| 1. |
- Anantha, Krishnan Hariramabadran, et al.
(author)
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Correlative Microstructure Analysis and In Situ Corrosion Study of AISI 420 Martensitic Stainless Steel for Plastic Molding Applications
- 2017
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In: Journal of the Electrochemical Society. - : Electrochemical Society. - 0013-4651 .- 1945-7111. ; 164:4, s. C85-C93
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Journal article (peer-reviewed)abstract
- In this work, the corrosion behavior of tempered AISI 420 martensitic stainless steel (MSS) was studied by in-situ atomic force microscopy (AFM) in 0.1M NaCl and correlated with the microstructure. Thermocalc simulation, dilatometry, and X-ray diffraction (XRD) were performed to investigate phase transformation which showed the formation of M3C, M7C3, and M23C6 type of carbides and also retained austenite. Optical microscopy, scanning electron microscopy (SEM), and AFM characterization revealed undissolved carbides and tempering carbides in the martensitic matrix. Volta potential mapping measured by scanning Kelvin probe force microscopy (SKPFM) indicated higher electrochemical (practical) nobility of the carbides with respect to the martensitic matrix whereas regions adjacent to carbides showed lower nobilities due to chromium depletion. Open circuit potential and cyclic potentiodynamic polarization measurements showed metastable corrosion activities associated with a weak passive behavior and a risk for localized corrosion along certain carbide boundaries. In-situ AFM measurements revealed selective dissolution of certain carbide interphases and martensitic inter-lath regions indicating higher propensity to localized corrosion.
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| 2. |
- Anantha, Krishnan Hariramabadran, et al.
(author)
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Experimental and modelling study of the effect of tempering on the susceptibility to environment-assisted cracking of AISI 420 martensitic stainless steel
- 2019
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In: Corrosion Science. - : PERGAMON-ELSEVIER SCIENCE LTD. - 0010-938X .- 1879-0496. ; 148, s. 83-93
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Journal article (peer-reviewed)abstract
- The resistance to environment-assisted cracking (EAC) of AISI 420 martensitic stainless steel (MSS) was investigated in 0.3 M NaCl solution (room temperature) at constant loads for 30 days. The steel tempered at 250 degrees C was superior to the 500 degrees C-temper, which showed corrosion pits favouring cracking. The fracture surface showed faceted grains, cleavage, striations, and inter- and transgranular cracks, suggesting a mixed stress corrosion cracking (SCC) and hydrogen embrittlement (HE) mechanism as the cause for EAC. Finite element modelling (FEM) indicated strain/stress localization at the mouth of deep pits and at the wall of shallow pits, displaying the favoured locations for pit-to-crack transition.
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| 3. |
- Anantha, Krishnan Hariramabadran, et al.
(author)
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In situ AFM study of localized corrosion processes of tempered AISI 420 martensitic stainless steel : Effect of secondary hardening
- 2017
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In: Journal of the Electrochemical Society. - : Electrochemical Society. - 0013-4651 .- 1945-7111. ; 164:13, s. C810-C818
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Journal article (peer-reviewed)abstract
- The effect of secondary hardening of tempered AISI 420 martensitic stainless steel on the corrosion behavior in aqueous 0.01 M NaCl has been studied, in-situ, using atomic force microscopy (AFM) to monitor real-time localized corrosion processes. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy, and X-ray diffraction analyses confirmed the presence of undissolved and secondary carbides (Cr23C6, Cr7C3, Cr3C2, Cr3C, Cr2C, and CrC) as well as retained austenite, all finely dispersed in the tempered martensitic matrix. Electrochemical measurements, consisted of monitoring of the open-circuit potential vs. time and cyclic polarization in 0.01 M NaCl solution, were performed to evaluate the passivity and its breakdown, and it was seen that initiation sites for localized corrosion were predominantly peripheral sites of carbides. In-situ AFM measurements revealed that there was a sequence for localized corrosion in which the neighboring matrix next to secondary carbides dissolved first, followed by corrosive attack on regions adjacent to undissolved carbides. Tempering at 500◦C reduced the corrosion resistance and the ability to passivate in comparison to tempering at 250◦C.
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| 5. |
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| 6. |
- Hosseini, Vahid, 1987-, et al.
(author)
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Microstructure and functionality of a uniquely graded super duplex stainless steel designed by a novel arc heat treatment method
- 2018
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In: Materials Characterization. - : Elsevier BV. - 1044-5803 .- 1873-4189. ; 139, s. 390-400
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Journal article (peer-reviewed)abstract
- A novel arc heat treatment technique was applied to design a uniquely graded super duplex stainless steel (SDSS), by subjecting a single sample to a steady state temperature gradient for 10 h. A new experimental approach was used to map precipitation in microstructure, covering aging temperatures of up to 1430 °C. The microstructure was characterized and functionality was evaluated via hardness mapping. Nitrogen depletion adjacent to the fusion boundary depressed the upper temperature limit for austenite formation and influenced the phase balance above 980 °C. Austenite/ferrite boundaries deviating from Kurdjumov–Sachs orientation relationship (OR) were preferred locations for precipitation of σ at 630–1000 °C, χ at 560–1000 °C, Cr2N at 600–900 °C and R between 550 °C and 700 °C. Precipitate morphology changed with decreasing temperature; from blocky to coral-shaped for σ, from discrete blocky to elongated particles for χ, and from polygonal to disc-shaped for R. Thermodynamic calculations of phase equilibria largely agreed with observations above 750 °C when considering nitrogen loss. Formation of intermetallic phases and 475 °C-embrittlement resulted in increased hardness. A schematic diagram, correlating information about phase contents, morphologies and hardness, as a function of exposure temperature, is introduced for evaluation of functionality of microstructures.
