaceous material into virtually any matrix material and can potentially have major implications in enabling the deposition of large-area graphene-containing coatings for diverse functional applications.
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| 23. |
- Ganvir, Ashish, et al.
(författare)
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Influence of Isothermal Heat Treatment on Porosity and Crystallite Size in Axial Suspension Plasma Sprayed Thermal Barrier Coatings for Gas Turbine Applications
- 2017
-
Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 7:1, s. 1-14
-
Tidskriftsartikel (refereegranskat)abstract
- xial suspension plasma spraying (ASPS) is an advanced thermal spraying technique, which enables the creation of specific microstructures in thermal barrier coatings (TBCs) used for gas turbine applications. However, the widely varying dimensional scale of pores, ranging from a few nanometers to a few tenths of micrometers, makes it difficult to experimentally measure and analyze porosity in SPS coatings and correlate it with thermal conductivity or other functional characteristics of the TBCs. In this work, an image analysis technique carried out at two distinct magnifications, i.e., low (500×) and high (10,000×), was adopted to analyze the wide range of porosity. Isothermal heat treatment of five different coatings was performed at 1150 °C for 200 h under a controlled atmosphere. Significant microstructural changes, such as inter-columnar spacing widening or coalescence of pores (pore coarsening), closure or densification of pores (sintering) and crystallite size growth, were noticed in all the coatings. The noted changes in thermal conductivity of the coatings following isothermal heat treatment are attributable to sintering, crystallite size growth and pore coarsening
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| 24. |
- Gharavi, Mohammad Amin, et al.
(författare)
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Phase Transformation and Superstructure Formation in (Ti-0.5, Mg-0.5)N Thin Films through High-Temperature Annealing
- 2021
-
Ingår i: Coatings. - : MDPI. - 2079-6412. ; 11:1
-
Tidskriftsartikel (refereegranskat)abstract
- (Ti-0.5, Mg-0.5)N thin films were synthesized by reactive dc magnetron sputtering from elemental targets onto c-cut sapphire substrates. Characterization by theta-2 theta X-ray diffraction and pole figure measurements shows a rock-salt cubic structure with (111)-oriented growth and a twin-domain structure. The films exhibit an electrical resistivity of 150 m omega center dot cm, as measured by four-point-probe, and a Seebeck coefficient of -25 mu V/K. It is shown that high temperature (similar to 800 degrees C) annealing in a nitrogen atmosphere leads to the formation of a cubic LiTiO2-type superstructure as seen by high-resolution scanning transmission electron microscopy. The corresponding phase formation is possibly influenced by oxygen contamination present in the as-deposited films resulting in a cubic superstructure. Density functional theory calculations utilizing the generalized gradient approximation (GGA) functionals show that the LiTiO2-type TiMgN2 structure has a 0.07 eV direct bandgap.
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| 25. |
- Gidlund, Henrik, et al.
(författare)
-
Road surface photometric characterisation and its impact on energy savings
- 2019
-
Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 9:5
-
Tidskriftsartikel (refereegranskat)abstract
- How road surfaces reflect light in space is a physical characteristic that plays a key role in the design of road lighting installations: by European Standards the average luminance is the target quantity to assure the required safety conditions of the motorized road traffic. Lighting systems are designed (luminous flux installed per kilometre) to comply with the above requirement, starting from reference values of road surfaces reflection published in an old scientific document. These data are obsolete and not representative of current road surfaces, but they are still used to design current LED lighting systems. European Community funded a SURFACE project to provide to EU standard organization new traceable reference data, representative of current road surfaces used in EU. The paper presents the data collections and the impact on road lighting of using available old reference data versus SURFACE collected data of current road surfaces. Results highlight advantages in using bright pavements as well the need for introducing systems for flux control in road lighting installation to compensate for the discrepancies between current reference data and actual road surface data.
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| 26. |
- Goodwin, Christopher M., et al.
(författare)
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Soft Ion Sputtering of PAni Studied by XPS, AFM, TOF-SIMS, and STS
- 2020
-
Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 10:10
-
Tidskriftsartikel (refereegranskat)abstract
- Herein is a study of the soft sputtering method, gas cluster ion sputtering (GCIS), and its effects on the atomic, morphologic, and band structure properties of polyaniline (PAni) as studied with X-ray photoelectron spectroscopy (XPS), time-of-flight secondary ion mass spectrometry, atomic force microscopy, and scanning tunneling spectroscopy (STS). The GCIS source used was a 1000 argon atom cluster with 4 keV energy, which resulted in a sputter yield of 3.4 +/- 0.2 x 10-3 nm(3) per argon atom. Soft ion sputtering reduced the sample by explicitly removing the oxidized contaminants as determined by surface sensitive techniques: XPS and Time-of-flight secondary ion mass spectrometry (TOF-SIMS). By the use of STS we found that by removing the oxidized components, an overall shift of electronic states occurred, transitioning the states closer to the Fermi edge by 0.3 V.
