| 1. |
- Henriksson, Fredrik, 1988-
(författare)
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Introducing New Materials in the Automotive Industry : Managing the Complexity of Introducing New Materials in Existing Production Systems
- 2017
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Licentiatavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Passenger vehicles are central to Western society, and contribute to a significant part of our greenhouse gas emissions. In order to reduce emissions, the automotive industry as a whole is working to reduce mass in passenger vehicles in order to reduce energy consumption. One way to reduce mass is to introduce lightweight materials in the body of the vehicle. This research aims to explore the relationship between product and production system when introducing new materials.Besides a theoretical review and an industry-centered technological mapping, four case studies have been conducted during the course of this licentiate thesis. Two case studies were conducted with engineering design students working as development teams, one case study with the author as the developer and finally one case study in an industrial environment at a product owning company with in-house production. The goal of the case studies has been to increase the collective knowledge of how product development decisions affect production development decisions, and vice versa, when developing passenger vehicles in new materials.In the following analysis of case study outcomes, a number of factors important for introducing new materials are discussed. The relationship between product and production is investigated, both in terms of how the production system affects the product and how the product affects the production system. The outcome from this analysis is a mapping of important factors for automotive industry companies to understand and identify when looking at introducing new materials in existing production systems. Finally, a suggestion for future research efforts is presented.
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| 2. |
- Björnsson, Andreas, 1981-, et al.
(författare)
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Automated material handling in composite manufacturing using pick-and-place systems - a review
- 2018
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Ingår i: Robotics and Computer-Integrated Manufacturing. - : Elsevier BV. - 0736-5845 .- 1879-2537. ; 51, s. 222-229
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Tidskriftsartikel (refereegranskat)abstract
- With increasing use of fiber reinforced polymer composites follows a natural pursuit for more rational and effective manufacturing. Robotic pick-and-place systems can be used to automate handling of a multitude of materials used in the manufacturing of composite parts. There are systems developed for automated layup of prepreg, dry fibers and thermoplastic blanks as well as to handle auxiliary materials used in manufacturing. The aim of this paper is to highlight the challenges associated with automated handling of these materials and to analyze the main design principles that have been employed for pick-and-place systems in terms of handling strategy, reconfigurability, gripping technology and distribution of gripping points etc. The review shows that it is hard to find generic solutions for automated material handling due to the great variety in material properties. Few cases of industrial applications in full-scale manufacturing could be identified.
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| 3. |
- Björnsson, Andreas, 1981-, et al.
(författare)
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Automation of composite manufacturing using off-the-shelf solutions; three cases from the aerospace industry
- 2015
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Ingår i: ICCM International Conferences on Composite Materials. - : International Committee on Composite Materials.
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Konferensbidrag (refereegranskat)abstract
- With an increased use of composite materials follows a need for rational, cost-efficient manufacturing processes. This paper explores how off-the-shelf solutions, developed for other purposes than composite manufacturing, can be used to build systems for automated composite manufacturing. Three demonstrators, each of them dealing with a specific type of material and all of them representing different manufacturing technologies for automated composite manufacturing, are presented and analyzed to find aspects that affect the ability to use off-the-shelf solutions. The three demonstrators target low to medium manufacturing volumes of complex products and they have been developed in collaboration with industrial partners within the aerospace industry. The conclusions drawn from the development of the demonstrators are that it is technically feasible to use off-the-shelf solutions in the three cases while adhering to the high quality standards of the industry. Furthermore three groups of aspects, quality aspects, product aspects and system aspects, which affect the ability to use off-the-shelf solutions for automated composite manufacturing, are identified.
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| 4. |
- Björnsson, Andreas, 1981-, et al.
