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1.
  • Duan, Shanghong, 1992, et al. (författare)
  • Determination of transverse and shear moduli of single carbon fibres
  • 2020
  • Ingår i: Carbon. - : Elsevier BV. - 0008-6223 .- 1873-3891. ; 158C, s. 772-782
  • Tidskriftsartikel (refereegranskat)abstract
    • Carbon fibres are extensively used for their high specific mechanical properties. Exploiting their high axial stiffness and strength, they are employed to reinforce polymer matrix materials in advanced composites. However, carbon fibres are not isotropic. Data of the elastic properties in the other directions of the fibres are still largely unknown. Furthermore, standardised methods to characterise these properties are lacking. In the present work, we propose a methodology to determine the transverse and shear moduli of single carbon fibres. An experimental procedure is developed to fabricate high-quality, flat fibre cross-sections in both longitudinal and transverse directions using Focused Ion Beam, which gives full control of the specimen geometry. Indentation modulus on those surfaces are obtained using both Atomic Force Microscopy (AFM) and nanoindentation tests. Hysteresis was found to occur in the nanoindentation tests. The hysteresis response was due to nano-buckling and reversible shear deformation of the carbon crystals. For this reason, indentation tests using AFM is recommended. From the AFM indentation tests the transverse and shear moduli of three different carbon fibres (IMS65, T800 and M60J) are successfully determined.
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2.
  • Krakhmalev, Pavel, 1973-, et al. (författare)
  • Influence of heat treatment under hot isostatic pressing (HIP) on microstructure of intermetallic-reinforced tool steel manufactured by laser powder bed fusion
  • 2020
  • Ingår i: Materials Science & Engineering A: Structural Materials: Properties, Microstructure and Processing. - : Elsevier BV. - 0921-5093 .- 1873-4936. ; 772
  • Tidskriftsartikel (refereegranskat)abstract
    • Microstructure and properties of as-built laser powder bed fusion (LPBF) steels differ from the conventional ones, and they may contain some porosity and lack of fusion. Therefore, post-treatments, including hot isostatic pressing (HIP), are used to density the material, and tailor the properties of the final product. Usually, HIP is performed as an operation separate from heat treatment. In the present investigation a new approach was used, in which the whole cycle of the heat treatment was carried out in HIP under pressure, and the influence of HIP on microstructure of an advanced stainless maraging tool steel manufactured by LPBF was investigated. For a comparison, a conventional steel grade of the same chemical composition, after a heat treatment at the same temperature-time conditions, was also characterized. The microstructure of the steel was investigated by means of advanced microscopy and atom probe tomography. The influence of the manufacturing route, heat treatment and HIP on microstructure, austenitic phase fraction and size distribution of precipitates was investigated, and the role of high pressure in stabilization of austenite in the microstructure was discussed. It was concluded that since HIP influences phase transformations, a fundamental understanding of the influence of HIP on microstructure is nececcary, and development of new post processing regimes guaranteeing the best performance of the material is required.
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3.
  • Xu, Jinghao, et al. (författare)
  • On the strengthening and embrittlement mechanisms of an additively manufactured Nickel-base superalloy
  • 2020
  • Ingår i: Materialia. - : Elsevier BV. - 2589-1529. ; 10
  • Tidskriftsartikel (refereegranskat)abstract
    • The γ′ phase strengthened Nickel-base superalloy is one of the most significant dual-phase alloy systems for high-temperature engineering applications. The tensile properties of laser powder-bed-fused IN738LC superalloy in the as-built state have been shown to have both good strength and ductility compared with its post-thermal treated state. A microstructural hierarchy composed of weak texture, sub-micron cellular structures and dislocation cellular walls was promoted in the as-built sample. After post-thermal treatment, the secondary phase γ′ precipitated with various size and fraction depending on heat treatment process. For room-temperature tensile tests, the dominated deformation mechanism is planar slip of dislocations in the as-built sample while dislocations bypassing the precipitates via Orowan looping in the γ′ strengthened samples. The extraordinary strengthening effect due to the dislocation substructure in the as-built sample provides an addition of 372 MPa in yield strength. The results of our calculation are in agreement with experimental yield strength for all the three different conditions investigated. Strikingly, the γ′ strengthened samples have higher work hardening rate than as-built sample but encounter premature failure. Experimental evidence shows that the embrittlement mechanism in the γ′ strengthened samples is caused by the high dislocation hardening of the grain interior region, which reduces the ability to accommodate further plastic strain and leads to premature intergranular cracking. On the basis of these results, the strengthening micromechanism and double-edge effect of strength and ductility of Nickel-base superalloy is discussed in detail.
