| 1. |
- Dimitrios, Nikas, et al.
(författare)
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Effect of annealing on microstructure in railway wheel steel
- 2022
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Ingår i: 42Nd Riso International Symposium On Materials Science. - : Institute of Physics Publishing (IOPP). ; 1249
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Konferensbidrag (refereegranskat)abstract
- Railway wheels are commonly made from medium carbon steels (similar to 0.55 wt.% C), heat treated to a near pearlitic microstructure with 5-10% pro-eutectoid ferrite. During the operation of freight trains, where block brakes are used, high thermal loads occur together with the high contact stresses, which combined can affect the mechanical properties of the material. In this study, the effects of annealing on local microstructure and mechanical properties in pearlitic railway wheel steel were investigated using electron microscopy and micro-hardness. It is found that after annealing at 650 degrees C, the room temperature hardness reduces about 25%, accompanied by significant spheroidization of cementite in the pearlitic colonies, though the size and the orientation gradients of the pearlitic colonies have not changed much. The relationship between the microstructural changes and the mechanical properties are discussed.
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| 2. |
- Mahade, Satyapal, 1987-, et al.
(författare)
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Incorporation of graphene nano platelets in suspension plasma sprayed alumina coatings for improved tribological properties
- 2021
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Ingår i: Applied Surface Science. - : Elsevier BV. - 0169-4332 .- 1873-5584. ; 570
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Tidskriftsartikel (refereegranskat)abstract
- Graphene possesses high fracture toughness and excellent lubrication properties, which can be exploited to enhance tribological performance of coating systems utilized to combat wear. In this work, suspension plasma spray (SPS) process was employed to deposit a composite, graphene nano-platelets (GNP) incorporated alumina coating. For comparison, monolithic alumina was also deposited utilizing identical spray conditions. The as-deposited coatings were characterized in detail for their microstructure, porosity content, hardness, fracture toughness and phase composition. Raman analysis of the as-deposited composite coating confirmed retention of GNP. The composite coating also showed good microstructural integrity, comparable porosity, higher fracture toughness and similar alumina phase composition as the monolithic alumina coating. The as-deposited coatings were subjected to dry sliding wear tests. The GNP incorporated composite coating showed lower CoF and lower specific wear rate than the pure alumina coating. Additionally, the counter surface also showed a lower wear rate in case of the composite coating. Post-wear analysis performed by SEM/EDS showed differences in the coating wear track and in the ball wear track of monolithic and composite coatings. Furthermore, Raman analysis in the wear track of composite coating confirmed the presence of GNP. The micro-indentation and wear test results indicate that the presence of GNP in the composite coating aided in improving fracture toughness, lowering CoF and specific wear rate compared to the monolithic coating. Results from this work demonstrated retention of GNP in an SPS processed coating, which can be further exploited to design superior wear-resistant coatings.
