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Träfflista för sökning "AMNE:(TEKNIK OCH TEKNOLOGIER) AMNE:(Materialteknik) AMNE:(Metallurgi och metalliska material) srt2:(2010-2019)"

Sökning: AMNE:(TEKNIK OCH TEKNOLOGIER) AMNE:(Materialteknik) AMNE:(Metallurgi och metalliska material) > (2010-2019)

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1.
  • Buckland, Philip I., 1973-, et al. (författare)
  • The Strategic Environmental Archaeology Database : a resource for international, multiproxy and transdisciplinary studies of environmental and climatic change
  • 2015
  • Konferensbidrag (refereegranskat)abstract
    • Climate and environmental change are global challenges which require global data and infrastructure to investigate. These challenges also require a multi-proxy approach, integrating evidence from Quaternary science and archaeology with information from studies on modern ecology and physical processes among other disciplines. The Strategic Environmental Archaeology Database (SEAD http://www.sead.se) is a Swedish based international research e-infrastructure for storing, managing, analysing and disseminating palaeoenvironmental data from an almost unlimited number of analysis methods. The system currently makes available raw data from over 1500 sites (>5300 datasets) and the analysis of Quaternary fossil insects, plant macrofossils, pollen, geochemistry and sediment physical properties, dendrochronology and wood anatomy, ceramic geochemistry and bones, along with numerous dating methods. This capacity will be expanded in the near future to include isotopes, multi-spectral and archaeo-metalurgical data. SEAD also includes expandable climate and environment calibration datasets, a complete bibliography and extensive metadata and services for linking these data to other resources. All data is available as Open Access through http://qsead.sead.se and downloadable software. SEAD is maintained and managed at the Environmental Archaeology Lab and HUMlab at Umea University, Sweden. Development and data ingestion is progressing in cooperation with The Laboratory for Ceramic Research and the National Laboratory for Wood Anatomy and Dendrochronology at Lund University, Sweden, the Archaeological Research Laboratory, Stockholm University, the Geoarchaeological Laboratory, Swedish National Historical Museums Agency and several international partners and research projects. Current plans include expanding its capacity to serve as a data source for any system and integration with the Swedish National Heritage Board's information systems. SEAD is partnered with the Neotoma palaeoecology database (http://www.neotomadb.org) and a new initiative for building cyberinfrastructure for transdisciplinary research and visualization of the long-term human ecodynamics of the North Atlantic funded by the National Science Foundation (NSF).
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2.
  • Åkerfeldt, Pia, et al. (författare)
  • Electron backscatter diffraction characterization of fatigue crack growth in laser metal wire deposited Ti-6Al-4V
  • 2018
  • Ingår i: Materials Characterization. - : Elsevier BV. - 1044-5803 .- 1873-4189. ; 135, s. 245-256
  • Tidskriftsartikel (refereegranskat)abstract
    • By additive manufacturing (AM) there is a feasibility of producing near net shape components in basically one step from 3D CAD model to final product. The interest for AM is high and during the past decade a lot of research has been carried out in order to understand the influence from process parameters on the microstructure and furthermore on the mechanical properties. In the present study laser metal wire deposition of Ti-6Al-4V has been studied in detail with regard to its fatigue crack propagation characteristics. Two specimen orientations, parallel and perpendicular to the deposition direction, have been evaluated at room temperature and at 250 °C. No difference in the fatigue crack growth rate could be confirmed for the two specimen orientations. However, in the fractographic study it was observed that the tortuosity varied between certain regions on the fracture surface. The local crack path characteristic could be related to the alpha colony size and/or the crystallographic orientation. Moreover, large areas exhibiting similar crystallographic orientation were observed along the prior beta grain boundaries, which were attributed to the wide alpha colonies frequently observed along the prior beta grain boundaries. © 2017 Elsevier Inc.
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3.
  • Wärmefjord, Kristina, 1976, et al. (författare)
  • Welding of non-nominal geometries : physical tests
  • 2016
  • Ingår i: Procedia CIRP. - : Elsevier BV. - 2212-8271 .- 2212-8271. ; 43, s. 136-141
  • Tidskriftsartikel (refereegranskat)abstract
    • The geometrical quality of a welded assembly is to some extent depending part positions before welding. Here, a design of experiment is set up in order to investigate this relation using physical tests in a controlled environment. Based on the experimental results it can be concluded that the influence of part position before welding is significant for geometrical deviation after welding. Furthermore, a working procedure for a completely virtual geometry assurance process for welded assemblies is outlined. In this process, part variations, assembly fixture variations and welding induced variations are important inputs when predicting the capability of the final assembly.
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4.
  • Chen, Zhe, et al. (författare)
  • Nano-scale characterization of white layer in broached Inconel 718
  • 2017
  • Ingår i: Materials Science & Engineering A: Structural Materials: Properties, Microstructure and Processing. - Amsterdam : Elsevier BV. - 0921-5093 .- 1873-4936. ; 684, s. 373-384
  • Tidskriftsartikel (refereegranskat)abstract
    • The formation mechanism of white layers during broaching and their mechanical properties are not well investigated and understood to date. In the present study, multiple advanced characterization techniques with nano-scale resolution, including transmission electron microscopy (TEM), transmission Kikuchi diffraction (TKD), atom probe tomography (APT) as well as nano-indentation, have been used to systematically examine the microstructural evolution and corresponding mechanical properties of a surface white layer formed when broaching the nickel-based superalloy Inconel 718.TEM observations showed that the broached white layer consists of nano-sized grains, mostly in the range of 20–50 nm. The crystallographic texture detected by TKD further revealed that the refined microstructure is primarily caused by strong shear deformation. Co-located Al-rich and Nb-rich fine clusters have been identified by APT, which are most likely to be γ′ and γ′′ clusters in a form of co-precipitates, where the clusters showed elongated and aligned appearance associated with the severe shearing history. The microstructural characteristics and crystallography of the broached white layer suggest that it was essentially formed by adiabatic shear localization in which the dominant metallurgical process is rotational dynamic recrystallization based on mechanically-driven subgrain rotations. The grain refinement within the white layer led to an increase of the surface nano-hardness by 14% and a reduction in elastic modulus by nearly 10% compared to that of the bulk material. This is primarily due to the greatly increased volume fraction of grain boundaries, when the grain size was reduced down to the nanoscale.
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5.