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| 7. |
- Kharitonov, Dmitry S., et al.
(author)
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Corrosion inhibition of aluminium alloy AA6063-T5 by vanadates : Local surface chemical events elucidated by confocal Raman micro-spectroscopy
- 2019
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In: Corrosion Science. - : Elsevier BV. - 0010-938X .- 1879-0496. ; 148, s. 237-250
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Journal article (peer-reviewed)abstract
- Chemical interactions between aqueous vanadium species and aluminium alloy AA6063-T5 were investigated in vanadate-containing NaCl solutions. Confocal Raman and X-ray photoelectron spectroscopy experiments were utilised to gain insight into the mechanism of corrosion inhibition by vanadates. A greenish-grey coloured surface layer, consisting of V+4 and V+5 polymerized species, was seen to form on the alloy surface, especially on top of cathodic micrometre-sized IMPs, whereby suppressing oxygen reduction kinetics. The results suggest a two-step mechanism of corrosion inhibition in which V+5 species are first reduced to V+4 or V+3 species above cathodic IMPs, and then oxidized to mixed-valence V+5/V+4 polymerized compounds.
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| 8. |
- Kharitonov, Dmitry S., et al.
(author)
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Corrosion Inhibition of Aluminum Alloy AA6063-T5 by Vanadates: Microstructure Characterization and Corrosion Analysis
- 2018
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In: Journal of the Electrochemical Society. - : The Electrochemical Society. - 0013-4651 .- 1945-7111. ; 5:3, s. C116-C126
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Journal article (peer-reviewed)abstract
- Corrosion inhibition of aluminum alloy AA6063-T5 by vanadates (NaVO3) in 0.05 M NaCl solution has been investigated by electrochemical and weight loss measurements, and associated with microstructure and Volta potential data. X-ray diffraction, scanning electron microscopy, and energy dispersive spectroscopy analyses confirmed the presence of micrometer-sized Fe-rich Al4.01MnSi0.74, Al1.69Mg4Zn2.31, and FeAl3intermetallic phases (IMPs) and nanometer-sized CuAl2, ZnAl2, and Mg2Si precipitates in the microstructure. Scanning Kelvin probe force microscopy measurements showed Volta potential differences of up to 600 mV between the microstructure constituents indicating a high susceptibility to micro-galvanic corrosion, with interphase boundary regions exhibiting the highest propensity to corrosion. Most IMPs had cathodic character whereas some nanometer-sized Mg-rich particles exhibited anodic nature, with large Volta potential gradients within interphase regions of large cathodic particles. Electrochemical potentiodynamic polarization measurements indicated that the vanadates provided mixed corrosion inhibition effects, mitigating both oxygen reduction, occurring on cathodic IMPs, and anodic metal dissolution reaction, occurring on anodic sites, such as Mg2Si and interphase boundary regions. Electrochemical measurements indicated that the sodium metavanadate inhibitor blocks active metal dissolution, giving high inhibition efficiency (>95%) during the initial exposure, whereas long-term weight loss measurements showed that the efficacy decreases after prolonged exposure.
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| 9. |
- Kocabaş, M., et al.
(author)
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Nickel fluoride as a surface activation agent for electroless nickel coating of anodized AA1050 aluminum alloy
- 2019
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In: Surface & Coatings Technology. - : Elsevier. - 0257-8972 .- 1879-3347. ; 364, s. 231-238
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Journal article (peer-reviewed)abstract
- In this study, the use of nickel fluoride tetrahydrate (NiF 2 ·4H 2 O) as a surface activator and sealant at the same time for the coating of electroless nickel-phosphorus (Ni-P) on anodized aluminum alloy AA1050 is proposed. The usage of the activator resulted in more efficient deposition of Ni-P, improved adhesion properties, and increased wear and friction behavior as opposed to non-activated conditions. Scanning electron microscopy (SEM) and confocal laser microscopy (CLM) analyses of ultramicrotome-cut cross sections of Ni-P coated specimens, surface-activated by NiF 2 ·4H 2 O, revealed a more well-structured metal-coating interface as opposed to non-activated conditions.
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| 10. |
- Liew, YanHam, et al.
(author)
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In-situ time-lapse SKPFM investigation of sensitized AA5083 aluminum alloy to understand localized corrosion
- 2020
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In: Journal of the Electrochemical Society. - : IOP Publishing Ltd. - 0013-4651 .- 1945-7111. ; 167:14
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Journal article (peer-reviewed)abstract
- Sensitized AA5083-H2 aluminum alloy was exposed to chloride-laden thin-film electrolyte at ambient temperature (20%–85% relative humidity) and the local Volta potential measured, in-situ and in real-time, using the Scanning Kelvin Probe Force Microscopy, with the intention to elucidate the earliest stage of localized corrosion. Positive Volta potentials vs alloy matrix were measured for magnesium silicides in ambient air, which, however, underwent a severe nobility loss during corrosion, causing their nobility to invert to active potentials (negative) relative to the alloy matrix. The reason for the nobility inversion was explained by the preferential dissolution of Mg2+, which resulted in an electropositive surface. Aluminides, both with and without silicon, were seen to form the main cathodes at all exposure conditions. The local alloy matrix next to closely-separated aluminides were seen to adopt the Volta potential of the neighbor aluminides, which, hence, resulted in local corrosion protection. The phenomenon of nobility adoption introduced in this work raises questions regarding the anode-to-cathode ratio, which was observed to change during corrosion, and the resulting impact to localized micro-galvanic corrosion. This work further demonstrates that it is necessary to measure the Volta potential during corrosion to reflect the true relationship between the Volta potential and corrosion potential or breakdown potential. © 2020 The Author(s).
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