(författare)
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Robot-forming of prepreg stacks - Development of equipment and methods
- 2016
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Ingår i: ECCM 2016 - Proceeding of the 17th European Conference on Composite Materials. - : European Conference on Composite Materials, ECCM. - 9783000533877
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Konferensbidrag (refereegranskat)abstract
- Within the aerospace industry the manufacturing of composite components with complex shapes, such as spars, ribs and beams are often manufactured using manual layup and forming of prepreg material. Automated processes for prepreg layup and efficient forming techniques like vacuum forming are sometimes difficult to employ to these type of products due to technical limitations. This paper describes the development of tools and the forming sequence needed to automate sequential forming of a complex shape using an industrial robot. Plane prepreg stacks are formed to the final shape using a dual-arm industrial robot equipped with rolling tools. Tests show that the developed tools and the employed sequence can be used to form stacks to the desired shape with acceptable quality.
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| 5. |
- Fredriksson, Anna, 1979-, et al.
(författare)
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What are the differences between related offset and outsourcing? : A case study of a related offset business at Saab
- 2016
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Ingår i: International Journal of Technology Transfer and Commercialisation. - : InderScience Publishers. - 1470-6075 .- 1741-5284. ; 14:2, s. 132-149
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Tidskriftsartikel (refereegranskat)abstract
- Recently, offset contracts have become more complex. For the seller to carry through and review the effects and the demands of an offset contract, they need a framework.The paper identifies five main differences between outsourcing and related offset, which are translated into activities to be included in a suggested related offset framework. The paper is based on an in-depth case study of a related offset business at Saab, a Swedish military aircraft producer. The analysis compared the studied case with an existing outsourcing process identified in literature. The paper contributes by providing an overview of the activities taking place during a related offset process and showing the effect of the different hierarchical levels involved in the process on the efficiency of the fulfilment of the offset business. This paper is based on a single case study, and the suggested differences should be verified through further case studies.
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| 6. |
- Gopinath, Varun, 1982-, et al.
(författare)
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Demonstrators to support research in Industrial safety - A Methodology
- 2018
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Ingår i: Procedia Manufacturing. - : ELSEVIER SCIENCE BV. - 2351-9789. ; 17, s. 246-253
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Tidskriftsartikel (refereegranskat)abstract
- Activities to support manufacturing research are carried out with the intention to gain knowledge of industrial problems and provide solutions that addresses these issues. In order for solution to be viable to the industry, research activities are carried out in close collaboration with participants from the industry, academia and research institutions. Interactive research approach motivates participants with multi-disciplinary perspective to collaborate and emphasizes joint learning in the change process. This article, presents a methodology, where participants with different expertise can collaborate to develop safety solutions. The concept of a demonstrator, which represents cumulative result of a series of research activities, is presented as a tool to showcase functioning and design intent in a collaborative research environment. The results of a pilot study, where manufacturing professionals evaluated design decisions that resulted in a demonstrator, will be presented. (C) 2018 The Authors. Published by Elsevier B.V.
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| 7. |
- Gopinath, Varun, 1982-
(författare)
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On Safe Collaborative Assembly With Large Industrial Robots
- 2019
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- This thesis pertains to industrial safety in relation to human-robot collaboration. The aim is to enhance understanding of the nature of systems where large industrial robots collaborate with humans to complete assembly tasks. This understanding may support development and safe operations of future collaborative systems.Industrial robots are widely used to automate manufacturing operations across several industries. The automotive industry is the largest user of robots and have identified robot-based automation as a strategy to improve efficiency in manufacturing operations.Recently, a class of machines referred to as collaborative robots have been developed by robot manufacturers to support operators in assembly tasks. The use of these robots to support human workers in an industrial context are referred to as collaborative operations.Presently, collaborative robots have limited reach and load carrying capacity compared to standard industrial robots. Large/standard industrial robots are widely used for applications such as welding or painting. They can, in principle support operators in assembly tasks as well.Two laboratory demonstrators representing the final results from a series of research activities will be presented. They were developed to investigate issues related to personnel and process safety while working with large industrial robots in collaborative operations. The demonstrators were partially based on assembly workstations that are currently operational and they exemplify challenges faced by the automotive industry.Demonstrator-based Research, a methodology for collaborative research that emphasizes development of demonstrators as a research tool, forms the rationale for carrying out research operations presented in this thesis. An evaluation of the laboratory demonstrators by industrial participants suggests an increased interest and confidence in collaborative operations with large robots. The demonstrators have served as a tentative platform for participants to identify and discuss manufacturing and safety challenges in relation to their organization.A main outcome presented in this thesis relates to specifying requirements for introducing robots in a human-populated environment. Introducing robotic systems in new environments requires reconsideration of the nature of the hazards particular to the domain. An analysis of the laboratory demonstrators suggest that, in addition to hazards associated with normal functioning of the system, limitations in human cognition must be considered. These results will be exemplified and discussed in the context of situational and mode awareness. Additionally, a model of a collaborative workstation will be presented in terms of three constituents – workspace, tasks and interaction.This is particularly significant considering the direction of present-day research aimed at introducing robots across various industries and working environments. In response to this trend, this thesis discusses the relevance of Interactive Research and its emphasis on joint learning that goes on between academic researchers and industrial participants as a valuable principle for collaborative research.