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| 3. |
- Hosseini, Seyedehsan, 1994
(författare)
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Additive-Driven Improvements in Interfacial Properties and Processing of TMP-Polymer Composites
- 2023
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Efforts to address environmental concerns have resulted in new regulations designed to plan the reduction of plastic and synthetic polymer usage, necessitating the search for sustainable natural alternatives with comparable cost-effectiveness and mechanical performance. Thermomechanical pulp (TMP) fibres are one of the most affordable natural fibres that have no chemical refining in production, production have a high yield of 90-98% and TMP fibres have been demonstrated to improve the mechanical characteristics (strength, stiffness and toughness) of wood-polymer composites (WPCs) compared to the pure polymer. The integration of TMP fibres with non-polar synthetic polymers remains a challenge due to surface polarity differences. This PhD thesis aims to ease the processing of TMP fibre composites through the incorporation of additives. The hypothesis posits that incorporating magnesium stearate (MgSt), molybdenum disulfide (MoS2) and alkyl ketene dimer (AKD) as additives in TMP composites will enhance interfacial properties, resulting in improved processability and flow behaviour at high temperatures. MoS2 is known for its interaction with lignin, which exists in TMP and MgSt is recognised for its ability to improve flow in pharmaceutical processing when combined with cellulose, also a component of TMP. AKD modifies the hydrophilic properties of lignocellulosic surfaces. The experimental work explores the effect of these additives on the properties of TMP composites of ethylene acrylic acid copolymer (EAA) and polypropylene (PP) matrices. The dynamic mechanical analysis (DMA) and mechanical analysis results reveal that MoS2 exhibits superior interaction with TMP fibres, yielding enhanced interfacial properties compared to MgSt in between EAA and TMP fibres. Rheological studies elucidate the transition from a fluid-like state to a network-like structure upon the incorporation of TMP into the PP matrix. The incorporation of AKD with C18 reduces the viscosity of TMP-PP composites and PP itself, and, as determined through theoretical Hansen solubility parameter (HSP) calculations, increases compatibility between cellulose in TMP fibres and PP. The addition of AKD influences both the colour (lighter) and shape (smoother surface) of the extrudate filaments in the TMP-PP composites, indicative of improved processing. In addition, frictional analysis demonstrates the reduction of the coefficient of friction (COF) between metal and TMP fibre by MgSt and AKD treatments.
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| 4. |
- Guldris Leon, Lorena, 1983, et al.
(författare)
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Understanding Mineral Liberation during Crushing Using Grade-by-Size Analysis - A Case Study of the Penuota Sn-Ta Mineralization, Spain
- 2020
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Ingår i: Minerals. - : MDPI AG. - 2075-163X. ; 10:2
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Tidskriftsartikel (refereegranskat)abstract
- Coarse comminution test-work and modeling are powerful tools in the design and optimization of mineral processing plants and provide information on energy consumption. Additional information on mineral liberation characteristics can be used for assessing the potential of pre-concentration stages or screens in the plant design. In ores of high-value metals (e.g., Ta, W), standard techniques-such as the mineralogical quantification of grain mounts by quantitative evaluation of minerals by scanning electron microscopy (QEMSCAN) or chemical analysis by X-ray fluorescence (XRF) can be challenging, due to the low relative abundance of such valuable minerals. The cost of QEMSCAN is also a limiting factor, especially considering the large number of samples required for the optimization of coarse comminution. In this study, we present an extended analytical protocol to a well-established mechanical test of interparticle breakage to improve the assessment of coarse mineral liberation characteristics. The liberation of ore minerals is a function of the rock texture and the difference in size and mechanical properties of the valuable minerals relative to gangue minerals and they may fraction in certain grain sizes if they behave differently during comminution. By analyzing the bulk-chemistry of the different grain size fractions produced after compressional testing, and by generating element by size diagrams, it is possible to understand the liberation characteristics of an ore. We show, based on a case study performed on a tantalum ore deposit, that element distribution can be used to study the influence of mechanical parameters on mineral liberation. This information can direct further mineralogical investigation and test work.
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| 5. |
- Duan, Shanghong, 1992, et al.
(författare)
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Determination of transverse and shear moduli of single carbon fibres
- 2020
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Ingår i: Carbon. - : Elsevier BV. - 0008-6223 .- 1873-3891. ; 158C, s. 772-782
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Tidskriftsartikel (refereegranskat)abstract
- Carbon fibres are extensively used for their high specific mechanical properties. Exploiting their high axial stiffness and strength, they are employed to reinforce polymer matrix materials in advanced composites. However, carbon fibres are not isotropic. Data of the elastic properties in the other directions of the fibres are still largely unknown. Furthermore, standardised methods to characterise these properties are lacking. In the present work, we propose a methodology to determine the transverse and shear moduli of single carbon fibres. An experimental procedure is developed to fabricate high-quality, flat fibre cross-sections in both longitudinal and transverse directions using Focused Ion Beam, which gives full control of the specimen geometry. Indentation modulus on those surfaces are obtained using both Atomic Force Microscopy (AFM) and nanoindentation tests. Hysteresis was found to occur in the nanoindentation tests. The hysteresis response was due to nano-buckling and reversible shear deformation of the carbon crystals. For this reason, indentation tests using AFM is recommended. From the AFM indentation tests the transverse and shear moduli of three different carbon fibres (IMS65, T800 and M60J) are successfully determined.