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4.
  • Hanning, Fabian, et al. (författare)
  • The Effect of Grain Size on theSusceptibility Towards Strain Age Crackingof Wrought Haynes® 282®
  • 2020
  • Ingår i: SPS 2020. - Amsterdam : IOS Press. - 9781643681467 - 9781643681474 ; 13, s. 407-416
  • Konferensbidrag (övrigt vetenskapligt/konstnärligt)abstract
    • The effect of grain size on the suceptibility towards strain age cracking (SAC) has been investigated for Haynes® 282® in the tempeature range of 750 to 950°C after isothermal exposure up to 1800s. Grain growth was induced by heattreating the material at 1150°C for 2h, resulting in a fourfold increase in grain size. Hardness was significanlty reduced after heat treatment as compared to millannealed material. Large grain size resulted in intergranular fracture over a widertemperature range than small grain size material. Ductility was lowest at 850°C, while lower values were observed to be correlated to increased grain size. The rapid formation of grain boundary carbide networks in Haynes® 282® is found to be notable to compensate for higher local stresses on grain boundaries due to incresedgrain size. 
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5.
  • Shoja, Siamak, 1980 (författare)
  • Microstructure and plastic deformation of textured CVD alumina coatings
  • 2020
  • Licentiatavhandling (övrigt vetenskapligt/konstnärligt)abstract
    • It is known that the wear performance of α-alumina coatings produced by chemical vapor deposition (CVD) is significantly influenced by the type and degree of texture. However, the main reasons behind this behavior are not fully understood. This thesis contains studies of two related topics for increasing the understanding of α-alumina coatings. The first topic concerns the microstructure and texture development of CVD α-Al2O3 coatings, and the second topic concerns calculations and analysis of the Schmid factors ( m ) for coatings with different textures. By combining different analysis methods (such as XRD, SEM, FIB/SEM, TKD, TEM, STEM, XEDS), and theoretical and experimental Schmid factor analysis by MATLAB and EBSD, the microstructure and plastic deformation of α-alumina coatings were investigated.     The microstructures of three different CVD α-Al2O3 layers deposited onto a Ti(C,N,O) bonding layer were studied. Grain boundary diffusion of heavy elements from the substrate to the bonding layer/α-Al2O3 interface was observed. This may be the cause of a disturbance in the early growth of α-Al2O3. Additionally, it was found that the number of interfacial pores at the bonding layer/α-Al2O3 interface increased by introducing the H2S gas. The H2S gas also promoted an earlier development of the (0001) texture. The orientation of the grains was developed to the desired texture both as a gradual change over several grains and as an abrupt transformation from one grain to another.   The probability of plastic deformation in different wear zones on the rake face of a cutting tool was investigated theoretically and experimentally by analyzing Schmid factors for textured α-Al2O3 coatings. Schmid factor diagrams were constructed using MATLAB/MTEX and used to extract frequency distributions for different slip systems and textures. The results were compared with lateral distribution maps of Schmid factors obtained from experimental coatings. It was observed that basal slip is most easily activated in the transition zone, followed by prismatic slip systems 1 and 2 in coatings with an (0001)-texture. The homogeneous plastic deformation behavior observed in this coating is also connected to mostly high Schmid factors in the  m -value distribution. The differences between the  m -value distributions for the three slip systems are not that pronounced in the (01-1​2) and (11-20) textures, and the distributions are relatively wide. The low wear rate and more homogeneous deformation of the coating with (0001) texture compared to the other coating textures may be the result of the high plasticity, offered by the easy activation of basal slip and prismatic 1 slip, and the low spread of Schmid factor values at the transition zone.   In conclusion, the results presented in this thesis form a knowledge platform that can be used to understand the microstructure and wear mechanisms of textured CVD α-alumina coatings.
