| 1. |
- Fentaye, Amare Desalegn, et al.
(författare)
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Hybrid model-based and data-driven diagnostic algorithm for gas turbine engines
- 2020
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Ingår i: Proceedings of the ASME Turbo Expo. - : American Society of Mechanical Engineers (ASME). - 9780791884140
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Konferensbidrag (refereegranskat)abstract
- Data-driven algorithms require large and comprehensive training samples in order to provide reliable diagnostic solutions. However, in many gas turbine applications, it is hard to find fault data due to proprietary and liability issues. Operational data samples obtained from end-users through collaboration projects do not represent fault conditions sufficiently and are not labeled either. Conversely, model-based methods have some accuracy deficiencies due to measurement uncertainty and model smearing effects when the number of gas path components to be assessed is large. The present paper integrates physics-based and data-driven approaches aiming to overcome this limitation. In the proposed method, an adaptive gas path analysis (AGPA) is used to correct measurement data against the ambient condition variations and normalize. Fault signatures drawn from the AGPA are used to assess the health status of the case engine through a Bayesian network (BN) based fault diagnostic algorithm. The performance of the proposed technique is evaluated based on five different gas path component faults of a three-shaft turbofan engine, namely intermediate-pressure compressor fouling (IPCF), high-pressure compressor fouling (HPCF), high-pressure turbine erosion (HPTE), intermediate-pressure turbine erosion (IPTE), and low-pressure turbine erosion (LPTE). Robustness of the method under measurement uncertainty has also been tested using noise-contaminated data. Moreover, the fault diagnostic effectiveness of the BN algorithm on different number and type of measurements is also examined based on three different sensor groups. The test results verify the effectiveness of the proposed method to diagnose single gas path component faults correctly even under a significant noise level and different instrumentation suites. This enables to accommodate measurement suite inconsistencies between engines of the same type. The proposed method can further be used to support the gas turbine maintenance decision-making process when coupled with overall Engine Health Management (EHM) systems.
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| 2. |
- Rahman, Moksadur, 1989-, et al.
(författare)
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A Framework for Learning System for Complex Industrial Processes
- 2020. - 1
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Ingår i: AI and Learning Systems - Industrial Applications and Future Directions. - : IntechOpen. - 9781789858785 ; , s. 29-
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Bokkapitel (refereegranskat)abstract
- Due to the intense price-based global competition, rising operating cost, rapidly changing economic conditions and stringent environmental regulations, modern process and energy industries are confronting unprecedented challenges to maintain profitability. Therefore, improving the product quality and process efficiency while reducing the production cost and plant downtime are matters of utmost importance. These objectives are somewhat counteracting, and to satisfy them, optimal operation and control of the plant components are essential. Use of optimization not only improves the control and monitoring of assets, but also offers better coordination among different assets. Thus, it can lead to extensive savings in the energy and resource consumption, and consequently offer reduction in operational costs, by offering better control, diagnostics and decision support. This is one of the main driving forces behind developing new methods, tools and frameworks. In this chapter, a generic learning system architecture is presented that can be retrofitted to existing automation platforms of different industrial plants. The architecture offers flexibility and modularity, so that relevant functionalities can be selected for a specific plant on an as-needed basis. Various functionalities such as soft-sensors, outputs prediction, model adaptation, control optimization, anomaly detection, diagnostics and decision supports are discussed in detail.
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| 3. |
- Aslanidou, Ioanna, et al.