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| 27. |
- Gozali, Ebrahim, et al.
(författare)
-
Numerical Modeling of a Short-Dwell Coater for Bio-Based Coating ApplicationsCoatings
- 2020
-
Ingår i: Coatings. - : MDPI. - 2079-6412. ; 11:1
-
Tidskriftsartikel (refereegranskat)abstract
- Computational fluid dynamics (CFD) simulations were used for the evaluation of critical issues associated with coating processes with the aim of developing and optimizing this important industrial technology. Four different models, namely, the constant viscosity, shear thinning, Oldroyd-B viscoelastic, and Giesekus models, were analyzed and compared in a short-dwell coater (SDC) using a bio-based coating material. The simulation results showed that the primary vortex formations predicted by the viscoelastic models were highly dependent on the flow Deborah number, resulting in uneven stress distribution over the coated surface. For the viscoelastic models, the dominance of elastic forces over viscous forces gave rise to significant normal stress difference, primarily along the surface of the substrate paper. The shear-thinning phenomena predicted by the Giesekus model, however, tended to relax the stress development in contrast to the Oldroyd-B model. The observations indicate that a reduced coating velocity or modification of the coating material with a reduced relaxation time constant can significantly enhance the uniformity and thickness of the coating over the coated surface under controlled conditions.
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| 28. |
- Greczynski, Grzegorz, et al.
(författare)
-
Control over the Phase Formation in Metastable Transition Metal Nitride Thin Films by Tuning the Al+ Subplantation Depth
- 2019
-
Ingår i: Coatings. - : MDPI. - 2079-6412. ; 9:1
-
Tidskriftsartikel (refereegranskat)abstract
- The performance of transition metal nitride based coatings deposited by magnetron sputtering, in a broad range of applications including wear-protective coatings on cutting tools and components in automotive engines, is determined by their phase content. The classical example is the precipitation of thermodynamically-favored wurtzite-AlN while alloying TiN with Al to obtain ternary single phase NaCl-structure films with improved high-temperature oxidation resistance. Here, we report on reactive high-power impulse and direct current magnetron co-sputtering (HiPIMS/DCMS) growth of Ti0.31Al0.69N and Zr0.48Al0.52N thin films. The Al concentrations are intentionally chosen to be higher than theoretically predicted solubility limits for the rock salt structure. The goal is to investigate the effect of the incident Al+ energy E-Al(+), controlled by varying the amplitude of the substrate bias applied synchronously with the Al+-rich portion of the ion flux from the Al-HiPIMS source, on the crystalline phase formation. For EAl+ amp;lt;= 60 eV, films contain predominantly the wurtzite phase. With increasing E-Al(+), and thus, the Al subplantation depth, the relative fraction of the NaCl structure increases and eventually for E-Al(+) amp;gt; 250 eV, Ti0.31Al0.69N and Zr0.48Al0.52N layers contain more than 95% of the rock salt phase. Thus, the separation of the film forming species in time and energy domains determines the phase formation of Ti0.31Al0.69N and Zr0.48Al0.52N layers and enables the growth of the cubic phase outside of the predicted Al concentration range. The new film growth concept can be applied to the entire family of multinary transition metal aluminum nitrides, where one of the metallic film constituents is available in the ionized form while the other arrives as neutral.
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| 29. |
- Hans, Marcus, et al.
(författare)
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Stress-Dependent Elasticity of TiAlN Coatings
- 2019
-
Ingår i: Coatings. - : MDPI. - 2079-6412. ; 9:1
-
Tidskriftsartikel (refereegranskat)abstract
- We investigate the effect of continuous vs. periodically interrupted plasma exposure during cathodic arc evaporation on the elastic modulus as well as the residual stress state of metastable cubic TiAlN coatings. Nanoindentation reveals that the elastic modulus of TiAlN grown at floating potential with continuous plasma exposure is 7%-11% larger than for coatings grown with periodically interrupted plasma exposure due to substrate rotation. In combination with X-ray stress analysis, it is evident that the elastic modulus is governed by the residual stress state. The experimental dependence of the elastic modulus on the stress state is in excellent agreement with ab initio predictions. The macroparticle surface coverage exhibits a strong angular dependence as both density and size of incorporated macroparticles are significantly lower during continuous plasma exposure. Scanning transmission electron microscopy in combination with energy dispersive X-ray spectroscopy reveals the formation of underdense boundary regions between the matrix and TiN-rich macroparticles. The estimated porosity is on the order of 1% and a porosity-induced elastic modulus reduction of 5%-9% may be expected based on effective medium theory. It appears reasonable to assume that these underdense boundary regions enable stress relaxation causing the experimentally determined reduction in elastic modulus as the population of macroparticles is increased.
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| 30. |
- Haziri, Veton, et al.
