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- Grubova, I. Y., et al.
(författare)
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Process window for electron beam melting of Ti–42Nb wt.%
- 2023
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Ingår i: Journal of Materials Research and Technology. - : Elsevier. - 2238-7854. ; 25, s. 4457-4478
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Tidskriftsartikel (refereegranskat)abstract
- Pre-alloyed β-phase Ti˗42Nb alloy was successfully produced for the first time by E-PBF. The study focuses on the determination of the processing parameter window by varying the beam current, beam speed, layer thickness, and line offset to achieve the defect-free manufacturing of new material with desired properties. Overall, 49 regimes were investigated. The Ti˗42Nb powder were characterized using the DSC/TG, XRD, and SEM/EDX analyses to evaluate its suitability for E-PBF manufacturing. The alloys with the best-built quality fall into the narrow zone between the line energies of 0.30 and 0.34 J/mm. The predicted optimal process parameters were I = 4 mA, v = 700–800 mm/s, h = 100 μm, U = 60 kV, and t = 100 μm. Detailed microstructural characterization was carried out to gain insights into the fundamental mechanisms that govern the behavior of the studied alloys. TEM identified the α'' martensitic phase nucleation occurred preferentially at the β grain boundaries. Un-melted ellipsoidal NbC (∼10 μm) particles were detected with no preferential segregation sites. EBSD revealed coarse microstructures and <001> fiber texture, as well as epitaxial grain growth of columnar grains of about 300 μm. The optimal regime demonstrated a texture composed of a high amount of low aspect ratio grains (50%), which yielded a microindentation hardness of 3.0 GPa and a low elastic modulus of 68 GPa. Hence, these results provide opportunities to design novel alloys to be of interest for biomedical applications. Moreover, this study extends the scope of AM by establishing the process parameter window that yields a material with favorable mechanical properties.
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| 2. |
- Grubova, Irina Yu., et al.
(författare)
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Combined First-Principles and Experimental Study on the Microstructure and Mechanical Characteristics of the Multicomponent Additive-Manufactured Ti-35Nb-7Zr-5Ta Alloy
- 2023
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Ingår i: ACS Omega. - : American Chemical Society (ACS). - 2470-1343. ; 8:30, s. 27519-27533
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Tidskriftsartikel (refereegranskat)abstract
- New & beta;-stabilizedTi-based alloys are highly promising forbone implants, thanks in part to their low elasticity. The natureof this elasticity, however, is as yet unknown. We here present combinedfirst-principles DFT calculations and experiments on the microstructure,structural stability, mechanical characteristics, and electronic structureto elucidate this origin. Our results suggest that the studied & beta;Ti-35Nb-7Zr-5Ta wt % (TNZT) alloy manufacturedby the electron-beam powder bed fusion (E-PBF) method has homogeneousmechanical properties (H = 2.01 & PLUSMN; 0.22 GPa and E = 69.48 & PLUSMN; 0.03 GPa) along the building direction,which is dictated by the crystallographic texture and microstructuremorphologies. The analysis of the structural and electronic properties,as the main factors dominating the chemical bonding mechanism, indicatesthat TNZT has a mixture of strong metallic and weak covalent bonding.Our calculations demonstrate that the softening in the Cauchy pressure(C & PRIME; = 98.00 GPa) and elastic constant C ̅ ( 44 ) = 23.84 GPa is the originof the low elasticity of TNZT. Moreover, the nature of this softeningphenomenon can be related to the weakness of the second and thirdneighbor bonds in comparison with the first neighbor bonds in theTNZT. Thus, the obtained results indicate that a carefully designedTNZT alloy can be an excellent candidate for the manufacturing oforthopedic internal fixation devices. In addition, the current findingscan be used as guidance not only for predicting the mechanical propertiesbut also the nature of elastic characteristics of the newly developedalloys with yet unknown properties.
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