  • Sefer, Birhan, 1983-, et al. (författare)
  • Chemical Milling of Cast Ti-6Al-4V and Ti-6Al-2Sn-4Zr-2Mo Alloys in Hydrofluoric-Nitric Acid Solutions
  • 2017
  • Ingår i: Corrosion. - : Association for Materials Protection and Performance (AMPP). - 0010-9312 .- 1938-159X. ; 73:4, s. 394-407
  • Tidskriftsartikel (refereegranskat)abstract
    • The behavior of cast Ti-6Al-4V and Ti-6Al-2Sn-4Zr-2Mo during chemical milling in hydrofluoric-nitric (HF-HNO3) acid solutions with 1:3 and 1:11 molar ratios was investigated using electrochemical and atomic force microscopy (AFM) techniques. Faster corrosion rate in 1:3 solutions was measured for Ti-6Al-4V than for Ti-6Al-2Sn-4Zr-2Mo, whereas in 1:11 solution Ti-6Al-2Sn-4Zr-2Mo exhibited higher corrosion rate. Scanning Kelvin probe force microscopy measurements revealed difference in the Volta potential between the α-laths and the β-layers in the Widmansttäten microstructure indicating operation of microgalvanic cells between the microconstituents when in contact with HF-HNO3 solution. The AFM topography measurements demonstrated faster corrosion of the α-laths compared to the β-layers, in both alloys. In 1:3 solutions, higher α/β height difference was measured in Ti-6Al-4V, whereas in 1:11 solution, the difference was higher in Ti-6Al-2Sn-4Zr-2Mo. The results revealed that the chemical milling behavior of the two investigated alloys is controlled by the microscopic corrosion behavior of the individual microconstituents.
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6.
  • Grolig, Jan Gustav, 1986 (författare)
  • Coated Ferritic Stainless Steels as Interconnects in Solid Oxide Fuel Cells - Material Development and Electrical Properties
  • 2015
  • Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
    • Solid oxide fuel cells (SOFCs) are attracting increasing interest as devices with potentialuses in decentralized and clean electricity and heat production. Several challengeswith respect to materials have to be overcome to achieve efficiencies and life-spansthat are sufficient for long-term applications.An important element of an SOFC stack is the interconnect component, which connectstwo adjacent fuel cell elements. Interconnects, which are commonly composedof ferritic stainless steels, have to be corrosion-resistant, mechanically stable and costoptimized.This work aimed to investigate economic solutions for interconnect materials and tounderstand the underlying mechanisms of degradation and electrical conduction ofthese materials. Mainly two substrates, a commercially available steel (AISI 441) anda ferritic stainless steel that was optimized for an SOFC application (Sandvik SanergyHT) were combined with different barrier coatings and exposed to a cathode-sideatmosphere. A method was developed that allows for the electrical characterizationof promising material systems and model alloys, thereby facilitating a fundamentalunderstanding of the dominant electrical conduction processes linked to the oxidescales that grow on interconnects. The AISI 441 steel coated with reactive elementsand cobalt showed good corrosion and chromium evaporation profiles, while AISI 441coated with cerium and cobalt also had promising electrical properties. The SanergyHT steel was examined with coatings of copper and iron and copper and manganese,respectively. The corrosion and chromium evaporation profiles of Sanergy HT wereimproved by coating with copper and iron. The copper and iron-coated Sanergy HTshowed lower area specific resistance values than cobalt-coated Sanergy HT. Chromia,which is the main constituent of oxide scales, was synthesized using differentmethods. The electrical properties of chromia were found to be sensitive to not onlyimpurities, but also heat treatment. Finally the electrical properties of cobalt- andcobalt cerium-coated Sanergy HT steels were investigated. It was revealed that theaddition of cerium improved the conductivity of the interconnect by both slowingdown chromia growth and preventing the outward diffusion of iron into the spinel.
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7.
  • Neikter, Magnus, et al. (författare)
  • Microstructure and Defects in Additive Manufactured Titanium : a Comparison Between Microtomography and Optical Microscopy
  • 2017
  • Konferensbidrag (övrigt vetenskapligt/konstnärligt)abstract
    • The aim of this work has been to compare two different analysing methods; x-ray microtomography and light optical microscopy, when it comes to defects and microstructure of additively manufactured Ti-6Al-4V. The results show that both techniques have their pros and cons:microtomography is the preferred choice for defect detection by analysing the full 3D sample volume, while light optical microscopy is better for analysing finer details in 2D.
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8.
  • Krakhmalev, Pavel, 1973-, et al. (författare)
  • Microstructure, solidification texture, and thermal stability of 316 L stainless steel manufactured by laser powder bed fusion
  • 2018
  • Ingår i: Metals. - : MDPI AG. - 2075-4701. ; 8:8, s. 1-18
  • Tidskriftsartikel (refereegranskat)abstract
    • This article overviews the scientific results of the microstructural features observed in 316 L stainless steel manufactured by the laser powder bed fusion (LPBF) method obtained by the authors, and discusses the results with respect to the recently published literature. Microscopic features of the LPBF microstructure, i.e., epitaxial nucleation, cellular structure, microsegregation, porosity, competitive colony growth, and solidification texture, were experimentally studied by scanning and transmission electron microscopy, diffraction methods, and atom probe tomography. The influence of laser power and laser scanning speed on the microstructure was discussed in the perspective of governing the microstructure by controlling the process parameters. It was shown that the three-dimensional (3D) zig-zag solidification texture observed in the LPBF 316 L was related to the laser scanning strategy. The thermal stability of the microstructure was investigated under isothermal annealing conditions. It was shown that the cells formed at solidification started to disappear at about 800 °C, and that this process leads to a substantial decrease in hardness. Colony boundaries, nevertheless, were quite stable, and no significant grain growth was observed after heat treatment at 1050 °C. The observed experimental results are discussed with respect to the fundamental knowledge of the solidification processes, and compared with the existing literature data.
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9.
  • Goel, Sneha, 1993-, et al. (författare)
  • Effect of post-treatments under hot isostatic pressure on microstructural characteristics of EBM-built Alloy 718
  • 2019
  • Ingår i: Additive Manufacturing. - : Elsevier BV. - 2214-8604 .- 2214-7810. ; 28, s. 727-737
  • Tidskriftsartikel (refereegranskat)abstract
    • Electron beam melting (EBM) has emerged as an important additive manufacturing technique. In this study, Alloy 718 produced by EBM was investigated in as-built and post-treated conditions for microstructural characteristics and hardness. The post-treatments investigated were hot isostatic pressing (HIP) and combined HIP + heat treatment (HIP + HT) carried out as a single cycle inside the HIP vessel. Both the post-treatments resulted in significant decrease in defects inevitably present in the as-built material. The columnar grain structure of the as-built material was found to be maintained after post-treatment, with some sporadic localized grain coarsening noted. Although HIP led to complete dissolution of δ and γ′′ phase, stable NbC and TiN (occasionally present) particles were observed in the post-treated specimens. Significant precipitation of γ′′ phase was observed after HIP + HT, which was attributed to the two-step aging heat treatment carried out during HIP + HT. The presence of γ′′ phase or otherwise was correlated to the hardness of the material. While the HIP treatment resulted in drop in hardness, HIP + HT led to ‘recovery’ of the hardness to values exceeding those exhibited by the as-built material.
