| 1. |
- Alemani, Mattia, et al.
(författare)
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A study on emission of airborne wear particles from car brake friction pairs
- 2015
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Ingår i: SAE International Journal of Materials & Manufacturing. - : SAE International. - 1946-3979 .- 1946-3987. ; 9:1, s. 147-157
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Tidskriftsartikel (refereegranskat)abstract
- The emission of airborne wear particles from friction material / cast iron pairs used in car brakes was investigated, paying special attention to the influence of temperature. Five low-metallic materials and one non-asbestos organic material were tested using a pin-on-disc machine. The machine was placed in a sealed chamber to allow airborne particle collection. The concentration and size distribution of 0.0056 to 10 μm particles were obtained by a fast mobility particle sizer and an optical particle sizer. The temperature was measured by a thermocouple installed in the disc. The experiments show that as the temperature increases from 100 to 300 °C the emission of ultrafine particles intensifies while that of coarse particles decreases. There is a critical temperature at which the ultrafine particle emission rate rises stepwise by 4 to 6 orders of magnitude. For the friction pairs investigated, the critical temperature was found to be between 165 and 190 °C. Below the critical temperature, fine particles outnumber coarse and ultrafine particles, although coarse particles make up the bulk of the particulate matter mass. The friction pairs differ in the ultrafine particle emission rate by 1 to 2 orders of magnitude. Above the critical temperature, ultrafine particles constitute almost 100% of the total particle number and their relative mass contribution can exceed 50%. Analysis of the particle size distributions revealed peaks at 0.19-0.29, 0.9 and 1.7 μm. Above the critical temperature, one more peak appears in the ultrafine particle range at 0.011-0.034 μm.
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| 2. |
- Björnsson, Andreas, 1981-, et al.
(författare)
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Low-cost Automation for Prepreg Handling - Two Cases from the Aerospace Industry
- 2015
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Ingår i: SAE International Journal of Materials & Manufacturing. - Warrendale, USA : SAE International. - 1946-3979 .- 1946-3987. ; 9:1, s. 68-74
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Tidskriftsartikel (refereegranskat)abstract
- With an increased use of composite materials within the aerospace industry follows a need for rational and cost-effective methods for composite manufacturing. Manual operations are still common for low to medium manufacturing volumes and complex products. Manual operations can for example be found in material handling, when picking prepreg plies from a cutter table and stacking them to form a plane laminate in preparation for a subsequent forming operation. Stacking operations of this kind often involves a great number of different ply geometries and removal of backing paper and other protecting materials like plastic. In this paper two different demonstrator cells for automated picking of prepreg plies and stacking of plane laminates are presented. One demonstrator is utilizing a standard industrial robot and an advanced end-effector to handle the ply variants. The other demonstrator is using a dual arm robot which allow for simpler end-effector design. In combination with a previously developed system for automated removal of backing papers both systems have shown to be capable of automatically picking prepreg plies from a plane surface and stack them to generate a flat multistack laminate. The dual arm approach has shown advantageous since it result in simpler end-effector design and a successive lay down sequence that result in good adhesion between the plies in the laminate. null.
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| 3. |
- Farooqui, Maaz, et al.
(författare)
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Modeling and characterization of a porous metallic foam inside ducts
- 2015
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Ingår i: SAE International Journal of Materials & Manufacturing. - : SAE International. - 1946-3979 .- 1946-3987. ; 8:3, s. 937-945
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Tidskriftsartikel (refereegranskat)abstract
- A novel porous metallic foam has been studied in this work. This composite material is a mixture of resin and hollow spheres. It is lightweight, highly resistive to contamination and heat, and is capable of providing similar or better sound absorption compared to the conventional porous absorbers, but with a robust and less degradable properties. Several configurations of the material have been tested inside an expansion chamber with spatially periodic area changes. Bragg scattering was observed in some configurations with certain lattice constants. The acoustic properties of this material have been characterized from the measurement of the two-port matrix across a cylindrical sample. The complex density and speed of sound can be extracted from the transfer matrix using an optimization technique. Several models were developed to validate the effect of this metallic foam using Finite Elements and the Two-port Theory. There was a good agreement between both models and the measurement results.
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