| 1. |
- Childerhouse, Thomas, et al.
(författare)
-
Machining performance and wear behaviour of polycrystalline diamond and coated carbide tools during milling of titanium alloy Ti-54M
- 2023
-
Ingår i: Wear. - : Elsevier BV. - 0043-1648. ; 523
-
Tidskriftsartikel (refereegranskat)abstract
- Polycrystalline diamond (PCD) is currently under development as a new generation of cutting tool material for titanium alloy machining applications. The unrivaled high temperature hardness possessed by PCD offers the potential for higher levels of productivity compared to tungsten carbide, the current industry standard tool material, through facilitating higher cutting speeds. This study investigates the performance of various PCD tool grades during square shoulder milling of Ti-54M. The influence of PCD grain size on dominant wear mechanism has been established, revealing that a smaller, sub 1 μm, grain size offers improvements in tool life due to superior fracture toughness compared to larger grained material. For fine grained PCD, loss of tool material through a cyclic process of workpiece adhesion followed by grain pull-out was identified to be the predominant wear mechanism, contrasting the mechanical fracture dominated wear observed for the larger grained PCD grades. The influence of insert microgeometry was also investigated through honing of the cutting edge radii. An increased tendency for edge fracture was demonstrated when machining with larger radii tooling which was attributed to increased cutting forces. Finally, the study has compared the surface integrity response of the workpiece following PCD and carbide machining, revealing considerably lower levels of microstructural damage and cutting forces when machining with PCD. This highlights the potential benefits of PCD in finishing applications, whereby high speed machining can be employed to reduce the impact on component surface integrity.
|
|
| 2. |
- Childerhouse, Thomas, et al.
(författare)
-
Rapid acquisition of digital fingerprints of Ti-6Al-4V macrotexture from machining force measurement data
- 2024
-
Ingår i: Materials Characterization. - 1044-5803. ; 207
-
Tidskriftsartikel (refereegranskat)abstract
- Titanium alloys display anisotropic deformation properties due to the hexagonal close-packed (hcp) crystal structure of the α-phase. When subjected to localised deformation during machining, this behaviour influences fluctuations in the cutting force response of the material as the tool encounters grains of different orientations. In this research, cutting force signals acquired during face turning of Ti–6Al–4V possessing a lamellar α colony structure have been spatially mapped demonstrating the ability to identify microstructural features such as prior-β grain boundaries, grain boundary α, and α colonies. Measured cutting forces have been correlated to texture using orientation information acquired from large area EBSD analysis. A relationship between the misalignment of the crystallographic a slip vector with respect to the cutting direction and the passive cutting force response has been established, demonstrating a rise in cutting forces as this misalignment is increased. This novel approach to in-process materials evaluation offers manufacturers the potential of a powerful digital quality assurance tool, with the results presented here demonstrating the possibility for rapid characterisation of entire component surfaces, revealing microstructural features, and inferring the crystallographic orientation of macrotextured regions in Ti–6Al–4V.
|
|
| 3. |
- Childerhouse, Thomas, et al.
(författare)
-
The influence of machining induced surface integrity and residual stress on the fatigue performance of Ti-6Al-4V following polycrystalline diamond and coated cemented carbide milling
- 2022
-
Ingår i: International Journal of Fatigue. - : Elsevier BV. - 0142-1123. ; 163
-
Tidskriftsartikel (refereegranskat)abstract
- Accurate fatigue life predictions of titanium alloy components requires an understanding of how the machining affected metallurgical and micro-mechanical subsurface condition influences fatigue crack nucleation and growth. This study investigates the influence of surface integrity features generated during carbide and high-speed polycrystalline diamond machining on the fatigue behaviour of coarse and fine-grained Ti-6Al-4V. Mechanically induced compressive residual stresses, promoted by higher feed rates and the larger cutting edge radii of carbide tools, have been demonstrated to provide an overriding enhancing effect on fatigue life due to crack initiation suppression and reducing the deleterious effects of microstructural deformation and surface imperfections.
|
|
| 4. |
- Franke, James A., et al.