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10.
  • Goel, Sneha, 1993-, et al. (författare)
  • The Effect of Location and Post-treatment on the Microstructure of EBM-Built Alloy 718
  • 2018
  • Ingår i: Proceedings of the 9th International Symposium on Superalloy 718 & Derivatives. - Cham : Springer. - 2367-1696 .- 2367-1181. - 9783319894799 - 9783319894805 ; , s. 115-129
  • Konferensbidrag (refereegranskat)abstract
    • Additive manufacturing (AM) of Ni-based superalloys such as Alloy 718 may obviate the need for difficult machining and welding operations associated with geometrically intricate parts, thus potentially expanding design possibilities and facilitating cost-effective manufacture of complex components. However, processing AM builds completely free from defects, which may impair mechanical properties such as fatigue and ductility, is challenging. Anisotropic properties, microstructural heterogeneities and local formation of undesired phases are additional concerns that have motivated post-treatment of AM builds. This work investigates the microstructural changes associated with post-treatment of Alloy 718 specimens produced by Electron Beam Melting (EBM) for as-built microstructures at 3 build heights: near base plate, in the middle of build and near the top of the build. Two different post-treatment conditions, hot isostatic pressing (HIP) alone and a combined HIP with solutionising and two-step aging were examined and compared to the results for the as-built condition. The influence of various post-treatments on minor phase distributions (δ, γ″, carbides), overall porosity, longitudinal grain widths and Vickers microhardness was considered. The HIP treatment led to significant reduction in overall porosity and dissolution of δ phase, which led to appreciable grain growth for both post-treatment conditions. The variation in hardness noted as a function of build height for the as-built specimens was eliminated after post-treatment. Overall, the hardness was found to decrease after HIP and increase after the full HIP, solutionising and aging treatment, which was attributed to dissolution of γ″ during HIP and its re-precipitation in subsequent heat treatment steps.
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11.
  • Belov, Ilja, et al. (författare)
  • Fin‐Tube and Plate Heat Exchangers : Evaluation of Transient Performance
  • 2017
  • Ingår i: 18th International Conference on Thermal, Mechanical and Multi-Physics Simulation and Experiments in Microelectronics and Microsystems (EuroSimE). - : IEEE. - 9781509043446 - 9781509043439 - 9781509043453
  • Konferensbidrag (refereegranskat)abstract
    • A methodology for evaluation of transient performance of, and comparison between plate heat exchanger and plate-fin-and-tube heat exchanger was developed and realized, including experiment and 3-D simulation. Heat transfer from water to a gas medium was addressed. The heated gas volume was the same for both heat exchanger designs. This was achieved by placing the plate-fin-and-tube heat exchanger into enclosure. The volume average temperature of the gas as function of time was computed. Estimated material cost for the studied designs was at least seven times lower than for the stainless steel plate heat exchanger. The performance of the selected plate-fin-and-tube heat exchanger design was found comparable to the plate heat exchanger, when both fin and tube materials were set to Al, and the enclosure was a light-weight thermal insulator. Transient behavior of the studied heat exchangers should be of interest for micro-grid applications, but also for thermal management in electronic cabinets and data centers.
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12.
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13.
  • Draxler, Joar, et al. (författare)
  • Modeling and simulation of weld solidification cracking part II : A model for estimation of grain boundary liquid pressure in a columnar dendritic microstructure
  • 2019
  • Ingår i: Welding in the World. - : Springer Science and Business Media LLC. - 0043-2288 .- 1878-6669. ; 63:5, s. 1503-1519
  • Tidskriftsartikel (refereegranskat)abstract
    • Several advanced alloy systems are susceptible to weld solidification cracking. One example is nickel-based superalloys, which are commonly used in critical applications such as aerospace engines and nuclear power plants. Weld solidification cracking is often expensive to repair, and if not repaired, can lead to catastrophic failure. This study, presented in three papers, presents an approach for simulating weld solidification cracking applicable to large-scale components. The results from finite element simulation of welding are post-processed and combined with models of metallurgy, as well as the behavior of the liquid film between the grain boundaries, in order to estimate the risk of crack initiation. The first paper in this study describes the crack criterion for crack initiation in a grain boundary liquid film. The second paper describes the model for computing the pressure and the thickness of the grain boundary liquid film, which are required to evaluate the crack criterion in paper 1. The third and final paper describes the application of the model to Varestraint tests of Alloy 718. The derived model can fairly well predict crack locations, crack orientations, and crack widths for the Varestraint tests. The importance of liquid permeability and strain localization for the predicted crack susceptibility in Varestraint tests is shown. © 2019, The Author(s).
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14.
  • Mellin, Pelle, 1985-, et al. (författare)
  • Nano-sized by-products from metal 3D printing, composite manufacturing and fabric production
  • 2016
  • Ingår i: Journal of Cleaner Production. - Sweden : Elsevier. - 0959-6526 .- 1879-1786. ; 139, s. 1224-1233
  • Tidskriftsartikel (refereegranskat)abstract
    • Recently, the health and environmental perspective of nano-materials has gained attention. Most previous work focused on Engineered Nanoparticles (ENP). This paper examines some recently introduced production routes in terms of generated nano-sized by-products. A discussion on the hazards of emitting such particles and fibers is included. Fine by-products were found in recycled metal powder after 3D printing by Selective Laser Melting (SLM). The process somehow generated small round metal particles (~1e2 mm) that are possibly carcinogenic and respirable, but not small enough to enter by skin-absorption. With preventive measures like closed handling and masks, any health related effects can be prevented. The composite manufacturing in particular generated ceramic and carbonaceous particles that are very small and respirable but do not appear to be intrinsically toxic. The smallest features in agglomerates were about 30 nm. Small particles and fibers that were not attached in agglomerates were found in a wide range of sizes, from 1 μm and upwards. Preventive measures like closed handling and masks are strongly recommended. In contrast, the more traditional production route of fabric production is investigated. Here, brushing residue and recycled wool from fabric production contained few nano-sized by-products.
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15.
  • Dimitrios, Nikas, et al. (författare)
  • Evaluation of local strength via microstructural quantification in a pearlitic rail steel deformed by simultaneous compression and torsion
  • 2018
  • Ingår i: Materials Science & Engineering. - : Elsevier. - 0921-5093 .- 1873-4936. ; 737, s. 341-347
  • Tidskriftsartikel (refereegranskat)abstract
    • Pearlitic steels are commonly used for railway rails because they combine good strength and wear properties. During service, the passage of trains results in large accumulation of shear strains in the surface layer of the rail, sometimes leading to crack initiation. Knowledge of the material properties versus the shear strain in this layer is therefore important for fatigue life predictions. In this study, fully pearlitic R260 rail steel was deformed using a bi-axial torsion-compression machine to reach different shear strains. Microstructural parameters including interlamellar spacing, thickness of ferrite and cementite lamellae and dislocation density in the ferrite lamellae, as well as hardness were quantitatively characterized at different shear strain levels. Based on the microstructural observations and the quantification of the microstructural parameters, the local flow stresses were estimated based on boundary strengthening and dislocation strengthening models. A good agreement was found between the estimated flow stresses and the flow stresses determined from microhardness measurements. d
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16.