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| 8. |
- Gopinath, Varun, 1982-, et al.
(författare)
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Risk Assessment for Collaborative Operation : A Case Study on Hand-Guided Industrial Robots
- 2018
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Ingår i: Risk Assessment. - : InTech. - 9789535137986 - 9789535137993
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Bokkapitel (refereegranskat)abstract
- Risk assessment is a systematic and iterative process, which involves risk analysis, where probable hazards are identified, and then corresponding risks are evaluated along with solutions to mitigate the effect of these risks. In this article, the outcome of a risk assessment process will be detailed, where a large industrial robot is used as an intelligent and flexible lifting tool that can aid operators in assembly tasks. The realization of a collaborative assembly station has several benefits, such as increased productivity and improved ergonomic work environment. The article will detail the design of the layout of a collaborative assembly workstation, which takes into account the safety and productivity concerns of automotive assembly plants. The hazards associated with hand-guided collaborative operations will also be presented.
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| 9. |
- Gopinath, Varun, 1982-, et al.
(författare)
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Risk Assessment for Collaborative Operation : A Case Study on Hand-Guided Industrial Robots
- 2018
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Ingår i: Risk Assessment. - London/Rijeka : InTech. - 9789535137986 - 9789535140634 - 9789535137993 ; , s. 167-187
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Bokkapitel (refereegranskat)abstract
- Risk assessment is a systematic and iterative process, which involves risk analysis, where probable hazards are identified, and then corresponding risks are evaluated along with solutions to mitigate the effect of these risks. In this article, the outcome of a risk assessment process will be detailed, where a large industrial robot is used as an intelligent and flexible lifting tool that can aid operators in assembly tasks. The realization of a collaborative assembly station has several benefits, such as increased productivity and improved ergonomic work environment. The article will detail the design of the layout of a collaborative assembly workstation, which takes into account the safety and productivity concerns of automotive assembly plants. The hazards associated with hand-guided collaborative operations will also be presented.
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| 10. |
- Gopinath, Varun, et al.
(författare)
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Risk Assessment Process for Collaborative Assembly - A Job Safety Analysis Approach
- 2016
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Ingår i: 6th CIRP Conference on Assembly Technologies and Systems (CATS). - : Elsevier. ; , s. 199-203
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Konferensbidrag (refereegranskat)abstract
- International safety standards state that risk assessment is the first step in understanding and eliminating hazardous work environment. The traditional method of risk assessment using Job Safety Analysis, where sequential tasks of the operator are analysed for potential risks, needs to be adapted to applications where humans and robots collaborate to complete assembly tasks. This article proposes a novel approach by placing equal emphasis on various participants working within their workspaces. An industrial case study wil be used to showcase the merits of the process when used at an early stage in the development of a collaborative assembly cell.
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