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| 6. |
- Johansen, Marcus, 1994, et al.
(författare)
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Mapping nitrogen heteroatoms in carbon fibres using atom probe tomography and photoelectron spectroscopy
- 2021
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Ingår i: Carbon. - : Elsevier BV. - 0008-6223. ; 179, s. 20-27
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Tidskriftsartikel (refereegranskat)abstract
- Carbon fibres show great potential as multifunctional negative electrode for novel structural battery composites – a rechargeable electrochemical cell with structural function. The electrochemical performance of carbon materials can be enhanced with nitrogen heteroatoms, which conveniently are inherent in polyacrylonitrile (PAN)-based carbon fibres. However, it is not fully understood how the electrochemical performance is governed by microstructure and composition of the carbon fibres, particularly the distribution and chemical states of nitrogen heteroatoms. Here we reveal the atom-by-atom three-dimensional spatial distribution and the chemical states of nitrogen in three PAN-carbon fibre types (M60J, T800 and IMS65), using atom probe tomography (APT) and synchrotron hard X-ray photoelectron spectroscopy (HAXPES), and correlate the results to electrochemical performance. The findings pave the way for future tailoring of carbon fibre microstructure for multifunctional applications.
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| 7. |
- Johansen, Marcus, 1994
(författare)
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Microstructure of Carbon Fibres for Multifunctional Composites: 3D Distribution and Configuration of Atoms
- 2021
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Licentiatavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Lightweight energy storage is a must for increased driving range of electric vehicles. “Mass-less” energy storage can be achieved by directly storing energy in structural components. In such multifunctional devices called structural composite batteries, carbon fibres carry mechanical load and simultaneously act as negative battery electrode by hosting lithium ions in its microstructure. Little is known of how the microstructure of carbon fibres is optimised for multifunctionality, and deeper understanding of the configuration and the distribution of atoms in carbon fibres is needed. Here synchrotron hard X-ray photoelectron spectroscopy and atom probe tomography are used to reveal the chemical states and three-dimensional distribution of atoms in commercial carbon fibres. This thesis presents the first ever guide for how to perform atom probe tomography on carbon fibres, and the first ever three-dimensional atomic reconstruction of a carbon fibre. The results show that the chemical states and distribution of nitrogen heteroatoms in carbon fibres affect the electrochemical performance of the fibres. Carbon fibres performed electrochemically better with higher amount of nitrogen with pyridinic and pyrrolic configurations. Additionally, the nitrogen concentration varies throughout the carbon fibre, which may suggest that the electrochemical properties also vary throughout the carbon fibre. The knowledge provided by this thesis can lead to future carbon fibre designs with enhanced electrochemical performance for multifunctional applications.