  • Dimitrios, Nikas, et al. (författare)
  • Mechanical properties and fatigue behavior of railway wheel steels as influenced by mechanical and thermal loadings
  • 2015
  • Ingår i: CM 2015 - 10th International Conference on Contact Mechanics of Wheel / Rail Systems. - : International Conference on Contact Mechanics of Wheel / Rail Systems. ; 366:SI, s. 407-415
  • Konferensbidrag (refereegranskat)abstract
    • In the current work the deterioration of mechanical properties of railway wheel steels (UIC ER7T and ER8T) is in focus. These are medium carbon steels (∼0.55 wt.% C) heat treated to a near pearlitic microstructure with some 5-10% pro-eutectoid ferrite. During operation of trains, high thermal loads are evolved because of recurring acceleration, braking, curving and occasional slippage. It is thus relevant to examine the high temperature performance of wheel material and evaluate the decrease in strength after thermal exposure as well as the degradation of fatigue properties. Samples were extracted from virgin wheels and pre-strained to around 6.5% strain as well as cyclically deformed, to also account for the change in properties that is induced by plastic deformation inherent in the wheel tread surface. Both un-deformed and pre-strained material was heat treated for different times in the temperature range of interest, from 250°C to 600-700°C. Hardening was observed in both conditions around 300°C followed by softening at higher temperatures. Spheroidization of the pearlite started to become visible at 450°C for the un-deformed material and at around 400°C for the pre-strained.
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17.
  • Fargas, Gemma, et al. (författare)
  • Oxidation behavior of TI-6Al-4V alloy exposed to isothermal and cyclic thermal treatments
  • 2017
  • Ingår i: Proceedings of the conference METAL 2017. - Ostrava : TANGER Ltd.. - 9788087294796 ; , s. 1573-1579
  • Konferensbidrag (övrigt vetenskapligt/konstnärligt)abstract
    • One of the most common titanium alloys for aerospace industry is Ti-6Al-4V (usually designed as Ti-64) which is used for manufacturing aero-engine components, such as fan discs, compressor discs, blades andstators. The maximum service temperature for this alloy is limited partly because of degradation of mechanical properties at elevated temperatures (above 480 ºC). During the first stage of oxidation the oxidescale is protective, whereas after prolonged oxidation time it loses its protective nature and favours higher diffusion of oxygen through the oxide. In the present study, cyclic thermal treatments were performed in air at 500 and 700 ºC, up to 500 hours, and compared with similar studies carried out on isothermal oxidation conditions. The evolution of the surface oxidation was analyzed by metallographic techniques and X-ray diffraction, together with a detailed advanced characterization of the microstructure by Scanning Electron Microscopy and Focus Ions Beam. The results point out that the cyclic thermal treatments induced a strong increase of the weight gain compared to isothermal treatments. The analysis of the oxide scale revealed not only the presence of rutile, at 700 ºC, but also anatase and TiOx at 500 ºC for both isothermal and cyclic thermal treatments. At 700 ºC, thermal stress caused by cyclic thermal treatments promoted the fracture of the oxide after the first 20 hours.
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18.
  • Meyer, Knut Andreas, 1990, et al. (författare)
  • Microstructure and mechanical properties of the running band in a pearlitic rail steel : Comparison between biaxially deformed steel and field samples
  • 2018
  • Ingår i: Wear. - : Elsevier. - 0043-1648 .- 1873-2577. ; 396-397, s. 12-21
  • Tidskriftsartikel (refereegranskat)abstract
    • The large deformations occurring in the surface layer of rail heads strongly influence the material behavior. Cracks typically develop from this critical region. However, conventional material testing of this layer is not possible due to the large gradients. A method for obtaining a similar material through predeformation is therefore investigated. Subsequent analyses of the obtained material can improve our understanding of the material behavior close to the running band. Hardness, shear lines and cementite lamella orientation distributions are compared in order to determine whether the obtained material is similar to that of the field samples extracted from rails that have been in service for several years. The predeformation method produces a consistent material, which is representative of the material in the rail field samples that have accumulated large shear strains. 
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19.
  • Åkerfeldt, Pia, et al. (författare)
  • The effect of crystallographic orientation on solid metal induced embrittlement of Ti-6Al-1Mo-1V in contact with copper
  • 2013
  • Ingår i: IOP Conference Series: Materials Science and Engineering. - : IOP Publishing Ltd. - 1757-8981 .- 1757-899X. ; 48:1, s. 012011-
  • Konferensbidrag (refereegranskat)abstract
    • Solid metal induced embrittlement (SMIE) occurs when a metal experiences tensilestress and is in contact with another metal with lower melting temperature. SMIE is believed tobe a combined action of surface self-diffusion of the embrittling species to the crack tip andadsorption of the embrittling species at the crack tip, which weakens the crack tip region. In thepresent study, both SMIE of the near alpha alloy Ti-8Al-1Mo-1V in contact with copper and itsinfluence by crystallographic orientation have been studied. U-bend specimens coated withcopper were heat treated at 480°C for 8 hours. One of the cracks was examined in detail usingelectron backscatter diffraction technique. A preferable crack path was found along high anglegrain boundaries with grains oriented close to [0001] in the crack direction; this indicates thatthere is a connection between the SMIE crack characteristics and the crystallographicorientation.
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20.
  • Hanning, Fabian, 1988, et al. (författare)
  • Investigation of the Effect of Short Exposure in the Temperature Range of 750-950 degrees C on the Ductility of Haynes (R) 282 (R) by Advanced Microstructural Characterization
  • 2019
  • Ingår i: Metals. - : MDPI. - 2075-4701. ; 9:12
  • Tidskriftsartikel (refereegranskat)abstract
    • A Gleeble-based test method has been developed to study the change in the ductility signature of Haynes (R) 282 (R) during isothermal exposure from 5 s to 1800 s. A temperature range of 750 to 950 degrees C has been used to investigate the effect of age-hardening reactions. Microstructural constituents have been analyzed and quantified using scanning and transmission electron microscopy. Carbides present in the material are identified as primary MC-type TiC carbides, Mo-rich M6C secondary carbides, and Cr-rich M23C6 secondary carbides. Gamma prime (gamma’) precipitates are present in all the material conditions with particle sizes ranging from 2.5 nm to 58 nm. Isothermal exposure causes the growth of gamma’ and development of a grain boundary carbide network. A ductility minimum is observed at 800-850 degrees C. The fracture mode is found to be dependent on the stroke rate, where a transition toward intergranular fracture is observed for stroke rates below 0.055 mm/s. Intergranular fracture is characterized by microvoids present on grain facets, while ductility did not change during ongoing age-hardening reactions for intergranularly fractured Haynes (R) 282 (R).