(författare)
-
The GGCMI Phase 2 emulators : Global gridded crop model responses to changes in CO2, temperature, water, and nitrogen (version 1.0)
- 2020
-
Ingår i: Geoscientific Model Development. - : Copernicus GmbH. - 1991-959X .- 1991-9603. ; 13:9, s. 3995-4018
-
Tidskriftsartikel (refereegranskat)abstract
- Statistical emulation allows combining advantageous features of statistical and process-based crop models for understanding the effects of future climate changes on crop yields. We describe here the development of emulators for nine process-based crop models and five crops using output from the Global Gridded Model Intercomparison Project (GGCMI) Phase 2. The GGCMI Phase 2 experiment is designed with the explicit goal of producing a structured training dataset for emulator development that samples across four dimensions relevant to crop yields: Atmospheric carbon dioxide (CO2) concentrations, temperature, water supply, and nitrogen inputs (CTWN). Simulations are run under two different adaptation assumptions: That growing seasons shorten in warmer climates, and that cultivar choice allows growing seasons to remain fixed. The dataset allows emulating the climatological-mean yield response of all models with a simple polynomial in mean growing-season values. Climatological-mean yields are a central metric in climate change impact analysis; we show here that they can be captured without relying on interannual variations. In general, emulation errors are negligible relative to differences across crop models or even across climate model scenarios; errors become significant only in some marginal lands where crops are not currently grown. We demonstrate that the resulting GGCMI emulators can reproduce yields under realistic future climate simulations, even though the GGCMI Phase 2 dataset is constructed with uniform CTWN offsets, suggesting that the effects of changes in temperature and precipitation distributions are small relative to those of changing means. The resulting emulators therefore capture relevant crop model responses in a lightweight, computationally tractable form, providing a tool that can facilitate model comparison, diagnosis of interacting factors affecting yields, and integrated assessment of climate impacts.
|
|
| 5. |
- Franke, James A., et al.
(författare)
-
The GGCMI Phase 2 experiment : Global gridded crop model simulations under uniform changes in CO2, temperature, water, and nitrogen levels (protocol version 1.0)
- 2020
-
Ingår i: Geoscientific Model Development. - : Copernicus GmbH. - 1991-959X .- 1991-9603. ; 13:5, s. 2315-2336
-
Tidskriftsartikel (refereegranskat)abstract
- Concerns about food security under climate change motivate efforts to better understand future changes in crop yields. Process-based crop models, which represent plant physiological and soil processes, are necessary tools for this purpose since they allow representing future climate and management conditions not sampled in the historical record and new locations to which cultivation may shift. However, process-based crop models differ in many critical details, and their responses to different interacting factors remain only poorly understood. The Global Gridded Crop Model Intercomparison (GGCMI) Phase 2 experiment, an activity of the Agricultural Model Intercomparison and Improvement Project (AgMIP), is designed to provide a systematic parameter sweep focused on climate change factors and their interaction with overall soil fertility, to allow both evaluating model behavior and emulating model responses in impact assessment tools. In this paper we describe the GGCMI Phase 2 experimental protocol and its simulation data archive. A total of 12 crop models simulate five crops with systematic uniform perturbations of historical climate, varying CO2, temperature, water supply, and applied nitrogen ("CTWN") for rainfed and irrigated agriculture, and a second set of simulations represents a type of adaptation by allowing the adjustment of growing season length. We present some crop yield results to illustrate general characteristics of the simulations and potential uses of the GGCMI Phase 2 archive. For example, in cases without adaptation, modeled yields show robust decreases to warmer temperatures in almost all regions, with a nonlinear dependence that means yields in warmer baseline locations have greater temperature sensitivity. Inter-model uncertainty is qualitatively similar across all the four input dimensions but is largest in high-latitude regions where crops may be grown in the future.
|
|
| 6. |
- Jiang, Zheshun, et al.
