1. |
- Nyflött, Åsa, 1986-, et al.
(författare)
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Influence of kaolin addition on the dynamics of oxygen mass transport in polyvinyl alcohol dispersion coatings
- 2015
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Ingår i: Nordic Pulp & Paper Research Journal. - 0283-2631 .- 2000-0669. ; 30:3, s. 385-392
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Tidskriftsartikel (refereegranskat)abstract
- The permeability of dispersion barriers produced from polyvinyl alcohol (PVOH) and kaolin clay blends coated onto polymeric supports has been studied by employing two different measurement methods: the oxygen transmission rate (OTR) and the ambient oxygen ingress rate (AOIR). Coatings with different thicknesses and kaolin contents were studied. Structural information of the dispersion-barrier coatings was obtained by Fourier transform infrared spectroscopy (FTIR) spectroscopy and scanning electron microscopy (SEM). These results showed that the kaolin content influences both the orientation of the kaolin and the degree of crystallinity of the PVOH coating. Increased kaolin content increased the alignment of the kaolin platelets to the basal plane of the coating. Higher kaolin content was accompanied by higher degree of crystallinity of the PVOH. The barrier thickness proved to be less important in the early stages of the mass transport process, whereas it had a significant influence on the steady-state permeability. The results from this study demonstrate the need for better understanding of how permeability is influenced by (chemical and physical) structure.
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2. |
- Breen, C., et al.
(författare)
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Exploring the interactions between starches, bentonites and plasticizers in sustainable barrier coatings for paper and board
- 2019
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Ingår i: Applied Clay Science. - : Elsevier Ltd. - 0169-1317 .- 1872-9053. ; 183
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Tidskriftsartikel (refereegranskat)abstract
- Effective food packaging is a major factor in the current global drive to minimise food waste. Starch is an excellent oxygen barrier for packaging but it is brittle and moisture sensitive. The addition of layered minerals and plasticizers can significantly improve the moisture barrier and flexibility of the resulting composite. Some combinations of starch and plasticizer are incompatible but our results show that the addition of bentonite ensures the formation of coherent starch films with much improved moisture barrier regardless of the starch-plasticizer compatibility. It was clearly demonstrated that improvement of the moisture barrier was critically dependent on the layer charge of the bentonite used. Starch was readily accommodated in the interlayer space of bentonites with a layer charge of <0.4 electrons per formula unit but was not adsorbed if the layer charge was above this value. Starch-bentonite-plasticizer coatings prepared using bentonites with the lower layer charge routinely produced higher barriers to water vapour. The water vapour transmission rate (WVTR) of the base paper was reduced from 780 to 340 ± 20 g m2 day−1 when coated with starch alone. This was further reduced to 48 or 66 g m2 day−1 if glycerol or lower charge bentonite, respectively, was added to the starch. Optimised coatings of starch-lower charge bentonite-plasticizer provided WVTR values of ≤10 g m2 day−1 whereas WVTR values for comparative coatings prepared using the higher charge bentonites were three to four times higher (35 ± 7 g m2 day−1). Scanning electron micrographs provided clear evidence for the presence of 60 nm thick supramolecular layers formed from starch-bentonite-plasticizer in the samples coated on either glass or paper. The WVTR values for these low-eco footprint coatings are competitive with proprietary coatings prepared using petroleum derived resins.
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3. |
- Christophliemk, Hanna, 1973-, et al.
(författare)
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Oxygen and water vapor transmission rates of starch-poly(vinyl alcohol) barrier coatings for flexible packaging paper
- 2017
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Ingår i: Progress in organic coatings. - : Elsevier. - 0300-9440 .- 1873-331X. ; 113, s. 218-224
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Tidskriftsartikel (refereegranskat)abstract
- Creating efficient water-borne dispersions based mainly on renewable materials for coating of flexible packaging paper was the aim of this study. The effects of an ethylene modified poly(vinyl alcohol) grade and a standard poly(vinyl alcohol) on the oxygen and water vapor barrier performance of corn starch and potato starch coatings was studied. The results showed that a coating composition with a high fraction of a renewable polymer was effective in keeping the oxygen barrier at a technically and commercially applicable level. An ethylene modified poly(vinyl alcohol) grade was found to provide lower oxygen transmission rates at high relative humidity, as compared to a standard poly(vinyl alcohol) grade. The oxygen barrier properties of blends of starch and poly (vinyl alcohol) were similar to that of the pure modified poly(vinyl alcohol) in the range from 0% starch to 60% starch. This was observed with both hydroxypropylated and octenyl succinate modified starch grades. The drying conditions of the mixed starch:poly(vinyl alcohol) coatings were based on drying trials with pure poly (vinyl alcohol) coatings. Drying at moderate temperatures indicated the possibility to slightly decrease water vapor transmission rate by higher drying temperature. Several secondary effects of increased drying temperature such as coating hold-out and formation of defects may also be of importance.
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4. |
- Christophliemk, Hanna, 1973-, et al.