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21.
  • Angseryd, Jenny, 1979, et al. (författare)
  • Nanostructure of a cubic BN cutting tool material
  • 2015
  • Ingår i: International Journal of Refractory Metals and Hard Materials. - : Elsevier BV. - 0263-4368 .- 2213-3917. ; 49:1, s. 283-287
  • Tidskriftsartikel (refereegranskat)abstract
    • Advanced microscopy techniques, laser assisted atom probe tomography and electron energy loss spectroscopy in transmission electron microscopy are used to investigate in detail the microstructure of a polycrystalline cubic boron nitride tool material. During sintering at high pressure superhard cubic boron nitride combines with hard ceramic Ti(C,N) to form a dense material. Diffusion in Ti(C,N) and reactions between Ti(C,N), cBN and additives result in the formation of several nitride, oxide and boride phases in a complex mixed microcrystalline and nano- crystalline microstructure.
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22.
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23.
  • Jafari, Reza, et al. (författare)
  • KCl-Induced High Temperature Corrosion Behavior of HVAF-Sprayed Ni-Based Coatings in Ambient Air
  • 2018
  • Ingår i: Journal of thermal spray technology (Print). - : Springer Science and Business Media LLC. - 1059-9630 .- 1544-1016. ; 27:3, s. 500-511
  • Tidskriftsartikel (refereegranskat)abstract
    • KCl-induced high temperature corrosion behavior of four HVAF-sprayed Ni-based coatings (Ni21Cr, Ni5Al, Ni21Cr7Al1Y, and Ni21Cr9Mo) under KCl deposit has been investigated in ambient air at 600°C up to 168h. The coatings were deposited onto 16Mo3 steel - a widely used boiler tube material.Uncoated substrate, 304L and Sanicro25 were used as reference materials in the test environment.SEM/EDS and XRD techniques were utilized to characterize the as-sprayed and exposed samples.The results showed that the small addition of KCl significantly accelerated degradation to the coatings. All coatings provided better corrosion resistance compared to the reference materials. The alumina-forming Ni5Al coating under KCl deposit was capable of forming a more protective oxide scale compared to the chromia-forming coatings as penetration of Cl through diffusion paths was hindered. Both active corrosion and chromate formation mechanisms were found to be responsible for Page 1 of 23ASM the corrosion damages. The corrosion resistance of the coatings based on the microstructure analysis and kinetics had the following ranking (from the best to worst): Ni5Al >Ni21Cr> Ni21Cr7Al1Y>Ni21Cr9Mo.
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24.
  • Sadeghimeresht, Esmaeil, 1985-, et al. (författare)
  • Chlorine-induced high temperature corrosion of HVAF-sprayed Ni-based alumina and chromia forming coatings
  • 2018
  • Ingår i: Corrosion Science. - : Elsevier BV. - 0010-938X .- 1879-0496. ; 132:March, s. 170-184
  • Tidskriftsartikel (refereegranskat)abstract
    • Chlorine-induced corrosion of HVAF-sprayed Ni21Cr and Ni5Al coatings was investigated in 5 vol.% O2 + 500vppm HCl + N2 with and without KCl at 600 °C up to 168 h. Both coatings were protective in the absence of KCl. With KCl, Ni21Cr degraded through a two-stage mechanism: 1) formation of K2CrO4 followed by diffusion of Cl− through the oxide grain boundaries to yield chlorine and a non-protective oxide, and 2) inward diffusion of chlorine though defects in the non-protective oxide, leading to breakaway oxidation. Cl−/Cl2 could not diffuse through the protective alumina scale formed on Ni5Al, hence the corrosion resistance increased.
  •  
25.
  • Karlsson, Dennis, et al. (författare)
  • Binder jetting of the AlCoCrFeNi alloy
  • 2019
  • Ingår i: Additive Manufacturing. - : Elsevier. - 2214-8604 .- 2214-7810. ; 27, s. 72-79
  • Tidskriftsartikel (refereegranskat)abstract
    • High density components of an AlCoCrFeNi alloy, often described as a high-entropy alloy, were manufactured by binder jetting followed by sintering. Thermodynamic calculations using the CALPHAD approach show that the high-entropy alloy is only stable as a single phase in a narrow temperature range below the melting point. At all other temperatures, the alloy will form a mixture of phases, including a sigma phase, which can strongly influence the mechanical properties. The phase stabilities in built AlCoCrFeNi components were investigated by comparing the as-sintered samples with the post-sintering annealed samples at temperatures between 900 °C and 1300 °C. The as-sintered material shows a dominant B2/bcc structure with additional fcc phase in the grain boundaries and sigma phase precipitating in the grain interior. Annealing experiments between 1000 °C and 1100 °C inhibit the sigma phase and only a B2/bcc phase with a fcc phase is observed. Increasing the temperature further suppresses the fcc phase in favor for the B2/bcc phases. The mechanical properties are, as expected, dependent on the annealing temperature, with the higher annealing temperature giving an increase in yield strength from 1203 MPa to 1461 MPa and fracture strength from 1996 MPa to 2272 MPa. This can be explained by a hierarchical microstructure with nano-sized precipitates at higher annealing temperatures. The results enlighten the importance of microstructure control, which can be utilized in order to tune the mechanical properties of these alloys. Furthermore, an excellent oxidation resistance was observed with oxide layers with a thickness of less than 5 μm after 20 h annealing at 1200 °C, which would be of great importance for industrial applications.
  •  
26.