(författare)
-
Hexavalent chromium still a concern in Sweden : Evidence from a cross-sectional study within the SafeChrom project
- 2024
-
Ingår i: International journal of hygiene and environmental health. - : Elsevier. - 1438-4639 .- 1618-131X. ; 256
-
Tidskriftsartikel (refereegranskat)abstract
- ObjectivesHexavalent chromium (Cr(VI)) is classified as a human carcinogen. Occupational Cr(VI) exposure can occur during different work processes, but the current exposure to Cr(VI) at Swedish workplaces is unknown.MethodsThis cross-sectional study (SafeChrom) recruited non-smoking men and women from 14 companies with potential Cr(VI) exposure (n = 113) and controls from 6 companies without Cr(VI) exposure (n = 72). Inhalable Cr(VI) was measured by personal air sampling (outside of respiratory protection) in exposed workers. Total Cr was measured in urine (pre- and post-shift, density-adjusted) and red blood cells (RBC) (reflecting Cr(VI)) in exposed workers and controls. The Bayesian tool Expostats was used to assess risk and evaluate occupational exposure limit (OEL) compliance.ResultsThe exposed workers performed processing of metal products, steel production, welding, plating, and various chemical processes. The geometric mean concentration of inhalable Cr(VI) in exposed workers was 0.15 μg/m3 (95% confidence interval: 0.11–0.21). Eight of the 113 exposed workers (7%) exceeded the Swedish OEL of 5 μg/m3, and the Bayesian analysis estimated the share of OEL exceedances up to 19.6% for stainless steel welders. Median post-shift urinary (0.60 μg/L, 5th-95th percentile 0.10–3.20) and RBC concentrations (0.73 μg/L, 0.51–2.33) of Cr were significantly higher in the exposed group compared with the controls (urinary 0.10 μg/L, 0.06–0.56 and RBC 0.53 μg/L, 0.42–0.72). Inhalable Cr(VI) correlated with urinary Cr (rS = 0.64) and RBC-Cr (rS = 0.53). Workers within steel production showed the highest concentrations of inhalable, urinary and RBC Cr. Workers with inferred non-acceptable local exhaustion ventilation showed significantly higher inhalable Cr(VI), urinary and RBC Cr concentrations compared with those with inferred acceptable ventilation. Furthermore, workers with inferred correct use of respiratory protection were exposed to significantly higher concentrations of Cr(VI) in air and had higher levels of Cr in urine and RBC than those assessed with incorrect or no use. Based on the Swedish job-exposure-matrix, approximately 17 900 workers were estimated to be occupationally exposed to Cr(VI) today.ConclusionsOur study demonstrates that some workers in Sweden are exposed to high levels of the non-threshold carcinogen Cr(VI). Employers and workers seem aware of Cr(VI) exposure, but more efficient exposure control strategies are required. National strategies aligned with the European strategies are needed in order to eliminate this cause of occupational cancer.
|
|
| 7. |
- Jiang, Zheshun, et al.
(författare)
-
P-205 THE SAFECHROM PROJECT - EVIDENCE FROM A CROSS-SECTIONAL STUDY SHOWS THAT HEXAVALENT CHROMIUM IS STILL A CONCERN IN SWEDEN
- 2024
-
Ingår i: Occupational Medicine. - 0962-7480. ; 74:Suppl 1, s. 291-292
-
Konferensbidrag (övrigt vetenskapligt/konstnärligt)abstract
- Hexavalent chromium Cr(VI) is a human carcinogen, but the current exposure to Cr(VI) at Swedish workplaces is unknown.Recruitment of 113 workers with potential Cr(VI) exposure and 72 controls was combined with measurements of inhalable Cr(VI) (only exposed workers) and total Cr in urine and red blood cells (RBC), Bayesian analysis of occupational exposure limit (OEL) compliance was used, as well as the Swedish job-exposure-matrix.Exposed workers performed processing of metal products, steel production, welding, and plating. The geometric mean concentration of inhalable Cr(VI) in exposed workers was 0.15 μg/m3. Eight workers (7\ exceeded the Swedish OEL (5 μg/m3), and the share of OEL exceedances was estimated to be up to 19.6\ and RBC-Cr were significantly higher in exposed workers compared with controls. Workers with inferred non-acceptable local exhaustion ventilation showed significantly higher inhalable Cr(VI), urine- and RBC-Cr than those with acceptable ventilation. Workers with inferred correct use of respiratory protection had higher inhalable Cr(VI), and, paradoxically, higher urine- and RBC-Cr concentrations than workers with incorrect use. We estimate that ~17 900 Swedish workers are occupationally exposed to Cr(VI) today.Our study showed that although most air measurements were relatively low, 7\ and particularly stainless steel workers are at risk for exceeding the OEL. The existing protective measures implemented at workplaces are still inadequate and insufficient.Some workers in Sweden are exposed to high levels of the non-threshold carcinogen Cr(VI). National strategies aligned with European strategies are needed to eliminate occupational cancer.
