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- Hansson, Josef, 1991
(författare)
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Solder Matrix Fiber Composite Thermal Interface Materials
- 2018
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Licentiatavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Overheating has been a problem for microelectronics devices for decades, and the problem is exacerbated by the continued trend of miniaturization of features and the corresponding increase in power density. Thermal interface materials (TIMs) target one of the main bottlenecks in heat transfer: the interface between two materials, such as between a heat-generating microchip and a heatsink. By filling out microgaps caused by the roughness of the mating surfaces, TIMs improve the heat transfer over the interface by orders of magnitude. Nonetheless, even with a TIM the interface can be a limiting factor for the overall cooling. Thus, the development of new and improved TIMs is a big challenge for the electronics field. This thesis thoroughly reviews the overall status of the field of TIM research, and identifies three main tracks for novel research. First, particle laden polymers, which utilizes thermally conductive particles inside a polymer matrix which can conform to surfaces. Second, continuous metal phase TIM, which forms metallurgical bonds to both surfaces, and utilizes the inherently high thermal conductivity of metals. Third, carbon nanotube (CNT) array TIMs, which utilize the incredible thermal conductivity of CNTs. Here, an array of vertically aligned CNTs is used as nanosprings to connect the two surfaces together. In addition to these main tracks, various novel ideas based on polymers, metal and carbonaceous materials are explored. From the reviewed categories, continuous metal phase TIM in the form of solder is already widely used in industry, but comes with severe drawbacks in terms of mechanical properties and handling issues. Solder matrix fiber composites (SMFCs) have been shown to address these challenges, but have so far required complicated procedures and components. In this thesis, we present the fabrication of a new SMFCs based on commercially available polymer and carbon fiber networks infiltrated with Sn-Ag-Cu alloy (SAC) or Indium using equipment for large volume production. The composite material exhibits similar thermal properties compared to pure solder, and mechanical properties that can be tailored towards specific applications. We also show that the handling properties of the SMFC allows it to be used in process flows where multiple reflow cycles are required, and can achieve a well-defined bond line thickness and good bonding using fluxless reflow under pressure.
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| 3. |
- Hansson, Josef, 1991, et al.
(författare)
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Synthesis of a Graphene Carbon Nanotube Hybrid Film by Joule Self-heating CVD for Thermal Applications
- 2018
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Ingår i: Proceedings - Electronic Components and Technology Conference. - 0569-5503. ; 2018-May
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Konferensbidrag (refereegranskat)abstract
- Hybrid films based on vertically aligned carbon nanotubes (CNTs) on graphene or graphite sheets have been proposed for application as thermal interface materials and micro heat sinks. However, the fabrication of these materials are limited to small scale, expensive and complicated chemical vapor deposition (CVD) for CNT synthesis. We present a new method for direct growth of CNTs on one or both sides of a thin graphene film (GF) using joule self-heating of the graphene film to provide the necessary heat for the thermal breakdown of carbon feedstock in a CVD process. The resulting CNT forests show good density and alignment consistent with regular CVD synthesis processes on silicon surfaces. The resulting double sided GF/CNT hybrid film is directly applicable as a thermal pad. The CNT forest has a thermal conductivity of 30 W/mK, measured by pulsed photothermal reflectance, and the total thermal interface resistance between aluminum blocks was measured to be 60 Kmm 2 /W using an ASTM D5470 compliant 1-D measurement setup. This method of directly synthesizing CNTs on graphene films is more energy efficient and capable of larger volume production compared to traditional CVD methods. It is also compatible with scaling up towards continuous roll-to-roll production for large scale commercial production, one of the major limitations preventing CVD-grown CNTs from commercial applications
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