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6.
  • Guldris Leon, Lorena, 1983, et al. (författare)
  • Understanding Mineral Liberation during Crushing Using Grade-by-Size Analysis - A Case Study of the Penuota Sn-Ta Mineralization, Spain
  • 2020
  • Ingår i: Minerals. - : MDPI AG. - 2075-163X. ; 10:2
  • Tidskriftsartikel (refereegranskat)abstract
    • Coarse comminution test-work and modeling are powerful tools in the design and optimization of mineral processing plants and provide information on energy consumption. Additional information on mineral liberation characteristics can be used for assessing the potential of pre-concentration stages or screens in the plant design. In ores of high-value metals (e.g., Ta, W), standard techniques-such as the mineralogical quantification of grain mounts by quantitative evaluation of minerals by scanning electron microscopy (QEMSCAN) or chemical analysis by X-ray fluorescence (XRF) can be challenging, due to the low relative abundance of such valuable minerals. The cost of QEMSCAN is also a limiting factor, especially considering the large number of samples required for the optimization of coarse comminution. In this study, we present an extended analytical protocol to a well-established mechanical test of interparticle breakage to improve the assessment of coarse mineral liberation characteristics. The liberation of ore minerals is a function of the rock texture and the difference in size and mechanical properties of the valuable minerals relative to gangue minerals and they may fraction in certain grain sizes if they behave differently during comminution. By analyzing the bulk-chemistry of the different grain size fractions produced after compressional testing, and by generating element by size diagrams, it is possible to understand the liberation characteristics of an ore. We show, based on a case study performed on a tantalum ore deposit, that element distribution can be used to study the influence of mechanical parameters on mineral liberation. This information can direct further mineralogical investigation and test work.
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7.
  • Jaladurgam, Nitesh Raj, 1993, et al. (författare)
  • Microstructure-dependent deformation behaviour of a low γ′ volume fraction Ni-base superalloy studied by in-situ neutron diffraction
  • 2020
  • Ingår i: Acta Materialia. - : Elsevier BV. - 1359-6454. ; 183, s. 182-195
  • Tidskriftsartikel (refereegranskat)abstract
    • Ni-base superalloys are critical materials for numerous demanding applications in the energy and aerospace sectors. Their complex chemistry and microstructure require detailed understanding of the operating deformation mechanisms and interaction between the matrix and the hardening phase during plastic deformation. Here we use in-situ neutron diffraction to show that the dependence of the deformation mechanisms and load redistribution on $\gamma^\prime$ particle size in a Ni-base superalloy with a $\gamma^\prime$ volume fraction of around $20 \%$ can exhibit distinct differences compared to their high volume fraction counterparts. In particular, the load redistribution in the coarse microstructure occurs immediately upon yielding in the present case, whereas high $\gamma^\prime$ volume fractions have been observed to initially lead to shear mediated co-deformation before work hardening allows looping to dominate and cause load partitioning at higher stresses. The fine microstructure, on the other hand, behaved similar to high volume fraction alloys, exhibiting co-deformation of the phases due to particle shearing. A recently developed elasto-plastic self-consistent (EPSC) crystal plasticity model, specifically developed for the case of coherent multi-phase materials, could reproduce experimental data with good accuracy. Furthermore, the finite strain formulation of the EPSC model allowed deformation induced texture predictions. The correct trends were predicted by the simulations, but the rate of lattice rotation was slower than experimentally observed. The insights point towards necessary model developments and improvements in order to accurately predict e.g. texture evolution during processing and effect of texture and microstructure on component properties.
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8.