  • Neikter, Magnus, 1988-, et al. (författare)
  • Defect characterization of electron beam melted Ti-6Al-4V and Alloy 718 with X-ray microtomography
  • 2018
  • Ingår i: Aeronautics and Aerospace Open Access Journal. - : MedCrave Group. - 2576-4500. ; 2:3, s. 139-145
  • Tidskriftsartikel (refereegranskat)abstract
    • Electron beam melting (EBM) is emerging as a promising manufacturing process where metallic components are manufactured from three-dimensional (3D) computer aided design models by melting layers onto layers. There are several advantages with this manufacturing process such as near net shaping, reduced lead times and the possibility to decrease weight by topology optimization, aspects that are of interest for the aerospace industry. In this work two alloys, Ti-6Al-4V and Alloy 718, widely used within the aerospace industry were investigated with X-ray microtomography (XMT), to characterize defects such as lack of fusion (LOF) and inclusions. It was furthermore possible to view the macrostructure with XMT, which was compared to macrostructure images obtained by light optical microscopy (LOM). XMT proved to be a useful tool for defect characterization and both LOF and un-melted powder could be found in the two investigated samples. In the EBM built Ti-6Al-4V sample high density inclusions, believed to be composed of tungsten, were found. One of the high-density inclusions was found to be hollow, which indicate that the inclusion stems from the powder manufacturing process and not related with the EBM process. By performing defect analyses with the XMT software it was also possible to quantify the amount of LOF and un-melted powder in vol%. From the XMT-data meshes were produced so that finite element method (FEM) simulations could be performed. From these FEM simulations the significant impact of defects on the material properties was evident, as the defects led to high stress concentrations. It could moreover, with FEM, be shown that the as-built surface roughness of EBM material is of importance as high surface roughness led to increased stress concentrations.
  •  
27.
  • Andersson, Joel Håkan, 1981, et al. (författare)
  • Investigation of Homogenization and its Influence on the Repair Welding of Cast Allvac 718Plus
  • 2010
  • Ingår i: Proceedings of The 7th International Symposium on Superalloy 718 and Derivatives, TMS (The Minerals, Metals and Materials Society). - Hoboken, NJ, USA : John Wiley & Sons, Inc.. - 9781617827709 ; , s. 439-454, s. 439-454
  • Konferensbidrag (refereegranskat)abstract
    • Heat treatment experiments have been carried out to bring understanding to the efficacy of different temperatures and dwell times on the degree of homogenization of the cast Allvac 718Plus alloy which is prone to segregation mainly due to its high content of niobium. The effect of homogenization on weld repair was also examined. The homogenization heat treatment temperatures ranged from 1050°C to 1200°C with 1hr, 5 hrs and 10 hrs dwell times. The degree of homogenization was measured as the reduction of the amount of Laves phase by manual point counting in an optical microscope at high magnification. Longer range, interdendritic, patterns were established through line scan EDS analysis in SEM. It was found that short time (1hr) does not significantly reduce the amount of Laves phase whereas 5 hrs and 10hrs are much more efficient. Interdendritic homogenization does not occur to any measurable extent even at the highest temperature and longest dwell time (1200°C-10hrs) which was also reflected in bulk macro Vickers hardness tests.In the weld repair tests, one of the most homogenized material conditions (1125°C-5hrs +1200°C-10hrs) turned out to be the most prone to cracking while the number of weld cracks after a moderate homogenization heat treatment (1125°C-5hrs) was much smaller .
  •  
28.
  • Andersson, Joel, 1981-, et al. (författare)
  • Hot Ductility Study of Haynes 282 Superalloy
  • 2010
  • Ingår i: Superalloy 718 and Derivatives. - Hoboken, NJ, USA : The Minerals, Metals, and Materials Society. - 9780470943168 ; , s. 539-554, s. 539-554
  • Konferensbidrag (refereegranskat)
  •  
29.
  • Andersson, Joel, 1981-, et al. (författare)
  • Metallurgical Response of Electron Beam Welded Allvac® 718Plus™
  • 2011
  • Ingår i: Hot Cracking Phenomena in Welds III. - Berlin, Heidelberg : Springer Berlin/Heidelberg. - 9783642168635 ; , s. 415-428, s. 415-428
  • Konferensbidrag (refereegranskat)abstract
    • Electron beam welding of forged Allvac 718Plus superalloy has been carried out without any visible cracks in weld cross-sections. Healed cracks in the heat affected zone were, however, seen in most cross-sections with the healing as well as the cracking believed to be due to the constitutional liquation of the δ-phase. The δ-phase undergoes constitutional liquation in the Heat Affected Zone (HAZ) and consequently decreases the ductility of the material and renders cracks in the HAZ but due to the large amount of eutectic liquid produced at the same time the healing of the opened cracks takes place.
  •  
30.
  • Cruz-Crespo, Amado, et al. (författare)
  • Flux for Hardfacing by Submerged Arc Welding from Ferrochrome-manganese and Slag from the Simultaneous Reduction of Chromite and Pyrolusite
  • 2019
  • Ingår i: Soldagem & Inspeção. - 0104-9224 .- 1980-6973. ; 24
  • Tidskriftsartikel (refereegranskat)abstract
    • The obtaining of a flux for hardfacing by Submerged Arc Welding (SAW), using ferrochrome-manganese and slag obtained from the simultaneous carbothermal reduction of chromite and pyrolusite is addressed. The ferrochrome-manganese and the slag were obtained, conceiving that both products satisfy the requirements of the components (alloy system and matrix) of an agglomerated flux for hardfacing. The fusion-reduction process to obtain the alloy and the slag was carried out in a direct current electric arc furnace. The pouring was carried out into water to facilitate the separation and grinding of the cast products. An experimental flux was manufactured, using the obtained alloy and slag. Deposits were obtained by SAW, which were characterized in terms of: chemical composition, microstructure and hardness. It was concluded that the flux obtained from ferrochrome-manganese and slag from the simultaneous carbothermal reduction of chromite and pyrolusite, allows to deposit an appropriate metal for work under abrasion conditions, characterized by significant carbon and chromium contents and a martensitic microstructure predominantly, with hardness of 63 HRc.
  •  
31.
  • Gruber, Hans, 1983, et al. (författare)
  • Effect of Powder Recycling on the Fracture Behavior of Electron Beam Melted Alloy 718
  • 2018
  • Ingår i: Powder Metallurgy Progress. - : de Gruyter. - 1335-8987 .- 1339-4533. ; 18:1, s. 40-48
  • Tidskriftsartikel (övrigt vetenskapligt/konstnärligt)abstract
    • Understanding the effect of powder feedstock alterations during multicycle additive manufacturing on the quality of built components is crucial to meet the requirements on critical parts for aerospace engine applications. In this study, powder recycling of Alloy 718 during electron beam melting was studied to understand its influence on fracture behavior of Charpy impact test bars. High resolution scanning electron microscopy was employed for fracture surface analysis on test bars produced from virgin and recycled powder. For all investigated samples, an intergranular type of fracture, initiated by non-metallic phases and bonding defects, was typically observed in the regions close to or within the contour zone. The fracture mode in the bulk of the samples was mainly moderately ductile dimple fracture. The results show a clear correlation between powder degradation during multi-cycle powder reuse and the amount of damage relevant defects observed on the fracture surfaces. In particular, samples produced from recycled powder show a significant amount of aluminum-rich oxide defects, originating from aluminum-rich oxide particulates on the surface of the recycled powder. © 2018 H. Gruber et al., published by Sciendo.
  •  
32.