(författare)
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Starch-poly(vinyl alcohol) barrier coatings for flexible packaging paper and their effects of phase interactions
- 2017
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Ingår i: Progress in organic coatings. - : Elsevier. - 0300-9440 .- 1873-331X. ; 111, s. 13-22
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Tidskriftsartikel (refereegranskat)abstract
- Starch and poly(vinyl alcohol) based barrier coatings for flexible packaging papers were studied. Both octenyl succinate modified and hydroxypropylated corn and potato starches were blended with regular and ethylene modified poly(vinyl alcohol) to increase the water vapor barrier properties and enhance the flexibility of the starch coatings, in order to accomplish superior barrier performance. Phase separation between starch and poly (vinyl alcohol) was studied in detail, both in the solution and in dry draw-down coatings on paper. The barrier performance of the coated paper was evaluated with respect to water vapor transmission rate. Conditions for the creation of a thin surface layer consisting of only one of the pure polymers were identified and discussed in terms of phase separation in solution migration of poly(vinyl alcohol) to the uppermost surface layer. The phase separation promoted low water vapor transmission rates also with a rather high fraction of starch in the coatings
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5. |
- Javed, Asif, 1982-, et al.
(författare)
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Crack analysis of barrier coatings based on starch and starch-PVOH with and without plasticizer
- 2018
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Ingår i: Nordic Pulp & Paper Research Journal. - : Walter de Gruyter GmbH. - 0283-2631 .- 2000-0669. ; 33:2, s. 336-347
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Tidskriftsartikel (refereegranskat)abstract
- Barrier coatings based on starch and starch-PVOH plasticized with glycerol and without plasticizer were applied to two different paperboard substrates, a triple coated board and duplex board, in order to investigate the tendency for cracks to develop in the barrier coating layers during creasing and folding. Tensile properties of films based on the starch and starch-PVOH blend were determined to investigate the relationship between the flexibility of the films and the cracking in the barrier coating layers. Furthermore, the oxygen transmission rate through the barrier-coated paperboard was measured before and after creasing and folding. The oxygen transmission rate through the barrier-coated samples was over the measurable range i. e. OTR > 10000 cm 3 / m 2 day\text{OTR}>10000\hspace{0.1667em}{\text{cm}}^{3}/{\text{m}}^{2}\hspace{0.1667em}\text{day} after creasing and folding, which indicated failure in the barrier coating layers. Optical microscopy revealed small cracks in the barrier coating layers, probably related to an increase in flexibility of the barrier coating layers. It was observed in scanning electron micrographs that cracks in the barrier coating layers seemed to follow the fibers when the barrier coating was applied on the rear side of the duplex board. Scanning electron micrographs and surface profiler images revealed that cracks in the barrier coating layers might have originated from the mineral coating layer when the starch and starch/PVOH coating layers were applied on the mineral-coated side of the triple coated board. An increase in the thickness of the barrier coating layer did not seem to increase the resistance to failure.
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6. |
- Javed, Asif, 1982-
(författare)
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Effects of plasticizing and crosslinking on coatings based on blends of starch-PVOH and starch-lignin
- 2018
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- A barrier material is usually needed on a fiber-based food package to protect the packed food from gases and moisture and thus maintain its quality. Barrier materials presently used in food packaging applications are mostly petroleum-based polymers. Over the last few decades, efforts have been made to replace petroleum-based materials with bio-based materials. The present work has focused on the possibility of using a natural barrier material on a fiber-based food package and the effects of plasticizing and cross-linking on the mechanical and barrier properties, and the stability in water of coatings based on starch-poly(vinyl alcohol) (PVOH) and starch-lignin blends.The flexibility of the starch films was increased by adding PVOH further by adding a plasticizer. It was shown that citric acid can act as a compatibilizer and cross-linker for starch and PVOH, and the use of citric acid may slow down the diffusion of both oxygen and water vapor if a multilayer coating strategy is used. The addition of polyethylene glycol to the pre-coating recipe resulted in a lower oxygen transmission rate through polyethylene-extruded board than when citric acid was added to the pre-coating. The flexibility of the barrier coatings and the properties of the base substrate affect the cracking tendency of the barrier coatings during the creasing and folding of a barrier-coated board.The addition of lignin to the starch reduced the migration of starch from the starch-lignin films and the addition of ammonium zirconium carbonate as a cross-linker reduced the migration of both starch and lignin from the films. The addition of starch to the lignin solution increased the solubility of lignin at low pH, and the pilot-coated board showed a significant decrease in migration of lignin from the coatings containing ammonium zirconium carbonate when the pH of the coating solution was decreased.