(författare)
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Oxygen Interactions with Covalently Grafted 2D Nanometric Carboxyphenyl Thin Films : An Experimental and DFT Study
- 2022
-
Ingår i: Coatings. - : MDPI. - 2079-6412. ; 12:1
-
Tidskriftsartikel (refereegranskat)abstract
- Surface modification is a hot topic in electrochemistry and material sciences because it affects the way materials are used. In this paper, a method for covalently attaching carboxyphenyl (PhCOOH) groups to a gold electrode is presented. These groups were grafted onto the electrode surface electrochemically via reduction of aryldiazonium salt. The resulting grafted surface was characterized using cyclic voltammetry (CV) before and after the functionalization procedure to validate the presence of the grafted layer. The grafting of PhCOOH groups was confirmed by analyzing electrode thickness and composition by ellipsometry and X-ray photoelectron spectroscopy (XPS). Density functional theory (DFT) calculations indicated that the grafted layers provide a stable platform and resolved, for the first time, their interactions with oxygen.
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| 31. |
- Idris, Alamin, et al.
(författare)
-
Oxygen Barrier Performance of Poly (Vinyl Alcohol) Coating Films with Different Induced Crystallinity and Model Predictions
- 2021
-
Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 11, s. 1-12
-
Tidskriftsartikel (refereegranskat)abstract
- The presence of the crystalline regions in poly(vinyl alcohol) coating films acts as barrier clusters forcing the gas molecules to diffuse in a longer pathway in the amorphous region of the polymer, where diffusivity and solubility are promoted in comparison. Evaluating the influence of crystalline regions on the oxygen barrier property of a semi-crystalline polymer is thus essential to prepare better coating films. Poly(vinyl alcohol) coating films with varying induced crystallinity were prepared on a polyethylene terephthalate (PET) substrate by drying at different annealing temperatures for 10 min. The coating films were first delaminated from the PET substrate and then characterized using Fourier transform infrared (FTIR) spectroscopy, differential scanning calorimetry (DSC), and X-ray diffraction (XRD) techniques to determine and confirm the induced percentage of crystallinity. The barrier performance of the coating films, i.e., the oxygen transmission rate (OTR), was measured at room temperature. Results showed a decrease in the OTR values of poly(vinyl alcohol) film with an increase in the degree of crystallinity of the polymer matrix. Tortuosity-based models, i.e., modified Nielsen models, were adopted to predict the barrier property of the semi-crystalline PVOH film with uniform or randomly distributed crystallites. A modified Nielsen model for orderly distributed crystallites with an aspect ratio of 3.4 and for randomly distributed crystallites with an aspect ratio of 10.4 resulted in a good correlation with the experimental observation. For the randomly distributed crystallites, lower absolute average relative errors of 4.66, 4.45, and 5.79% were observed as compared to orderly distributed crystallites when the degree of crystallinity was obtained using FTIR, DSC, and XRD data, respectively.
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| 32. |
- Li, Shaohui, et al.
(författare)
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Ab Initio Predicted Alloying Effects on the Elastic Properties of AlxHf1-xNbTaTiZr High Entropy Alloys
- 2015
-
Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 5:3, s. 366-377
-
Tidskriftsartikel (refereegranskat)abstract
- Using ab initio alloy theory, we investigate the equilibrium bulk properties and elastic mechanics of the single bcc solid-solution AlxHf1-xNbTaTiZr (x = 0-0.7, 1.0) high entropy alloys. Ab initio predicted equilibrium volume is consistent with the available experiment. We make a detailed investigation of the alloying effect of Al and Hf on the equilibrium volume, elastic constants and polycrystalline elastic moduli. Results imply that the partial replacement Hf with Al increases the stability of the bcc phase and decreases the ductility of the AlxHf1-xNbTaTiZr HEAs. The inner ductility of Al0.4Hf0.6NbTaTiZr is predicted by the calculations of ideal tensile strength.
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| 33. |
- Liu, Ya, 1991, et al.
(författare)
-
Surface modification of graphene for use as a structural Fortifier in water-borne epoxy coatings
- 2019
-
Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 9:11
-
Tidskriftsartikel (refereegranskat)abstract
- Graphene, the typical two-dimensional sp2 hybridized carbon allotrope, is widely used as a filler for improving the mechanical performance of polymers. However, its superhydrophobic surface makes it a big challenge to obtain stable graphene dispersions, especially in water-borne systems. On the contrary, graphene oxide (GO) shows excellent dispersibility in water, but strong oxidants and acids destroy its structure and degrade its mechanical properties. This largely limits its application in water-borne coatings. In this work, graphene from mechanical exfoliation was surface modified by p-aminophenol derived diazonium salt to achieve a homogenous dispersion. Moreover, the hydroxyl groups in p-aminophenol are able to combine with epoxy resins during the curing process to improve mechanical performance of the final coatings. The result shows that functionalized graphene shows a lower coefficient of friction and better abrasion resistance compared to GO.
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| 34. |
- Mahade, Satyapal, 1987-, et al.
