| 1. |
- Jansson, Anna, et al.
(författare)
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Magnetron sputtering of the high entropy alloy CoCrFeMnNi on 316L : Influence of substrate grain orientations
- 2023
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Ingår i: Surface & Coatings Technology. - : Elsevier. - 0257-8972 .- 1879-3347. ; 466
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Tidskriftsartikel (refereegranskat)abstract
- This study explores the influence of a 316L stainless steel substrate on the magnetron sputtering of the Cantor alloy CoCrFeMnNi at different substrate bias. The study was carried out on a polycrystalline 316L substrate where the growth behavior of the coating could be investigated on grains with different orientations. By combining electron backscatter diffraction (EBSD) before and after deposition and characterization of the same area, it was possible to determine growth behaviour and surface morphologies on individual substrate grains. No strong influence of the substrate was observed at a floating bias. At a bias of -100V, however, the coating was strongly influenced by the orientation of the individual substrate grains. Epitaxial coating grains with a smooth surface were observed on the [102]-oriented grains while a more columnar growth was observed on [111]-oriented grains. Furthermore, a small difference in growth rate was observed on different substrate orientations. The growth behaviour could be related to differences in surface energies and diffusion rates on different surface orientations.
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| 2. |
- Berastegui, Pedro, et al.
(författare)
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Magnetron Sputtering of Nanolaminated Cr2AlB2
- 2020
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Ingår i: Coatings. - : MDPI. - 2079-6412. ; 10:8
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Tidskriftsartikel (refereegranskat)abstract
- A ternary Cr(2)AlB(2)phase was deposited as a film using magnetron sputtering. Its anisotropic structure displays both structural and chemical similarities with the nanolaminated MAX phases (M(n+1)AX(n)(n = 1-3) where M usually is an early transition metal, A is typically an element in group 13-14 and X is C or N), and can be described as CrB slabs separated by layers of Al. Combinatorial sputtering was used to optimise the sputtering process parameters for films with the Cr(2)AlB(2)composition. The influences of substrate, temperature and composition were studied using X-ray diffraction, X-ray photoelectron spectroscopy and electron microscopy. Films deposited at room temperature were X-ray amorphous but crystalline films could be deposited on MgO substrates at 680 degrees C using a composite Al-B, Cr and Al targets. X-ray diffraction analyses showed that the phase composition and texture of the films was strongly dependent on the chemical composition. Films with several phases or with a single Cr(2)AlB(2)phase could be deposited, but an additional Al target was required to compensate for a loss of Al at the high deposition temperatures used in this study. The microstructure evolution during film growth was strongly dependent on composition, with a change in texture in Al-rich films from a preferred [010] orientation to a [100]/[001] orientation. A model based on Al desorption from the surface of the growing grains is proposed to explain the texture variations.
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| 3. |
- Casillas Trujillo, Luis, et al.
(författare)
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Experimental and theoretical evidence of charge transfer in multi-component alloys : how chemical interactions reduce atomic size mismatch
- 2021
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Ingår i: Materials Chemistry Frontiers. - : Royal Society of Chemistry. - 2052-1537. ; 5:15, s. 5746-5759
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Tidskriftsartikel (refereegranskat)abstract
- Ab initio simulations of a multi-component alloy using density functional theory (DFT) were combined with experiments on thin films of the same material using X-ray photoelectron spectroscopy (XPS) to study the connection between the electronic and atomic structures of multi-component alloys. The DFT simulations were performed on an equimolar HfNbTiVZr multi-component alloy. Structure and charge transfer were evaluated using relaxed, non-relaxed, as well as elemental reference structures. The use of a fixed sphere size model allowed quantification of charge transfer, and separation into different contributions. The charge transfer was generally found to follow electronegativity trends and results in a reduced size mismatch between the elements, and thus causes a considerable reduction of the lattice distortions compared to a traditional assumption based on tabulated atomic radii. A calculation of the average deviation from the average radius (i.e. the so-called δ-parameter) based on the atomic Voronoi volumes gave a reduction of δ from ca. 6% (using the volumes in elemental reference phases) to ca. 2% (using the volumes in the relaxed multi-component alloy phase). The reliability of the theoretical results was confirmed by XPS measurements of a Hf22Nb19Ti18V19Zr21 thin film deposited by sputter deposition. The experimentally observed core level binding energy shifts (CLS), as well as peak broadening due to a range of chemical surroundings, for each element showed good agreement with the calculated DFT values. The single solid solution phase of the sample was confirmed by X-ray diffraction (XRD) and transmission electron microscopy (TEM) including energy dispersive spectroscopy (EDS) with nm-resolution. These observations show that the HfNbTiVZr solid solution phase is non-ideal, and that chemical bonding plays an important part in the structure formation, and presumably also in the properties. Our conclusions should be transferable to other multi-component alloy systems, as well as some other multi-component material systems, and open up interesting possibilities for the design of material properties via the electronic structure and controlled charge transfer between selected metallic elements in the materials.