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| 8. |
- Johansen, Marcus, 1994
(författare)
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Atoms in Lithiated Carbon Fibres
- 2023
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Carbon fibres are key constituents of structural batteries, in which electrochemical energy storage and mechanical load bearing are merged in one multifunctional device. Here carbon fibres simultaneously act as structural reinforcement by carrying load and as battery electrode by hosting lithium (Li)-ions in its microstructure. However, conventional carbon fibres are not designed to be multifunctional. To enable carbon fibres with optimised multifunctional capabilities, a fundamental understanding of their microstructure, chemical information and interaction with Li is required. In this thesis, mass spectrometry and electron spectroscopy techniques are developed and used to elucidate the atomic distribution, configuration, and interaction in commercial carbon fibres used in structural batteries. Here the methodology of analysing Li in carbon fibres with atom probe tomography (APT) and Auger electron spectroscopy (AES) is demonstrated. Synchrotron-based hard X-ray photoelectron spectroscopy (HAXPES) reveals that certain chemical states of N heteroatoms, pyridinic and pyrrolic, are connected to enhanced electrochemical performance of carbon fibres. AES shows that: Li distributes throughout the entire carbon fibre; the amount of trapped Li is higher and concentrated towards the centre of the fibre at increased discharge rates; Li is initially inserted in amorphous domains and with increased states of lithiation in crystalline domains; and Li plating can occur on individual fibres without spreading to adjacent fibres. APT on lithiated carbon fibres shows that: the distribution of Li is independent of the distribution of N heteroatoms; trapped Li is distributed uniformly in all domains; and Li agglomerates at elevated states of lithiation. The work presented in this thesis paves the way for analysis of carbon-based battery materials with APT and AES. Furthermore, the work unveils much of the interplay between carbon fibre and Li and deepens the understanding of the design parameters for tailoring multifunctional carbon fibres used in improved structural batteries.
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| 9. |
- Shaikh, Abdul Shaafi, 1989, et al.
(författare)
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On the effect of building platform material on laser-powder bed fusion of a Ni-base superalloy HAYNES® 282®
- 2023
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Ingår i: European Journal of Materials. - : Informa UK Limited. - 2688-9277. ; 3:1
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Tidskriftsartikel (refereegranskat)abstract
- Additive manufacturing (AM) by laser powder bed fusion (LPBF) involves melting of layers of powder onto a substrate, called a building platform. Due to cost or convenience considerations, building platform materials rarely match the LPBF material, especially for high temperature materials. To ensure tolerances in component geometries, AM components are often stress-relieved/heat-treated while still attached to the building platform. It is therefore important to understand the effect of dissimilar building platform materials on the properties of the built-up material. These effects may be particularly important for high performance materials such as Ni-base superalloys used for critical applications in the aerospace and energy industries. To investigate this effect, samples of a Ni-base superalloy HAYNES® 282® were built onto a carbon steel building platform in several configurations. The samples were removed from the building platform after heat treatment and subjected to detailed composition analysis and microstructural characterization to investigate the effect of the building platform material on the properties of the additively manufactured part. Room temperature and high temperature tensile testing were used to characterize the material. Results showed no risk of large-scale chemical composition change, or mechanical property degradation of built-up material from on-platform heat treatment.
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| 10. |
- Vilardell, A. M., et al.
(författare)
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B2-structured Fe3Al alloy manufactured by laser powder bed fusion : Processing, microstructure and mechanical performance
- 2023
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Ingår i: Intermetallics (Barking). - : Elsevier. - 0966-9795 .- 1879-0216. ; 156
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Tidskriftsartikel (refereegranskat)abstract
- Prealloyed Fe3Al was successfully manufactured by laser powder bed fusion. The best set of process parameters led to parts with a relative density of 99.5 %, a surface roughness, Sa, of 31.5 ± 5.6 μm and a hardness of 319 ± 14 HV0.1. Its microstructure as well as its mechanical properties at room and high temperatures were analyzed. The results of the chemical composition showed minor variations in aluminum content oscillating between 21 and 28 at.% along the melt pool. Additionally, elongated grains were observed to grow parallel to the building direction, as well as the development of a weak 001 texture along the building direction. The mechanical properties were influenced by the temperature. Compression tests showed a loss in strength with the increase in temperature, from a yield strength of 621 ± 40 MPa at room temperature to 89 ± 20 MPa at 650 °C. Reciprocating sliding wear tests showed that fragmentation of the intermetallic at room temperature occurs, whereas plastic deformation dominated at higher temperatures. For all temperatures, tribochemical wear was also present due to the oxidation of wear debris.
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