(författare)
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Development of web-based short courses on control, diagnostics, and instrumentation
- 2020
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Ingår i: Proceedings of the ASME Turbo Expo 2020, Sep 21-25. - 9780791884157
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Konferensbidrag (refereegranskat)abstract
- As a consequence of globalization and advances in digital tools, synchronous or asynchronous distance courses are becoming an integral part of universities’ educational offers. The design of an online course introduces more challenges compared to a traditional on campus course with face to face lectures. This is true especially for engineering subjects where problem or project-based courses may be preferred to stimulate critical thinking and engage the learners with real-life problems. However, realizing this with distance learning implies that a similar study pace should be kept by the learners involved. This may not be easy, since individual pace is often a motivation for choosing a distance course. Student engagement in group projects, collaborations, and the proper design of examination tasks are only some of the challenges in designing a distance course for an engineering program. A series of web-based courses on measurement techniques, control, and diagnostics were developed and delivered to groups of learners. Each course comprised short modules covering key points of the subject and aimed at getting learners to understand both the fundamental concepts that they do not typically learn or understand in the respective base courses and to build on that knowledge to reach a more advanced cognitive level. The experience obtained in the courses on what strategies worked better or worse for the learners is presented in this paper. A comparison between the courses provides an interesting outlook on how the learners reacted to slightly different requirements and incentives in each course. The results from the evaluation of the courses are also used as a base for discussion.The background and availability of the learners is closely linked to how a course should be designed to optimally fit the learning group, without compromising on the achievement of the learning outcomes. This series of courses is a good example of continuous professional development courses in the field of control, diagnostics, and instrumentation (CDI), and brings with it a number of challenges and opportunities for the development of online courses.
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| 4. |
- Ferrari, M. L., et al.
(författare)
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Pressurized SOFC system fuelled by biogas : Control approaches and degradation impact
- 2020
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Ingår i: Proceedings of the ASME Turbo Expo. - : American Society of Mechanical Engineers (ASME). - 9780791884140
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Konferensbidrag (refereegranskat)abstract
- This paper shows control approaches for managing a pressurized Solid Oxide Fuel Cell (SOFC) system fuelled by biogas. This is an advanced solution to integrate the high efficiency benefits of a pressurized SOFC with a renewable source. The operative conditions of these analyses are based on the matching with an emulator rig including a T100 machine for tests in cyber-physical mode (a real-time model including components emulated in the rig, operating in parallel with the experimental facility and used to manage some properties in the plant, such as the turbine outlet temperature set-point and the air flow injected in the anodic circuit). The T100 machine is a microturbine able to produce a nominal electric power output of 100 kW. So, the paper presents a real-time model including the fuel cell, the off-gas burner, and the recirculation lines. Although the microturbine components are planned to be evaluated with the hardware devices, the model includes also the T100 expander for machine control reasons, as detailed presented in the devoted section. The simulations shown in this paper regard the assessment of an innovative control tool based on the Model Predictive Control (MPC) technology. This controller and an additional tool based on the coupling of MPC and PID approaches were assessed against the application of Proportional Integral Derivative (PID) controllers. The control targets consider both steady-state (e.g. high efficiency solutions) and dynamic aspects (stress smoothing in the cell). Moreover, different control solutions are presented to operate the system during fuel cell degradation. The results include the system response to load variations, and SOFC voltage decrease. Special attention is devoted to the fuel cell system constraints, such as temperature and time-dependent thermal gradient. Considering the simulations including SOFC degradation, the MPC was able to decrease the thermal stress, but it was not able to compensate the degradation. On the other hand, the tool based on the coupling of the MPC and the PID approaches produced the best results in terms of set-point matching, and SOFC thermal stress containment.
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| 5. |
- Mantelli, L., et al.