(författare)
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Erosion Performance of Atmospheric Plasma Sprayed Thermal Barrier Coatings with Diverse Porosity Levels
- 2021
-
Ingår i: Coatings. - : MDPI. - 2079-6412. ; 11:1, s. 1-21
-
Tidskriftsartikel (refereegranskat)abstract
- Thermal barrier coatings (TBCs) prolong the durability of gas turbine engine componentsand enable them to operate at high temperature. Several degradation mechanisms limit the durability of TBCs during their service. Since the atmospheric plasma spray (APS) processed 7–8 wt.% yttria stabilized zirconia (YSZ) TBCs widely utilized for gas turbine applications are susceptible to erosion damage, this work aims to evaluate the influence of their porosity levels on erosion behavior. Eight different APS TBCs were produced from 3 different spray powders with porosity ranging from 14% to 24%. The as-deposited TBCs were examined by SEM analysis. A licensed software was used to quantify the different microstructural features. Mechanical properties of the as-deposited TBCs were evaluated using micro-indentation technique. The as-deposited TBCs were subjected to erosion tests at different angles of erodent impact and their erosion performance was evaluated. Based on the results, microstructure-mechanical property-erosion performance was correlated. Findings from this work provide new insights into the microstructural features desired for improved erosion performance of APS deposited YSZ TBCs.
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| 35. |
- Michalak, Monika, et al.
(författare)
-
Wear Behavior Analysis of Al2O3 Coatings Manufactured by APS and HVOF Spraying Processes Using Powder and Suspension Feedstocks
- 2021
-
Ingår i: Coatings. - : MDPI. - 2079-6412. ; 11:8
-
Tidskriftsartikel (refereegranskat)abstract
- Thermally sprayed ceramic coatings are applied for the protection of surfaces that are exposed mainly to wear, high temperatures, and corrosion. In recent years, great interest has been garnered by spray processes with submicrometric and nanometric feedstock materials, due to the refinement of the structure and improved coating properties. This paper compares the microstructure and tribological properties of alumina coatings sprayed using conventional atmospheric plasma spraying (APS), and various methods that use finely grained suspension feedstocks, namely, suspension plasma spraying (SPS) and suspension high-velocity oxy-fuel spraying (S-HVOF). Furthermore, the suspension plasma-sprayed Al2O3 coatings have been deposited with radial (SPS) and axial (A-SPS) feedstock injection. The results showed that all suspension-based coatings demonstrated much better wear resistance than the powder-sprayed ones. S-HVOF and axial suspension plasma spraying (A-SPS) allowed for the deposition of the most dense and homogeneous coatings. Dense-structured coatings with low porosity (4 vol.%) and good cohesion to the metallic substrate, containing a high content of alpha-Al2O3 phase (56 vol.%) and a very low wear rate (0.2 +/- 0.04 mm(3) x 10(-6)/(N center dot m)), were produced with the S-HVOF method. The wear mechanism of ceramic coatings included the adhesive wear mode supported by the fatigue-induced material delamination. Moreover, the presence of wear debris and tribofilm was confirmed. Finally, the coefficient of friction for the coatings was in the range between 0.44 and 0.68, with the highest values being recorded for APS sprayed coatings.
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| 36. |
- Mulone, Antonio, 1989, et al.
(författare)
-
Improvement in the Wear Resistance under Dry Friction of Electrodeposited Fe-W Coatings through Heat Treatments
- 2019
-
Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 9:2, s. 66-
-
Tidskriftsartikel (refereegranskat)abstract
- The influence of the microstructural transformations upon heat treatments on the wear resistance of Fe-W coatings is studied. The coatings are electrodeposited from a glycolate-citrate plating bath with 24 at.% of W, and the wear resistance is investigated under dry friction conditions using ball-on-disc sliding tests. The samples were annealed in Ar atmosphere at different temperatures up to 800 °C. The microstructural transformations were studied by means of X-ray Diffraction (XRD), Scanning Electron Microscopy (SEM), and Electron Backscattered Diffraction (EBSD) technique. Except for the coating annealed at 800 °C, all the tested coatings suffered severe tribo-oxidation which resulted in the formation of deep cracks, i.e., ~15 μm in depth, within the wear track. The precipitation of the secondary phases, i.e., Fe2W and FeWO4, on the surface of the sample annealed at 800 °C increased the resistance to tribo-oxidation leading to wear tracks with an average depth of ~3 μm. Hence, the Fe-W coating annealed at 800 °C was characterized with a higher wear resistance resulting in a wear rate comparable to electrodeposited hard chromium coatings, i.e., 3 and 4 × 10−6 mm3/N m, respectively.
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| 37. |
- Nazarov, A, et al.