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| 4. |
- Casillas Trujillo, Luis, et al.
(författare)
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Interstitial carbon in bcc HfNbTiVZr high-entropy alloy from first principles
- 2020
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Ingår i: Physical Review Materials. - : AMER PHYSICAL SOC. - 2475-9953. ; 4:12
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Tidskriftsartikel (refereegranskat)abstract
- The remarkable mechanical properties of high-entropy alloys can be further improved by interstitial alloying. In this work we employ density functional theory calculations to study the solution energies of dilute carbon interstitial atoms in tetrahedral and octahedral sites in bcc HfNbTiVZr. Our results indicate that carbon interstitials in tetrahedral sites are unstable, and the preferred octahedral sites present a large spread in the energy of solution. The inclusion of carbon interstitials induces large structural relaxations with long-range effects. The effect of local chemical environment on the energy of solution is investigated by performing a local cluster expansion including studies of its correlation with the carbon atomic Voronoi volume. However, the spread in solution energetics cannot be explained with a local environment analysis only pointing towards a complex, long-range influence of interstitial carbon in this alloy.
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| 5. |
- Chou, Chia-Ying, et al.
(författare)
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Precipitation Kinetics During Post-heat Treatment of an Additively Manufactured Ferritic Stainless Steel
- 2022
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Ingår i: Metallurgical and Materials Transactions. A. - : Springer Nature. - 1073-5623 .- 1543-1940. ; 53:8, s. 3073-3082
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Tidskriftsartikel (refereegranskat)abstract
- The microstructure response of laser-powder bed fusion (L-PBF)-processed ferritic stainless steel (AISI 441) during post-heat treatments is studied in detail. Focus is on the precipitation kinetics of the Nb-rich phases: Laves (Fe2Nb) and the cubic carbo-nitride (NbC), as well as the grain structure evolution. The evolution of the precipitates is characterized using scanning and transmission electron microscopy (SEM and TEM) and the experimental results are used to calibrate precipitation kinetics simulations using the precipitation module (TC-PRISMA) within the Thermo-Calc Software package. The calculations reproduce the main trend for both the mean radii for the Laves phase and the NbC, and the amount of Laves phase, as a function of temperature. The calibrated model can be used to optimize the post-heat treatment of additively manufactured ferritic stainless steel components and offer a creator tool for process and structure linkages in an integrated computational materials engineering (ICME) framework for alloy and process development of additively manufactured ferritic steels.
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| 6. |
- Fritze, Stefan, et al.