|
|
| 8. |
- Müller, Christoph, et al.
(författare)
-
Exploring uncertainties in global crop yield projections in a large ensemble of crop models and CMIP5 and CMIP6 climate scenarios
- 2021
-
Ingår i: Environmental Research Letters. - : IOP Publishing. - 1748-9318 .- 1748-9326. ; 16:3
-
Tidskriftsartikel (refereegranskat)abstract
- Concerns over climate change are motivated in large part because of their impact on human society. Assessing the effect of that uncertainty on specific potential impacts is demanding, since it requires a systematic survey over both climate and impacts models. We provide a comprehensive evaluation of uncertainty in projected crop yields for maize, spring and winter wheat, rice, and soybean, using a suite of nine crop models and up to 45 CMIP5 and 34 CMIP6 climate projections for three different forcing scenarios. To make this task computationally tractable, we use a new set of statistical crop model emulators. We find that climate and crop models contribute about equally to overall uncertainty. While the ranges of yield uncertainties under CMIP5 and CMIP6 projections are similar, median impact in aggregate total caloric production is typically more negative for the CMIP6 projections (+1% to −19%) than for CMIP5 (+5% to −13%). In the first half of the 21st century and for individual crops is the spread across crop models typically wider than that across climate models, but we find distinct differences between crops: globally, wheat and maize uncertainties are dominated by the crop models, but soybean and rice are more sensitive to the climate projections. Climate models with very similar global mean warming can lead to very different aggregate impacts so that climate model uncertainties remain a significant contributor to agricultural impacts uncertainty. These results show the utility of large-ensemble methods that allow comprehensively evaluating factors affecting crop yields or other impacts under climate change. The crop model ensemble used here is unbalanced and pulls the assumption that all projections are equally plausible into question. Better methods for consistent model testing, also at the level of individual processes, will have to be developed and applied by the crop modeling community.
|
|
| 9. |
- Müller, Christoph, et al.
(författare)
-
Substantial Differences in Crop Yield Sensitivities Between Models Call for Functionality-Based Model Evaluation
- 2024
-
Ingår i: Earth's Future. - 2328-4277. ; 12:3
-
Tidskriftsartikel (refereegranskat)abstract
- Crop models are often used to project future crop yield under climate and global change and typically show a broad range of outcomes. To understand differences in modeled responses, we analyzed modeled crop yield response types using impact response surfaces along four drivers of crop yield: carbon dioxide (C), temperature (T), water (W), and nitrogen (N). Crop yield response types help to understand differences in simulated responses per driver and their combinations rather than aggregated changes in yields as the result of simultaneous changes in various drivers. We find that models' sensitivities to the individual drivers are substantially different and often more different across models than across regions. There is some agreement across models with respect to the spatial patterns of response types but strong differences in the distribution of response types across models and their configurations suggests that models need to undergo further scrutiny. We suggest establishing standards in model evaluation based on emergent functionality not only against historical yield observations but also against dedicated experiments across different drivers to analyze emergent functional patterns of crop models.
|
|