  • Hanning, Fabian, et al. (författare)
  • Measurement of the thermal cycle in the base metal heat affected zone of cast ATI ® 718Plus TM during manual multi-pass TIG welding
  • 2018
  • Ingår i: Procedia Manufacturing. - : Elsevier BV. - 2351-9789. ; 25, s. 443-449
  • Tidskriftsartikel (refereegranskat)abstract
    • This paper presents a method to acquire thermal data in the base metal heat affected zone (HAZ) during manual multi-pass TIG welding of ATI ® 718Plus TM , representing conditions close to an actual repair welding operation. Thermocouples were mounted in different locations along side walls of linear grooves to record temperature data. The thermal cycling was found to be largely independent of location within the HAZ. The recorded temperatures were below the incipient laves melting temperature, indicating that the current test setup requires optimisation to study HAZ liquation. Based on the results of this study, a modified thermocouple mounting technique is proposed. © 2018 Elsevier B.V. All rights reserved.
  •  
33.
  • Hanning, Fabian, 1988, et al. (författare)
  • The Influence of Base Metal Microstructure on Weld Cracking in Manually GTA Repair Welded Cast ATI 718Plus®
  • 2018
  • Ingår i: Proceedings of the 9th International Symposium on Superalloy 718 & Derivatives. - Cham : Springer International Publishing. - 2367-1696 .- 2367-1181. - 9783319894799 - 9783319894805 ; , s. 917-928
  • Konferensbidrag (refereegranskat)abstract
    • The effect of base metal conditions on the weld cracking response of cast ATI 718Plus® was investigated in this study, comparing as cast microstructure with pseudo hot isostatic pressing (HIP) heat treatments at 1120, 1160 and 1190 °C for dwell times of 4 and 24 h. Linear grooves have been filled using multipass manual gas tungsten arc welding (GTAW) to simulate repair welding conditions. Metallographic investigation revealed cracks in both base metal heat affected zone and fusion zone layers. The heat treatment temperatures chosen below, at and above incipient laves melting temperature of ATI 718Plus® were found to have an effect on weld cracking behaviour, with an increased average total crack length in the base metal heat affected zone for both 1160 and 1190 °C as compared to the as cast condition and the 1120 °C homogenization treatment. The increase in cracking susceptibility shows a correlation with the amount of Nb-rich secondary phases, with lower amounts leading to crack concentration to solidification grain boundaries present from the casting process, increasing the average crack length.
  •  
34.
  • Holmberg, Jonas, et al. (författare)
  • Grit Blasting for Removal of Recast Layer from EDM Process on Inconel 718 Shaft : An Evaluation of Surface Integrity
  • 2016
  • Ingår i: Journal of materials engineering and performance (Print). - : Springer Science and Business Media LLC. - 1059-9495 .- 1544-1024. ; 25:12, s. 5540-5550
  • Tidskriftsartikel (refereegranskat)abstract
    • The heat generated during EDM melts the work material and thereby allows large amounts to be removed,but an unfavorable surface of a recast layer (RCL) will also be created. This layer has entirely different properties compared to the bulk. Hence, it is of great interest to efficiently remove this layer and to verify that it has been removed. The main objective of this work has been to study the efficiency of grit blasting forremoval of RCL on an EDM aero space shaft. Additionally, x-ray fluorescence (XRF) has been evaluated asa nondestructive measurement to determine RCL presence. The results show that the grit-blasting processing parameters have strong influence on the ability to remove RCL and at the same time introduce beneficial compressive stresses even after short exposure time. Longer exposure will remove the RCL fromthe surface but also increase the risk that a larger amount of the blasting medium will get stuck into the surface. This investigation shows that a short exposure time in combination with a short grit-blasting nozzle distance is the most preferable process setting. It was further found that handheld XRF equipment can be used as a nondestructive measurement in order to evaluate the amount of RCL present on an EDM surface.This was realized by analyzing the residual elements from the EDM wire.
  •  
35.
  • Jaladurgam, Nitesh Raj, 1993 (författare)
  • Heterogeneous deformation of multi-phase engineering materials - an in-situ neutron diffraction study
  • 2019
  • Licentiatavhandling (övrigt vetenskapligt/konstnärligt)abstract
    • Gas turbines are complex power generation systems used in aerospace or land-based-power stations. Materials such as Ni-base superalloys are involved in the combustion zone of these machines, which continuously experiences harsh environments with loading at high temperatures. Moreover, the continuous demand for increasing operating temperature to achieve higher efficiencies and reduced emission levels opens the scene to new heat resistant materials like the state-of-the-art high entropy alloys (HEAs), which require a thorough understanding of the structure-process-property relationships. The microstructures of these advanced multi-phase, multi-component alloys are complex, and the deformation is generally heterogeneous both with respect to the different phases and to the crystallographic orientation within each phase. Hence, it is important to understand their behavior and performance during processing and service. In-situ neutron diffraction is a unique technique to probe the deformation behaviour during service/processing-like conditions, including plastic deformation at various temperatures, in order to provide insights into the structure-property relations. In the first part of this work the deformation mechanisms of a newly developed Ni-base superalloy was investigated using in-situ neutron diffraction and electron microscopy at room temperature. In addition, elasto-plastic self-consistent (EPSC) crystal plasticity simulations are used to obtain insights into the operating deformation mechanisms. In the second part, the as-cast eutectic high entropy alloy AlCoCrFeNi2.1 was studied using in-situ neutron diffraction at temperatures from 77 to 673 K. These investigations provide unique insights into the complex heterogeneous deformation behavior of these high-performance multi-phase engineering materials.
  •  
36.
  • Kumara, Chamara, et al. (författare)
  • Microstructure modelling of laser metal powder directed energy deposition of alloy 718
  • 2019
  • Ingår i: Additive Manufacturing. - : Elsevier. - 2214-8604 .- 2214-7810. ; 25, s. 357-364
  • Tidskriftsartikel (refereegranskat)abstract
    • A multi-component and multi-phase-field modelling approach, combined with transformation kinetics modelling, was used to model microstructure evolution during laser metal powder directed energy deposition of Alloy 718 and subsequent heat treatments. Experimental temperature measurements were utilised to predict microstructural evolution during successive addition of layers. Segregation of alloying elements as well as formation of Laves and δ phase was specifically modelled. The predicted elemental concentrations were then used in transformation kinetics to estimate changes in Continuous Cooling Transformation (CCT) and Time Temperature Transformation (TTT) diagrams for Alloy 718. Modelling results showed good agreement with experimentally observed phase evolution within the microstructure. The results indicate that the approach can be a valuable tool, both for improving process understanding and for process development including subsequent heat treatment.
  •  
37.