(författare)
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Elemental distribution and fracture properties of magnetron sputtered carbon supersaturated tungsten films
- 2024
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Ingår i: Surface & Coatings Technology. - : Elsevier BV. - 0257-8972 .- 1879-3347. ; 477
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Tidskriftsartikel (refereegranskat)abstract
- The combination of strength and toughness is a major driving force for alloy design of protective coatings, and nanocrystalline tungsten (W)-alloys have shown to be promising candidates for combining strength and toughness. Here we investigate the elemental distribution and the fracture toughness of carbon (C) alloyed W thin films prepared by non-reactive magnetron sputtering. W:C films with up to ~4 at.% C crystallize in a body-centered-cubic structure with a strong 〈hh0〉texture, and no additional carbide phases are observed in the diffraction pattern. Atom probe tomography and X-ray photoelectron spectroscopy confirmed the formation of such a supersaturated solid solution. The pure W film has a hardness ~13 GPa and the W:C films exhibit a peak hardness of ~24 GPa. In-situ micromechanical cantilever bending tests show that the fracture toughness decreases from ~4.5 MPa·m1/2 for the W film to ~3.1 MPa·m1/2 for W:C films. The results show that C can significantly enhance the hardness of W thin films while retaining a high fracture toughness.
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| 7. |
- Fritze, Stefan, et al.
(författare)
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Influence of Carbon on Microstructure and Mechanical Properties of Magnetron Sputtered TaW Coatings
- 2020
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Ingår i: Materials & design. - : Elsevier. - 0264-1275 .- 1873-4197. ; 196
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Tidskriftsartikel (refereegranskat)abstract
- (Ta,W) and (Ta,W):C films with-5 at.% C were deposited by non-reactive magnetron sputtering. They crystallised in a bcc structure with a columnar microstructure. The solid solubility of C in (Ta,W) alloys is very low, which suggests that the (Ta,W):C films are supersaturated with respect to carbon. This was confirmed by diffraction and atom probe tomography (APT) showing that carbon is in the as-deposited (Ta,W):C films homogeneously distributed in the structure without carbide formation or carbon segregation. Annealing at 900 degrees C for 2 h showed no significant column coarsening but an increased defect density at the column boundaries in the (Ta,W):C films. The films were still supersaturated with respect to carbon but APT showed a partial segregation of carbon presumably to defect-rich column boundaries after annealing. The (Ta,W) films exhibited a hardness of-12-13 GPa. Alloying with carbon increased the hardness to-17 GPa. The hardness increased to-19 GPa for the annealed (Ta,W):C films. This annealing-induced hardness increase was explained by C segregation to the more defect-rich column boundaries, which restricts dislocation movements. (Ta,W):C coatings may be a potential alternative to ceramic coatings, worth exploring further by small scale mechanical testing to investigate if these materials are ductile.
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| 8. |
- Fritze, Stefan, et al.
(författare)
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Magnetron sputtering of carbon supersaturated tungsten films-A chemical approach to increase strength
- 2021
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Ingår i: Materials & design. - : Elsevier. - 0264-1275 .- 1873-4197. ; 208
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Tidskriftsartikel (refereegranskat)abstract
- Tungsten (W)-based materials attract significant attention due to their superior mechanical properties. Here, we present a chemical approach based on the addition of carbon (C) for increased strength via the combination of three strengthening mechanisms in W thin films. W:C thin films with C concentrations up to-4 at.% were deposited by magnetron sputtering. All films exhibit a body-centred-cubic structure with strong texture and columnar growth behaviour. X-ray and electron diffraction measurements suggest the formation of supersaturated W:C solid solution phases. The addition of C reduced the average column width from-133 nm for W to-20 nm for the film containing-4 at.% C. The column refinement is explained by a mechanism where C acts as re-nucleation sites. The W film is-13 GPa hard, while the W:C films achieve a peak hardness of-24 GPa. The W:C films are-11 GPa harder than the W film, which is explained by a combination of grain refinement strengthening, solid solution strengthening and increased dislocation density. Additional micropillar compression tests showed that the flow stress increased upon C addition, from-3.8 to-8.3 GPa and no brittle fracture was observed.