(författare)
-
Vapour phase deposition of thin siloxane coatings on the iron surface. The impact of the layer structure and oxygen adsorption on corrosion stability
- 2021
-
Ingår i: Coatings. - : MDPI. - 2079-6412. ; 11:10
-
Tidskriftsartikel (refereegranskat)abstract
- The mechanism of iron corrosion protection by thin siloxane films was clarified. Quartz crystal microbalance technique (QCM) was applied to control the vapour phase deposition of alkoxysilanes and the formation of thin siloxane films. It was shown that the addition of water vapour increased the thickness of the grafted siloxane films. Crystal-like films spontaneously grow to 10–16 monolayers at 100% RH of Ar flow due to the catalytic effect of the surface. X-ray photoelectron (XPS) and Auger spectroscopies analysed the thin siloxane films and Scanning Kelvin Probe (SKP) showed the formation of iron-siloxane bonds passivating the iron surface. The films showed high hydrophobicity and corrosion inhibition in humid air contaminated by sulphur dioxide. Thick films were less ordered, hydrophilic and accelerated the corrosion of iron. For corrosion protection, the presence of oxygen in the atmosphere is extremely important. In a wet Ar atmosphere, contaminated by sulphur dioxide, the surfaces are not stable and quickly corroded. Oxygen adsorption stabilizes the surface oxide film that correspondingly preserves the anchoring iron-siloxane bonds and enables corrosion protection by the coating. © 2021 by the authors.
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| 38. |
- Noe, Camilla, et al.
(författare)
-
UV-Cured Biodegradable Methacrylated Starch-Based Coatings
- 2021
-
Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 11:2
-
Tidskriftsartikel (refereegranskat)abstract
- Promising UV-curable starch-based coatings were fabricated by utilizing methacrylated starch. The aqueous methacrylated starch solution was cast on a glass substrate, and UV-cured after drying. The efficiency of UV-curing process was monitored with gel percentage measurements. The thermal and mechanical properties of the fabricated UV-cured coatings were investigated through differential scanning calorimetry and tensile test and compared with the starch-based uncured casted coatings. A complete characterization of the surface properties was performed by means of pencil hardness, adhesion, solvent resistance, and surface tension measurements. The cross-linking by UV-curing significantly enhanced the mechanical and surface properties of the coating. The effect of UV-curing on the biodegradability of the coating was evaluated by following the enzymatic degradation by alpha-amylase by determining the amount of glucose and maltose released from the coatings. UV-cured methacrylated starch based coating with promising material and surface properties and retained biodegradation potential was demonstrated.
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| 39. |
- Oliveira, Joao, et al.
(författare)
-
Correlation between Substrate Ion Fluxes and the Properties of Diamond-Like Carbon Films Deposited by Deep Oscillation Magnetron Sputtering in Ar and Ar plus Ne Plasmas
- 2020
-
Ingår i: Coatings. - : MDPI. - 2079-6412. ; 10:10
-
Tidskriftsartikel (refereegranskat)abstract
- Recently, the use of Ne as a processing gas has been shown to increase the ionization degree of carbon in High Power Impulse Magnetron Sputtering (HiPIMS) plasmas. In this work, time-resolved measurements of the substrate's current density were carried out in order to study the time evolution of the ionic species arriving at the growing film. The addition of Ne to the plasma resulted in a steep increase of the sp(3)/sp(2) ratio in the films once the Ne contents in the processing atmosphere exceeded 26%. Increasing the Ne content is shown to increase both the total number of C ions generated in the plasmas and the ratio of C/gaseous ions. The time-resolved substrate ion current density was used to evaluate the possibility of substrate biasing synchronizing with the discharge pulses in the HiPIMS process. It is shown that in pure Ar plasmas, substrate biasing should be confined to the time interval between 25 and 40 mu s after the pulse starts, in order to maximize the C+/Ar+ ratio bombarding the substrate and minimize the formation of film stresses. However, Ne addition to the processing gas shortens the traveling time of the carbon species towards the substrate, reducing the separation between the gaseous and carbon ion arrival times.
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| 40. |
- Pélissier, Krystel, et al.
(författare)
-
Multiscale and multi-technical approach to characterize the hot-dip galvanized steel surface and its consequence(S) on paint adhesion and tendency to blistering
- 2021
-
Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 11:6
-
Tidskriftsartikel (refereegranskat)abstract
- It is well known that the surface state (cleanliness, composition) of galvanized steel prior to the application of an organic coating is an important parameter. The surface state will affect the adhesion properties of the complete system and therefore will also impact its corrosion resistance and its tendency to blistering. Before the application of a pretreatment layer, galvanized steel strips are normally alkaline cleaned. This step is known to remove the native oxide film formed on hot dip galvanized steel after processing and appears as one of the most important steps to study the impact of the surface properties on the performance of painted systems. This study focused on making use of the cleaning step to input a variability on the surface composition (mainly surface concentration of aluminum) and evaluate its consequence(s) on the performance of a complete paint system. The results showed that, a variability in terms of surface aluminum concentration could be achieved by the cleaning step and that signs of performance improvement in terms of adhesion and tendency to blistering were spotted with a low content of aluminum at the surface.