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7. |
- Javed, Asif, 1982-
(författare)
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Effects of plasticizing and crosslinking on the mechanical and barrier properties of coatings based on blends of starch and poly(vinyl alcohol)
- 2015
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Licentiatavhandling (övrigt vetenskapligt/konstnärligt)abstract
- In the last decades, intensive research has been carried out in order to replace oil-based polymers with bio-based polymers due to growing environmental concerns. So far, most of the barrier materials used in food packaging are petroleum-based materials. The purpose of the barrier is to protect the packaged food from oxygen, water vapour, water and fat. The mechanical and barrier properties of coatings based on starch-plasticizer and starch-poly(vinyl alcohol) (PVOH)-plasticizer blends have been studied in the work described in this thesis. The plasticizers used were glycerol, polyethylene glycol and citric acid. In a second step, polyethylene coatings were extruded onto paperboard pre-coated with a starch-PVOH-plasticizer blend. The addition of PVOH to the starch increased the flexibility of the film. Curing of the film led to a decrease in flexibility and an increase in tensile strength. The flexibility of the starch-PVOH films was increased more when glycerol or polyethylene glycol was added than citric acid. The storage modulus of the starch-PVOH films containing citric acid increased substantially at high temperature.It was seen that the addition of polyethylene glycol or citric acid to the starch-PVOH blend resulted in an enrichment of PVOH at the surface of the films. Tensile tests on the films indicated that citric acid acted as a compatibilizer and increased the compatibility of the starch and PVOH in the blend. The addition of citric acid to the coating recipe substantially decreased the water vapour transmission rate through the starch-PVOH coated paperboard, which indicated that citric acid acts as a cross-linker for starch and/or PVOH. The starch-PVOH coatings containing citric acid showed oxygen-barrier properties similar to those of pure PVOH or of a starch-PVOH blend without plasticizer when four coating layers were applied on a paperboard. The oxygen-barrier properties of coatings based on a starch-PVOH blend containing citric acid indicated a cross-linking and increase in compatibility of the starch-PVOH blends.Polyethylene extrusion coating on a pre-coated paperboard resulted in a clear reduction in the oxygen transmission rate for all the pre-coating formulations containing plasticizers. The addition of a plasticizer to the pre-coating reduced the adhesion of polyethylene to pre-coated board. Polyethylene extrusion coating gave a board with a lower oxygen transmission rate when the paperboard was pre-coated with a polyethylene-glycol-containing formulation than with a citric-acid-containing formulation. The addition of polyethylene glycol to pre-coatings indicated an increase in wetting of the pre-coated paperboard by the polyethylene melt, and this may have sealed the small defects in the pre-coating leading to low oxygen transmission rate. The increase in brittleness of starch-PVOH films containing citric acid at a high temperature seemed to have a dominating effect on the barrier properties developed by the extrusion coating process.
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8. |
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9. |
- Javed, Asif, 1982-, et al.
(författare)
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Lignin-containing coatings for packaging materials
- 2018
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Ingår i: Nordic Pulp & Paper Research Journal. - : Walter de Gruyter GmbH. - 0283-2631 .- 2000-0669. ; 33:3, s. 548-556
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Tidskriftsartikel (refereegranskat)abstract
- The mechanical properties and chemical stability in water of self-supporting films made from aqueous solutions of starch and lignin, and the barrier properties of paperboard coated with solutions of these polymers have been studied. The dissolution of starch from the starch-lignin films in contact with the model liquids was decreased significantly when lignin was added to the starch films. The addition of ammonium zirconium carbonate (AZC) to the formulations as a crosslinking agent substantially increased the storage modulus of the starch-lignin films, which indicated that crosslinking had occurred. The addition of AZC to the formulations also led to a decrease in dissolution of both starch and lignin from the starch-lignin films in contact with model liquids. The effect of AZC on the water stability of the films was greater when the pH of the starch-lignin-AZC solution was adjusted with ammonia rather than NaOH. The addition of NH4Cl solution as a presumed catalyst to the recipe when the pH adjustment was performed with NaOH did not improve the effect of AZC on the water stability of the films. The water vapour transmission rate of the coated paperboard decreased slightly when AZC was added to the coating formulation.
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10. |
- Javed, Asif, 1982-, et al.
(författare)
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Study of starch and starch-PVOH blends and effects of plasticizers on mechanical and barrier properties of coated paperboard
- 2016
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Ingår i: Nordic Pulp & Paper Research Journal. - : Swedish Association of Pulp and Paper Engineers. - 0283-2631 .- 2000-0669. ; 31:3, s. 499-510
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Tidskriftsartikel (refereegranskat)abstract
- The mechanical properties of self-supporting films based on starch-plasticizer and starch-PVOH-plasticizer and the barrier properties of paperboard coated with solutions of these polymers have been studied. The plasticizers used were glycerol, polyethylene glycol and citric acid. It was shown that the addition of a plasticizer and PVOH to starch substantially increases the flexibility of starch films. It was seen that curing the self-supporting films led to a decrease in flexibility. After heat-treatment, a substantial increase in storage modulus was observed only in the starch-PVOH-citric-acid blend films. Tensile tests on the films indicate that citric acid did not cause any noticeable phase separation. Citric acid acted as a compatibilizer for starch-PVOH blends even though a similar enrichment of PVOH at the air-solid interface was observed with both citric acid and polyethylene glycol as plasticizer. The properties of barrier coatings greatly reflected the compatibility of starch-PVOH blends containing citric acid. The only plasticizer that resulted in a lower water vapour transmission rate through the starch and starch-PVOH coatings was citric acid, which suggests that cross-linking took place. With four layers, coatings based of starch-PVOH possessed the same oxygen- transmission rate with citric acid as without citric acid.
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