| 1. |
- Silva-Magalhaes, Ana, et al.
(författare)
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A Friction Stir Welding case study using Temperature Controlled Robotics with a HPDC Cylinder Block and dissimilar materials joining
- 2019
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Ingår i: Journal of Manufacturing Processes. - : Elsevier. - 1526-6125 .- 2212-4616. ; 46, s. 177-184
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Tidskriftsartikel (refereegranskat)abstract
- The automotive industry is going through a radical transformation from combustion engines to fully electric propulsion, aiming at improving key performance indicators related to efficiency, environmental sustainability and economic competitiveness. In this transition period, it is important to continue the innovation of combustion engines for e.g. plug-in hybrid vehicles. This led Volvo Cars to pursue radically new manufacturing processes such as Friction Stir Welding (FSW). The work presented in this paper is a case study whereby feasibility of using FSW to join a reinforcement element into the aluminium casted Cylinder Block was studied. The complex geometry of the joint required a flexible five-axis manipulator, i.e. an industrial robot, as well as advanced process control, i.e. temperature feedback control, in order to maintain a consistent weld quality throughout the whole component. The process was successfully demonstrated in a lab environment and offers a cost-efficient solution while maintaining the durability and higher efficiency. The outcome of this study shows the great potential of implementing the FSW process in combination with High Pressure Die Casted components, such a Cylinder Block.
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| 2. |
- Silva-Magalhães, Ana, et al.
(författare)
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In-situ temperature measurement in friction stir welding of thick section aluminium alloys
- 2019
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Ingår i: Journal of Manufacturing processes. - : Elsevier. - 1526-6125 .- 2212-4616. ; 39, s. 12-17
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Tidskriftsartikel (refereegranskat)abstract
- Friction stir welding (FSW) is a reliable joining technology with a wide industrial uptake. However, several fundamentals of the process such as the temperature inside the stirred zone of the weld and its influence on mechanical properties, are not yet fully understood. This paper shows a method for accurate temperature measurements in multiple locations around the tool, to identify the location of the peak temperature, the temperature variations between the advancing and the retreating side of the tool and its relation to the tool geometry. Both standardised thermocouples in the FSW tool and the novel “tool-workpiece thermocouple” method were used to record temperatures.Bead-on-plate welds in 20 mm thickness AA6082-T6 were produced while the temperatures were measured in three locations on the FSW tool: at the shoulder outer diameter, at the transition from shoulder to probe and at the probe tip. It was found that the hottest point in the stirred zone was 607 °C and was located at the transition between the shoulder and probe, on the retreating-trailing side of the tool. The lowest temperature was found at the probe tip on the retreating-leading side of the tool.The results offer a better understanding of the temperature distribution around a FSW tool. The method presented can be applied to verification of thermal simulation models, tool design optimization, quality assurance and temperature feedback control.
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| 3. |
- Sartelli, Massimo, et al.
(författare)
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Ten golden rules for optimal antibiotic use in hospital settings: the WARNING call to action
- 2023
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Ingår i: WORLD JOURNAL OF EMERGENCY SURGERY. - 1749-7922. ; 18:1
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Forskningsöversikt (refereegranskat)abstract
- Antibiotics are recognized widely for their benefits when used appropriately. However, they are often used inappropriately despite the importance of responsible use within good clinical practice. Effective antibiotic treatment is an essential component of universal healthcare, and it is a global responsibility to ensure appropriate use. Currently, pharmaceutical companies have little incentive to develop new antibiotics due to scientific, regulatory, and financial barriers, further emphasizing the importance of appropriate antibiotic use. To address this issue, the Global Alliance for Infections in Surgery established an international multidisciplinary task force of 295 experts from 115 countries with different backgrounds. The task force developed a position statement called WARNING (Worldwide Antimicrobial Resistance National/International Network Group) aimed at raising awareness of antimicrobial resistance and improving antibiotic prescribing practices worldwide. The statement outlined is 10 axioms, or "golden rules," for the appropriate use of antibiotics that all healthcare workers should consistently adhere in clinical practice.
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| 4. |
- Silva, Ana, 1986-, et al.
(författare)
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Analysis of Plunge and Dwell Parameters of Robotic FSW Using TWT Temperature Feedback Control
- 2016
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Ingår i: Proceedings of 11th International Symposium on Friction Stir Welding. - Cambridge : TWI Ltd. ; , s. 1-11
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Konferensbidrag (övrigt vetenskapligt/konstnärligt)abstract
- Friction stir welding (FSW) and variants of the process have generated high interest in many industries due to its several advantages such as low distortion, superior mechanical properties over arc welding and the possibility of joining dissimilar materials. Increased complexity of industrial applications require a better control of the welding process in order to guarantee a consistent weld quality. This can be achieved by implementing feedback control based on sensor measurements. Previous studies have demonstrated a direct effect of weld temperature on the mechanical properties of FSW joints, [1], and therefore, temperature is chosen as primary process variable in this study.A new method for temperature measurement in FSW referred to as the Tool-WorkpieceThermocouple (TWT) method has recently been developed by De Backer. The TWT method is based on thermoelectric effect and allows accurate, fast and industrially suitable temperature monitoring during welding, without the need for thermocouples inside the tool [2]. This paper presents an application of the TWT method for optimisation of the initial weld phases, plunge and dwell, operation in conventional FSW, which can also be applied to friction stir spot welding (FSSW). An analysis of the operation parameters by using feedback temperature control is presented aiming to better control of the initial weld phases through temperature feedback.The introduction of the TWT temperature sensor provides additional process information during welding. Fast data acquisition gives opportunity to differentiate different process phases: contact of probe tip with workpiece surface; plunge phase; dwell phase. This would be followed by tool retraction for FSSW or tool traverse phase for FSW.The effect of the plunge parameters on weld temperature and duration of each phase were studied for the purpose of optimising the process with respect to process (i) robustness, (ii)time, (iii) robot deflection and (iv) quality. By using temperature feedback, it is possible to control the plunge phase to reach a predefined weld temperature, avoiding overheating of the material, which is known to have a detrimental influence on mechanical properties. The work presented in this paper is an important step in the optimization of robotic FSSW and FSW.
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| 5. |
- Silva, Ana, 1986-, et al.
(författare)
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Temperature measurements during friction stir welding
- 2017
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Ingår i: The International Journal of Advanced Manufacturing Technology. - : Springer. - 0268-3768 .- 1433-3015. ; 88:9-12, s. 2899-2908
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Tidskriftsartikel (refereegranskat)abstract
- The increasing industrial demand for lighter, more complex and multi-material components supports the devel-opment of novel joining processes with increased automationand process control. Friction stir welding (FSW) is such aprocess and has seen a fast development in several industries. This welding technique gives the opportunity of automationand online feedback control, allowing automatic adaptation to environmental and geometrical variations of the component. Weld temperature is related to the weld quality and therefore proposed to be used for feedback control. For this purpose, accurate temperature measurements are required. This paper presents an overview of temperature measurement methods applied to the FSW process. Three methods were evaluated in this work: thermocouples embedded in the tool, thermocouples embedded in the workpiece and the tool-workpiece thermocouple (TWT) method. The results show that TWT is anaccurate and fast method suitable for feedback control of FSW.
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