  • Pant, Prabhat, 1990-, et al. (författare)
  • Mapping of residual stresses in as-built Inconel 718 fabricated by laser powder bed fusion : A neutron diffraction study of build orientation influence on residual stresses
  • 2020
  • Ingår i: Additive Manufacturing. - : Elsevier B.V.. - 2214-8604 .- 2214-7810. ; 36
  • Tidskriftsartikel (refereegranskat)abstract
    • Manufacturing of functional (ready to use) parts with the powder bed fusion method has seen an increase in recent times in the field of aerospace and in the medical sector. Residual stresses (RS) induced due to the process itself can lead to defects like cracks and delamination in the part leading to the inferior quality of the part. These RS are one of the main reasons preventing the process from being adopted widely. The powder bed methods have several processing parameters that can be optimized for improving the quality of the component, among which, build orientation is one. In this current study, influence of the build orientation on the residual stress distribution for the Ni-based super-alloy Inconel 718 fabricated by laser-based powder bed fusion method is studied by non- destructive technique of neutron diffraction at selected cross-sections. Further, RS generated in the entire part was predicted using a simplified layer by layer approach using a finite element (FE) based thermo-mechanical numerical model. From the experiment, the part printed in horizontal orientation has shown the least amount of stress in all three directions and a general tendency of compressive RS at the center of the part and tensile RS near the surface was observed in all the samples. The build with vertical orientation has shown the highest amount of RS in both compression and tension. Simplified simulations results are in good agreement with the experimental value of the stresses. © 2020 The Authors
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9.
  • Wang, Shuping, 1987, et al. (författare)
  • Temperature evolution during the compaction of calcium silicate hydrate powders using a compression calorimeter
  • 2020
  • Ingår i: Journal of Thermal Analysis and Calorimetry. - : Springer Science and Business Media LLC. - 1388-6150 .- 1588-2926. ; 139:2, s. 863-875
  • Tidskriftsartikel (refereegranskat)abstract
    • Amorphous calcium silicate hydrate (CSH) undergoes contact-hardening property, i.e. the powder can be hardened by compression. A compression calorimeter was designed to determine the temperature evolution during the compaction of the powder. A platinum sensor (Pt100) was used as the temperature sensor and was positioned in the powder as well as in the compression die. A resolution of 0.01 °C with a sampling time of every second was used to monitor the temperature. Both theoretical calculation and simulations by COMSOL multiphysics showed that the device reliably evaluated the temperature during the compaction of CSH powders. The measurement was taken under semi-adiabatic conditions. The temperature profiles obtained from the measurement revealed the compression process and bonding development during the compaction of the powders. Finally, a linear relationship was observed between the compressive strength and the maximum temperature increase. This provides insight into the contact-hardening mechanism during the compaction of CSH powders.
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10.
  • Forsgren, Lilian, 1990 (författare)
  • Processing and properties of thermoplastic composites containing cellulose nanocrystals or wood-based cellulose fibres
  • 2020
  • Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
    • Cellulose nanocrystals (CNC) were surface modified with dialkylamines to increase the compatibility between the CNC and the polymeric matrix, and promising results were obtained, with a 300 % stiffness increase when the mixed dispersion was compression moulded on a laboratory scale. The manufacturing process was up-scaled using water-assisted mixing in a twin-screw extruder (TSE) followed by a second compounding step and injection moulding (IM). The composites were successfully produced using conventional melt-processing techniques but these did not show the same improvement in mechanical performance, probably due to the formation of CNC aggregates. There were indications of network formation when CNC was added, especially in the case of surface-modified CNC. Cellulose fibres and thermomechanical pulp were used as reinforcement in similar types of polymer matrices and the mixtures were similarly processed by TSE and IM. These materials were characterized with regard to appearance and durability. The discoloration of the composites due to excessive heat during processing did not significantly affect their mechanical properties, and the addition of the cellulose-based reinforcement to the polymer did not reduce its resistance to thermo-oxidative degradation compared to that of the pure matrix. In fact, the resistance to degradation was increased when lignin was present in the reinforcing element, showing a synergistic effect together with the added anti-oxidant. Superior properties were expected for the CNC composites compared to those of the larger cellulose fibre reinforcements, but in continuous production the stiffening effects were similar regardless of reinforcement type. These results confirm that the processing method and properties strongly affect the final properties of the composite.
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