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| 9. |
- Fritze, Stefan
(författare)
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Microstructure and Mechanical Properties of Magnetron Sputtered Refractory Metal Thin Films
- 2020
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- The design and development of new multifunctional materials that exhibit a combination of high hardness and ductility, as well as a high corrosion resistance and thermal stability, is one of the key challenges in the field of material science. The focus of this thesis is on the development of novel multifunctional magnetron sputtered CrNbTaTiW–C based thin films. Carbon was selected as an alloying element to investigate if it could modify the microstructure (via grain refinement) and improve the properties (e.g. the hardness and ductility).TaW-rich and near-equimolar high entropy alloys in the CrNbTaTiW system were selected as starting points for this study. The latter alloys were predicted, based on empirical design rules, to form a single-phase solid solution. In contrast, thermodynamic calculations showed that the films at equilibrium should be composed of a mixture of several phases at temperatures below 1100 °C. Experimentally, however, a single-phase bcc structure was observed for the deposited films and it was concluded that the films were kinetically and not entropy stabilised. A hypothesis is that the kinetics during sputtering allow a ’direct’ phase selection by tuning the process parameters and evidence of this was found in the HfNbTiVZr alloy system.The CrNbTaTiW–C system is, however, complex and additional studies were carried out on the W–C and TaW–C systems. All metallic films crystallised in a bcc structure with a <110> texture and the column width of these films varied between 25 nm and 80 nm. The films were very hard (~ 13 GPa), which was explained by the small grain size. A single-phase bcc structure was also obtained upon the addition of 5-10 at.% carbon for all compositions except the near-equimolar CrNbTaTiW. X-ray diffraction indicated a unit cell expansion, which was attributed to the formation of a supersaturated solid solution. Additional atom probe tomography (APT) studies on selected samples confirmed the formation of such solid solutions. The supersaturated solid solution is not thermodynamically stable and an annealing study showed that heat treatment yielded segregation and clustering of carbon at the grain boundaries. The addition of carbon had a grain refining effect in the W–C system and the multicomponent CrNbTaTiW–C system. In general, the addition of carbon increased the hardness, which was mainly caused by a reduced grain size in line with the Hall-Petch relationship. Excellent mechanical properties of carbon supersaturated films were further confirmed in pillar tests on W–C films, which showed very high yield strength (~ 9 GPa) and no brittle fracture. The results show that carbon can be used as a chemical approach to control the grain size and properties of these films. Multicomponent carbides with a B1 structure were formed at high carbon concentrations (~ 40 at.%). The microstructure of these films depended strongly on the process parameters and a higher deposition temperature was found to increase the film density and hardness. The TaW-rich carbide exhibited a very high hardness of ~ 35 GPa and excellent corrosion resistance.
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| 10. |
- Goetz, Inga K., 1992-, et al.
(författare)
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Convective Flow Redistribution of Oxygen by Laser Melting of a Zr-Based Amorphous Alloy
- 2023
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Ingår i: Materials. - : MDPI. - 1996-1944. ; 16:11
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Tidskriftsartikel (refereegranskat)abstract
- Oxygen impurities play a crucial role in the glass-forming ability and crystallisation behaviour of metallic glasses. In the present work, single laser tracks were produced on Zr59.3-xCu28.8 Al10.4Nb1.5Ox substrates (x = 0.3, 1.3) to study the redistribution of oxygen in the melt pool under laser melting, which provides the basis for laser powder bed fusion additive manufacturing. Since such substrates are commercially not available, they were fabricated by arc melting and splat quenching. X-ray diffraction revealed that the substrate with 0.3 at.% oxygen was X-ray amorphous, while the substrate with 1.3 at.% oxygen was partially crystalline. Hence, it is evident that the oxygen content affects the crystallisation kinetics. Subsequently, single laser tracks were produced on the surface of these substrates, and the melt pools attained from the laser processing were characterised by atom probe tomography and transmission electron microscopy. Surface oxidation and subsequent convective flow redistribution of oxygen by laser melting were identified as causes of the presence of CuOx and crystalline ZrO nanoparticles in the melt pool. Bands of ZrO likely originate from surface oxides that were moved deeper into the melt pool by convective flow. The findings presented here highlight the influence of oxygen redistribution from the surface into the melt pool during laser processing.
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