1. |
- Bahrami, Ataallah, et al.
(författare)
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Combined Effect of Operating Parameters on Separation Efficiency and Kinetics of Copper Flotation
- 2019
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Ingår i: Mining, metallurgy & exploration. - : Springer. - 2524-3462 .- 2524-3470. ; 36:2, s. 409-421
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Tidskriftsartikel (refereegranskat)abstract
- This study aims to investigate the effects of operational variables on concentrate grade, recovery, separation efficiency, and kinetic parameters of the copper flotation process. For this purpose, the effects of the pulp solids content, collector and frother dosage, and preparation and concentrate collection time were studied using a Taguchi experimental design. The results of statistical analyses indicated that the concentrate collection time and pulp density were the most influential parameters on concentrate grade. Considering copper recovery, concentrate collection time, collector dosage, and pulp density were the most significant variables, in decreasing order of importance. Also, the separation efficiency was mostly influenced by the concentrate collection time. Furthermore, kinetic studies showed that the second-order rectangular distribution model perfectly matched the experimental flotation data. The highest kinetic constant of 0.0756 s−1 was obtained from the test, which was performed with 35% solids content and 40 and 20 g/t collector and frother, respectively. The highest predicted copper recovery of 99.57% was obtained from the test at 30% solids content, and the collector and frother dosages of 40 and 15 g/t, respectively.
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2. |
- Bahrami, Ataallah, et al.
(författare)
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Effect of different reagent regime on the kinetic model and recovery in gilsonite flotation
- 2019
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Ingår i: Journal of Materials Research and Technology. - : Elsevier. - 2238-7854 .- 2214-0697. ; 8:5, s. 4498-4509
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Tidskriftsartikel (refereegranskat)abstract
- Gilsonite is a natural fossil resource, similar to an oil asphalt high in asphaltenes. To determine the effect of reagent regime on the kinetic order and rate of flotation for a gilsonite sample, experiments were carried out in both rougher and cleaner flotation process. Experiments were conducted using different combinations of reagent: Oil-MIBC; gasoline-pine oil; and one test without any collector and frother. According to results, kinetic in the test performed using the oil-MIBC and without any collector and frother were found to be first-order unlike the kinetic in the test conducted using the gasoline-pine oil. Five kinetic models were applied to the modeling of data from the flotation tests by using MATrix LABoratory software. The results show that all experiments are highly in compliance with all models. The kinetic constants (k) in rougher stage were calculated as 0.1548 (s-1), 0.2300 (s-1) and 0.2163 (s-1) for oil-MIBC, gasoline-pine oil, and test without any collector and frother, respectively. These amounts in the cleaner stage were 0.0450 (s-1), 0.1589 (s-1) and 0.0284 (s-1), respectively. The relationship between k, maximum combustible recovery (R) and particle size was also studied. The results showed that the R and k were obtained with a coarse particle size of (-250 + 106) μm in the rougher and (-850 + 500) μm in cleaner flotation processes.
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3. |
- Bahrami, Ataallah, et al.
(författare)
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Process mineralogy as a key factor affecting the flotation kinetics of copper sulfide minerals
- 2019
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Ingår i: International Journal of Minerals, Metallurgy and Materials. - : Springer. - 1674-4799 .- 1869-103X. ; 26:4, s. 430-439
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Tidskriftsartikel (refereegranskat)abstract
- The aim of this study is to apply process mineralogy as a practical tool for further understanding and predicting the flotation kinetics of the copper sulfide minerals. The minerals’ composition and association, grain distribution, and liberation within the ore samples were analyzed in the feed, concentrate, and the tailings of the flotation processes with two pulp densities of 25wt% and 30wt%. The major copper-bearing minerals identified by microscopic analysis of the concentrate samples included chalcopyrite (56.2wt%), chalcocite (29.1wt%), covellite (6.4wt%), and bornite (4.7wt%). Pyrite was the main sulfide gangue mineral (3.6wt%) in the concentrates. A 95% degree of liberation with d80 > 80 µm was obtained for chalcopyrite as the main copper mineral in the ore sample. The recovery rate and the grade in the concentrates were enhanced with increasing chalcopyrite particle size. Chalcopyrite particles with a d80 of approximately 100 µm were recovered at the early stages of the flotation process. The kinetic studies showed that the kinetic second-order rectangular distribution model perfectly fit the flotation test data. Characterization of the kinetic parameters indicated that the optimum granulation distribution range for achieving a maximum flotation rate for chalcopyrite particles was between the sizes 50 and 55 µm.
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4. |
- Bahrami, Ataallah, et al.
(författare)
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The Order of Kinetic Models, Rate Constant Distribution, and Maximum Combustible Recovery in Gilsonite Flotation
- 2019
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Ingår i: Mining, Metallurgy & Exploration. - : Springer. - 2524-3462 .- 2524-3470. ; 36, s. 1101-1114
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Tidskriftsartikel (refereegranskat)abstract
- Kinetic models are the most important tool for predicting and evaluating the performance of flotation circuits. Gilsonite is a natural fossil resource similar to an oil asphalt, high in asphaltenes. Here, in order to determine the kinetic order and flotation rate of a gilsonite sample, flotation experiments were carried out in both rougher and cleaner stages. Experiments were conducted using the combinations of oil–MIBC and gas oil–pine oil, with one test without collector and frother. Five kinetic models were applied to the data obtained from the flotation tests using MATLAB software. Statistical analysis showed that the results of the experiment with oil–MIBC were highly in compliance with all models. Kinetic constants (k) were calculated as 0.1548 (s−1) and 0.0450 (s−1) for rougher and cleaner stages, respectively. Rougher and cleaner tests without collector and frother also matched all models well (R2 > 0.98), with kvalues of 0.2163 (s−1) and 0.284 (s−1), respectively. The relationship between flotation rate constant, maximum combustible recovery, and particle size showed that the maximum flotation combustible recovery and flotation rate were obtained in the size range of −250 + 106 μm in the rougher and cleaner stages. The combustible recovery and flotation rate were higher in the rougher flotation process than in the cleaner stage.
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