(författare)
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A degradation diagnosis method for gas turbine - fuel cell hybrid systems using Bayesian networks
- 2020
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Ingår i: Proceedings of the ASME Turbo Expo. - : American Society of Mechanical Engineers (ASME). - 9780791884140
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Konferensbidrag (refereegranskat)abstract
- During the last decades there has been a rise of awareness regarding the necessity to increase energy systems efficiency and reduce carbon emissions. These goals could be partially achieved through a greater use of gas turbine - solid oxide fuel cell hybrid systems to generate both electric power and heat. However, this kind of systems are known to be delicate, especially due to the fragility of the cell, which could be permanently damaged if its temperature and pressure levels exceed their operative limits. This could be caused by degradation of a component in the system (e.g. the turbomachinery), but also by some sensor fault which leads to a wrong control action. To be considered commercially competitive, these systems must guarantee high reliability and their maintenance costs must be minimized. Thus, it is necessary to integrate these plants with an automated diagnosis system capable to detect degradation levels of the many components (e.g. turbomachinery and fuel cell stack) in order to plan properly the maintenance operations, and also to recognize a sensor fault. This task can be very challenging due to the high complexity of the system and the interactions between its components. Another difficulty is related to the lack of sensors, which is common on commercial power plants, and makes harder the identification of faults in the system. This paper aims to develop and test Bayesian belief network based diagnosis methods, which can be used to predict the most likely degradation levels of turbine, compressor and fuel cell in a hybrid system on the basis of different sensors measurements. The capability of the diagnosis systems to understand if an abnormal measurement is caused by a component degradation or by a sensor fault is also investigated. The data used both to train and to test the networks is generated from a deterministic model and later modified to consider noise or bias in the sensors. The application of Bayesian belief networks to fuel cell - gas turbine hybrid systems is novel, thus the results obtained from this analysis could be a significant starting point to understand their potential. The diagnosis systems developed for this work provide essential information regarding levels of degradation and presence of faults in gas turbine, fuel cell and sensors in a fuel cell - gas turbine hybrid system. The Bayesian belief networks proved to have a good level of accuracy for all the scenarios considered, regarding both steady state and transient operations. This analysis also suggests that in the future a Bayesian belief network could be integrated with the control system to achieve safer and more efficient operations of these plants.
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| 6. |
- Zaccaria, Valentina, 1989-, et al.
(författare)
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Adaptive Control of Micro Gas Turbine for Engine Degradation Compensation
- 2020
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Ingår i: Journal of engineering for gas turbines and power. - : ASME International. - 0742-4795 .- 1528-8919. ; 142:4
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Tidskriftsartikel (refereegranskat)abstract
- Microgas turbine (MGT) engines in the range of 1–100 kW are playing a key role in distributed generation applications, due to the high reliability and quick load following that favor their integration with intermittent renewable sources. Micro-combined heat and power (CHP) systems based on gas turbine technology are obtaining a higher share in the market and are aiming at reducing the costs and increasing energy conversion efficiency. An effective control of system operating parameters during the whole engine lifetime is essential to maintain desired performance and at the same time guarantee safe operations. Because of the necessity to reduce the costs, fewer sensors are usually available than in standard industrial gas turbines, limiting the choice of control parameters. This aspect is aggravated by engine aging and deterioration phenomena that change operating performance from the expected one. In this situation, a control architecture designed for healthy operations may not be adequate anymore, because the relationship between measured parameters and unmeasured variables (e.g., turbine inlet temperature (TIT) or efficiency) varies depending on the level of engine deterioration. In this work, an adaptive control scheme is proposed to compensate the effects of engine degradation over the lifetime. Component degradation level is monitored by a diagnostic tool that estimates performance variations from the available measurements; then, the information on the gas turbine health condition is used by an observer-based model predictive controller to maintain the machine in a safe range of operation and limit the reduction in system efficiency.
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| 7. |
- Zaccaria, Valentina, 1989-, et al.
(författare)
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Probabilistic model for aero-engines fleet condition monitoring
- 2020
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Ingår i: Aerospace. - : MDPI Multidisciplinary Digital Publishing Institute. - 2226-4310. ; 7:6
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Tidskriftsartikel (refereegranskat)abstract
- Since aeronautic transportation is responsible for a rising share of polluting emissions, it is of primary importance to minimize the fuel consumption any time during operations. From this perspective, continuous monitoring of engine performance is essential to implement proper corrective actions and avoid excessive fuel consumption due to engine deterioration. This requires, however, automated systems for diagnostics and decision support, which should be able to handle large amounts of data and ensure reliability in all the multiple conditions the engines of a fleet can be found in. In particular, the proposed solution should be robust to engine-to-engine deviations and dierent sensors availability scenarios. In this paper, a probabilistic Bayesian network for fault detection and identification is applied to a fleet of engines, simulated by an adaptive performance model. The combination of the performance model and the Bayesian network is also studied and compared to the probabilistic model only. The benefit in the suggested hybrid approach is identified as up to 50% higher accuracy. Sensors unavailability due to manufacturing constraints or sensor faults reduce the accuracy of the physics-based method, whereas the Bayesian model is less aected.
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| 8. |
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