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| 41. |
- Pinate, Santiago, et al.
(författare)
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Wear behavior of Ni-based composite coatings with dual nano-SiC : Graphite powder mix
- 2020
-
Ingår i: Coatings. - : MDPI. - 2079-6412. ; 10:11
-
Tidskriftsartikel (refereegranskat)abstract
- This work explores the surface protection against wear provided by electroplated metal matrix composite coatings containing hard and lubricant particles. The second phase mix was selected to provide wear resistance by hardening the material and decreasing the friction coefficient. In this study, the capacity of providing wear protection by nano-SiC and self-lubrication by submicron graphite was addressed. Nickel-based composites with a dual powder mix of SiC 60 nm and graphite 400 nm, combined on a 10:10 g L−1 ratio, were produced by electrocodeposition. In addition, to better understand their synergy, mono-composites with SiC 60 nm or Graphite 400 nm with a powder load of 10 g L−1 were also produced. Pure nickel was also electrodeposited under the same conditions as a benchmark. Electron backscatter diffraction (EBSD) maps and chemical composition analysis were used to correlate the results from microhardness, wear resistance, and friction to the microstructure and particle incorporation rate. The wear rate tested by pin-on-disc decreased when the codeposition fraction and microhardness increased. Three main factors were determined to contribute to the coating hardness: Intrinsic hardness of the particle type, strengthening by grain refinement, and dispersion strengthening. The composites containing SiC provided the best wear protection due to the highest microhardness and grain refinement.
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| 42. |
- Prusakova, Lucie, et al.
(författare)
-
Room Temperature Reactive Deposition of InGaZnO and ZnSnO Amorphous Oxide Semiconductors for Flexible Electronics
- 2020
-
Ingår i: Coatings. - : MDPI. - 2079-6412. ; 10:1
-
Tidskriftsartikel (refereegranskat)abstract
- Amorphous oxide semiconductors (AOSs) are interesting materials which combine optical transparency with high electron mobility. AOSs can be prepared at low temperatures by high throughput deposition techniques such as magnetron sputtering and are thus suitable for flexible transparent electronics such as flexible displays, thin-film transistors, and sensors. In magnetron sputtering the energy input into the growing film can be controlled by the plasma conditions instead of the substrate temperature. Here, we report on magnetron sputtering of InGaZnO (IGZO) and ZnSnO (ZTO) with a focus on the effect of deposition conditions on the film properties. IGZO films were deposited by radio-frequency (RF) sputtering from an oxide target while for ZTO, reactive sputtering from an alloy target was used. All films were deposited without substrate heating and characterized with respect to microstructure, electron mobility, and resistivity. The best as-deposited IGZO films exhibited a resistivity of about 2 x 10(-2) Ohm center dot cm and an electron mobility of 18 cm(2)center dot V-1 center dot s(-1). The lateral distribution of the electrical properties in such films is mainly related to the activity and amount of oxygen reaching the substrate surface as well as its spatial distribution. The lateral uniformity is strongly influenced by the composition and energy of the material flux towards the substrate.
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| 43. |
- Rollini, Manuela, et al.
(författare)
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Antimicrobial Performance of Two Different Packaging Materials on the Microbiological Quality of Fresh Salmon
- 2016
-
Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 6:1
-
Tidskriftsartikel (refereegranskat)abstract
- In the present research the antimicrobial activity of two active packaging materials on the spoilage microbiota of fresh salmon fillets was tested. A PET-coated film (PET: Polyethylene Terephthalate) containing lysozyme and lactoferrin was tested in parallel with a carvacrol-coextruded multilayer film. Salmon fillet samples were stored up to four days at 0 and 5 °C, comparatively. The carvacrol multilayer film was found effective in preventing mesophiles and psychrotrophs at shorter storage time and at lower temperature (4.0 compared to 5.0 log CFU/g in the control sample—CFU: Colony Forming Units). Lysozyme/lactoferrin-coated PET was instead efficient in decreasing H2S-producing bacteria at longer storage time and higher temperature (2.7 instead of 4.7 log CFU/g in the control sample). Even if is not intended as a way to “clean” a contaminated food product, an active package solution can indeed contribute to reducing the microbial population in food items, thus lowering the risk of food-related diseases.
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| 44. |
- Rosoiu, Sabrina, et al.
(författare)
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Comparative Study of Ni-Sn Alloys Electrodeposited from Choline Chloride-Based Ionic Liquids in Direct and Pulsed Current
- 2019
-
Ingår i: Coatings. - : MDPI. - 2079-6412. ; 9:12
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Tidskriftsartikel (refereegranskat)abstract
- This work presents, for the first time, the electrodeposition of Ni-Sn alloys in pulse current, from deep eutectic solvents (choline chloride: ethylene glycol eutectic mixture). Additionally, in this study, we report a comparison of the electrodeposition methods known as pulse and direct current. The elemental composition of the films, evaluated from EDX, remained almost constant independently on the electrodeposition parameters. The XRD data revealed the presence of the NiSn metastable phase, which has been confirmed by DSC analysis. This phase shows a nanocrystalline structure with crystallite sizes between 12 and 20 nm. The use of pulse current electrodeposition method has led to an improvement of alloys’ mechanical properties. Moreover, by controlling the electrodeposition parameters, we succeeded in tuning the mechanical properties of the coatings prepared through the PC method. We showed that the hardness parameters exhibited by the Ni-Sn alloys are strongly dependent on their crystallite sizes.
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| 45. |
- Rossi, Stefano, et al.
(författare)
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Colored paints containing nir-reflective pigments exposed to accelerated ultraviolet radiation aging with possible application as roof coatings
- 2020
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Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 10:11, s. 1-18
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Tidskriftsartikel (refereegranskat)abstract
- This study aims to evaluate the difference in thermal behavior among paints with the presence of traditional and NIR pigments by means of a simple and cheap laboratory-scale test. Considering these goals, the thermal and esthetical properties of two different cool coatings were assessed, highlighting their positive and limited aspects. Two different complex near-infrared inorganic reflective (NIR) pigments with yellow and black respectably colors were mixed in an acrylic waterborne copolymer binder. The paint formulations were applied on steel panels. The thermal performance of the coatings was investigated in the NIR-region of the light spectrum by exposing the samples to an IR-lamp. The outer and inner surface temperatures of the painted panels were recorded using thermocouples and an IR camera. The samples were aged by artificial UV-B light exposure. Color and specular gloss changes at different exposure times were evaluated. The behavior of the cool coatings was compared with that of conventional coatings with similar color characteristics. The black cool coating achieved a maximum temperature decrease, compared to the conventional black one, of approximately 12◦C. The stability for the cool coatings was very similar to that of the conventional coating, indicating that black pigment could be a potential candidate for cool-coating applications. The yellow cool coatings did not show a significant decrease in temperature compared to the conventional paint. The gloss and color changes resulted as influenced by the types and amount of pigments.
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| 46. |
- Rusu, Caterina, et al.
(författare)
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The potential of functionalized ceramic particles in coatings for improved scratch resistance
- 2018
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Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 8:6
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Tidskriftsartikel (refereegranskat)abstract
- The top layer of a typical high pressure floor laminate (HPL) consists of a melamine formaldehyde (MF) impregnated special wear layer (overlay) with alumina particles. This top layer plays a crucial role in determining the mechanical properties of the laminate. For HPLs, scratch resistance and scratch visibility are particularly important properties. This study aimed to improve the mechanical properties, particularly the scratch resistance, by adjusting the composition of the overlay. Laminates containing alumina particles were prepared and tested. These alumina particles were additionally functionalized with a silane coupling agent to ensure better adhesion between the particles and the resin. The functionalized particles led to enhanced scratch resistance of the laminates as well as improved dispersion of the particles within the resin. Micro scratch testing revealed that by using functionalized particles, the scratch surface damage was reduced and the recovery characteristics of the surface layer were improved. Higher scratch resistance and scratch hardness were thus obtained, along with a reduced scratch visibility.
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| 47. |
- Sadeghimeresht, Esmaeil, 1985-, et al.
(författare)
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A Comparative Study of Corrosion Resistance for HVAF-Sprayed Fe- and Co-Based Coatings
- 2016
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Ingår i: Coatings. - Basel, Switzerland : MDPI. - 2079-6412. ; 6:2, s. 1-15
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Forskningsöversikt (refereegranskat)abstract
- There is an increasing demand to replace Co-based coatings with cheap and environmentally friendly Fe-based coatings in corrosive environments. The main objective of this work was to evaluate whether Fe-based coatings could present a better corrosion performance than Co-based coatings. Therefore, two types of Fe-based and one type of Co-based coatings with chemical compositions (in wt %) of Fe-28Cr-16Ni-1.85C (FeNiCrC), Fe-17Cr-12Ni (FeNiCr), andCo-28Cr-1C (CoCrC) were produced by High Velocity Air Fuel (HVAF) spraying. The corrosion behavior of the coatings was studied comparatively by electrochemical tests in 3.5 wt % NaCl solutionat 25 C. The polarization test results showed that the FeCrNiC coating protected the underlying substrate better than the CoCrC coating, while the FeCrNi coating failed to hinder the penetration of corrosive ions. Electrochemical impedance spectroscopy (EIS) measurements revealed that thesolution penetrated into the coating through defects, however the corrosion process slowed down due to clogging of the interconnected defects by corrosion products. Increasing the in-flight average particle temperature from 1400 C to 1500 C led to a denser coating with fewer defects which seemed to improve the corrosion resistance of the FeCrNiC coating. The high-alloyed Fe-based coatings had the best corrosion protection performance and can thus be recommended as a potential alternative toCo-based coatings.
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| 48. |
- Sadeghimeresht, Esmaeil, 1985-, et al.
(författare)
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Electrochemical Behavior of Bilayer Thermal-Spray Coatings in Low-Temperature Corrosion Protection
- 2017
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Ingår i: Coatings. - : MDPI AG. - 2079-6412. ; 7:10, s. 1-13
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Tidskriftsartikel (refereegranskat)abstract
- Cr3C2-NiCr coatings are greatly used to protect critical components in corrosive environments and to extend their lifetime and/or improve functional performance. However, the pores formed during spraying restrict the coating’s applicability area for many corrosion protection applications. To overcome this technical challenge, bilayer coatings have been developed, in which an additional layer (the so-called intermediate layer) is deposited on the substrate before spraying the Cr3C2-NiCr coating (the so-called top layer). The corrosion behavior of the bilayer coating depends on the composition and microstructure of each layer. In the present work, different single-layer coatings (i.e., Cr3C2-NiCr, Fe- and Ni-based coatings) were initially sprayed by a high-velocity air fuel (HVAF) process. Microstructure analysis, as well as electrochemical tests, for example, open-circuit potential (OCP) and polarization tests, were performed. The potential difference (Delta E) had a great influence on galvanic corrosion between the top and intermediate layers, and thus, the coatings were ranked based on the OCP values (from high to low) as follows: NiCoCrAlY > NiCr > Cr3C2-NiCr > NiAl > Fe-based coatings (alloyed with Cr) > pure Ni. The Ni-based coatings were chosen to be further used as intermediate layers with the Cr3C2-NiCr top layer due to their capabilities to show high OCP. The corrosion resistance (R-p) of the bilayer coatings was ranked (from high to low) as follows: NiCoCrAlY/Cr3C2-NiCr > NiCr/Cr3C2-NiCr > NiAl/Cr3C2-NiCr > Ni/Cr3C2-NiCr. It was shown that splat boundaries and interconnected pores are detrimental for corrosion resistance, however, a sufficient reservoir of protective scale-forming elements (such as Cr or/and Al) in the intermediate layer can significantly improve the corrosion resistance.
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| 49. |
- Serban, Alexandra, et al.
(författare)
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High-Selectivity Growth of GaN Nanorod Arrays by Liquid-Target Magnetron Sputter Epitaxy
- 2020
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Ingår i: Coatings. - : MDPI. - 2079-6412. ; 10:8
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Tidskriftsartikel (refereegranskat)abstract
- Selective-area grown, catalyst-free GaN nanorod (NR) arrays grown on Si substrates have been realized using liquid-target reactive magnetron sputter epitaxy (MSE). Focused ion beam lithography (FIBL) was applied to pattern Si substrates with TiN(x)masks. A liquid Ga target was sputtered in a mixture gas of Ar and N-2, ranging the N(2)partial pressure (P-N) ratio from 100% to 50%. The growth of NRs shows a strong correlation withP(N)on the selectivity, coalescence, and growth rate of NRs in both radial and axial directions. The growth rate of NRs formed inside the nanoholes increases monotonically withP(N). TheP(N)ratio between 80% and 90% was found to render both a high growth rate and high selectivity. When theP(N)ratio was below 80%, multiple NRs were formed in the nanoholes. For aP(N)ratio higher than 90%, parasitic NRs were grown on the mask. An observed dependence of growth behavior upon theP(N)ratio is attributed to a change in the effective Ga/N ratio on the substrate surface, as an effect of impinging reactive species, surface diffusivity, and residence time of adatoms. The mechanism of NR growth control was further investigated by studying the effect of nanoholes array pitch and growth temperature. The surface diffusion and the direct impingement of adatoms were found to be the dominant factors affecting the lateral and axial growth rates of NR, respectively, which were well elucidated by the collection area model.
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| 50. |
- Sharif, Umer, et al.
(författare)
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Fracture toughness analysis of aluminum (Al) foil and its adhesion with low-density polyethylene (lpde) in the packing industry
- 2021
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Ingår i: Coatings. - : MDPI. - 2079-6412. ; 11:9
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Tidskriftsartikel (refereegranskat)abstract
- Liquid food packages consist of various polymers films, which are bonded together with Aluminum foil (Al-foil) using adhesion or by direct heat. The main aim of this research was to define important material properties such as fracture toughness and some FE-simulation material model parameters such as damage initiation, damage evolution, and the adhesion between Al-foil and low-density polyethylene (LDPE) film. This investigation is based on both physical experiments and FE simulations in ABAQUS with and without initial cracks of different lengths for comparison purposes. The final FE model in ABAQUS was used to compare the numerical input parameters in an extensive study with the ambition to investigate the materials’ parameters in cases with or without adhesion between laminates. Finally, the relation between the theoretical and experimental results for Al-foil using linear elastic fracture mechanics and modified strip yield model were shown, and the fracture toughness was calculated for two different thicknesses of Al-foil. © 2021 by the authors. Licensee MDPI, Basel, Switzerland.
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