  • Matysiak, Hubert, et al. (författare)
  • Microstructure of Haynes® 282® Superalloy after Vacuum Induction Melting and Investment Casting of Thin-Walled Components
  • 2013
  • Ingår i: Materials. - : MDPI AG. - 1996-1944 .- 1996-1944. ; 6:11, s. 5016-5037
  • Tidskriftsartikel (refereegranskat)abstract
    • The aim of this work was to characterize the microstructure of the as-cast Haynes® 282® alloy. Observations and analyses were carried out using techniques such as X-ray diffraction (XRD), light microscopy (LM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray spectroscopy (EDS), wave length dispersive X-ray spectroscopy (WDS), auger electron spectroscopy (AES) and electron energy-loss spectrometry (EELS). The phases identified in the as-cast alloy include: γ (gamma matrix), γʹ (matrix strengthening phase), (TiMoCr)C (primary carbide), TiN (primary nitride), σ (sigma-TCP phase), (TiMo)2SC (carbosulphide) and a lamellar constituent consisting of molybdenum and chromium rich secondary carbide phase together with γ phase. Within the dendrites the γʹ appears mostly in the form of spherical, nanometric precipitates (74 nm), while coarser (113 nm) cubic γʹ precipitates are present in the interdendritic areas. Volume fraction content of the γʹ precipitates in the dendrites and interdendritic areas are 9.6% and 8.5%, respectively. Primary nitrides metallic nitrides (MN), are homogeneously dispersed in the as-cast microstructure, while primary carbides metallic carbides (MC), preferentially precipitate in interdendritic areas. Such preference is also observed in the case of globular σ phase. Lamellar constituents characterized as secondary carbides/γ phases were together with (TiMo)2SC phase always observed adjacent to σ phase precipitates. Crystallographic relations were established in-between the MC, σ, secondary carbides and γ/γʹ matrix.
  •  
38.
  • Singh, Sukhdeep, 1988, et al. (författare)
  • Investigation on effect of welding parameters on solidification cracking of austenitic stainless steel 314
  • 2018
  • Ingår i: Procedia Manufacturing. - : Elsevier BV. - 2351-9789. ; , s. 351-357
  • Tidskriftsartikel (övrigt vetenskapligt/konstnärligt)abstract
    • This study investigates the solidification cracking susceptibility of the austenitic stainless steel 314. Longitudinal Varestraint testing was used with three different set of welding test parameters. Weld speed, current and voltage values were selected so that the same heat input resulted in all the test conditions. From the crack measurements it was seen that the test condition with the lowest current and welding speed value also produced the least amount of cracking with very good repeatability.
  •  
39.
  • Singh, Sukhdeep, 1988, et al. (författare)
  • Varestraint Weldability Testing of ATI 718Plus® : Influence of Eta Phase
  • 2018
  • Ingår i: Proceedings of the 9th International Symposium on Superalloy 718 & Derivatives. - Cham : Springer. - 9783319894799 - 9783319894805 ; , s. 929-937, s. 929-937
  • Konferensbidrag (refereegranskat)abstract
    • This study investigates the effect of eta phase on hot cracking susceptibility of ATI 718Plus®. Two heat treatment conditions of 950 °C/1 h and 950 °C/15 h having different amounts of eta phase were tested by longitudinal Varestraint testing method. The heat treatment at 950 °C/15 h exhibited the highest amount of cracking. This was related to the higher amount of eta phase precipitation during the long dwell heat treatment which aided to extensive liquation during welding.
  •  
40.
  • Tolvanen, Sakari, 1984, et al. (författare)
  • Microstructure and Porosity of Laser Welds in Cast Ti-6Al-4V with Addition of Boron
  • 2018
  • Ingår i: Metallurgical and Materials Transactions. A. - : Springer Science and Business Media LLC. - 1073-5623 .- 1543-1940. ; 49A:5, s. 1683-1691
  • Tidskriftsartikel (refereegranskat)abstract
    • Addition of small amounts of boron to cast Ti-6Al-4V alloy has shown to render a finer microstructure and improved mechanical properties. For such an improved alloy to be widely applicable for large aerospace structural components, successful welding of such castings is essential. In the present work, the microstructure and porosity of laser welds in a standard grade cast Ti-6Al-4V alloy as well as two modified alloy versions with different boron concentrations have been investigated. Prior-β grain reconstruction revealed the prior-β grain structure in the weld zones. In fusion zones of the welds, boron was found to refine the grain size significantly and rendered narrow elongated grains. TiB particles in the prior-β grain boundaries in the cast base material restricted grain growth in the heat-affected zone. The TiB particles that existed in the as cast alloys decreased in size in the fusion zones of welds. The hardness in the weld zones was higher than in the base material and boron did not have a significant effect on hardness of the weld zones. The fusion zones were smaller in the boron-modified alloys as compared with Ti-6Al-4V without boron. Computed tomography X-ray investigations of the laser welds showed that pores in the FZ of the boron modified alloys were confined to the lower part of the welds, suggesting that boron addition influences melt pool flow. © 2018 The Author(s)
  •  
41.
  • Yvell, Karin, et al. (författare)
  • Microstructure development in a high-nickel austenitic stainless steel using EBSD during in situ tensile deformation
  • 2018
  • Ingår i: Materials Characterization. - : Elsevier BV. - 1044-5803 .- 1873-4189. ; 135:Supplement C, s. 228-237
  • Tidskriftsartikel (refereegranskat)abstract
    • Plastic deformation of surface grains has been observed by electron backscatter diffraction technique during in situ tensile testing of a high-nickel austenitic stainless steel. The evolution of low- and high-angle boundaries as well as the orientation changes within individual grains has been studied. The number of low-angle boundaries and their respective misorientation increases with increasing strain and some of them also evolve into high-angle boundaries leading to grain fragmentation. The annealing twin boundaries successively lose their integrity with increasing strain. The changes in individual grains are characterized by an increasing spread of orientations and by grains moving towards more stable orientations with 〈111〉 or 〈001〉 parallel to the tensile direction. No deformation twins were observed and deformation was assumed to be caused by dislocation slip only.
  •  
42.
  • Hörnqvist Colliander, Magnus, 1979, et al. (författare)
  • High-temperature crack growth in a Ni-base superalloy during sustained load
  • 2014
  • Ingår i: Materials Science & Engineering A: Structural Materials: Properties, Microstructure and Processing. - : Elsevier BV. - 0921-5093. ; 609, s. 131-140
  • Tidskriftsartikel (refereegranskat)abstract
    • he high-temperature sustained load crack growth behaviour of a Ni-base superalloy was investigated using a combination of mechanical testing in controlled atmosphere, fractographical and microanalytical investigations, and finite element modelling. The results show that the local crack front geometry is un- even on two scales – jaggedness on the scale of 100 μm was observed in all specimens, whereas mm- scale waviness could occasionally be observed. The jaggedness can be explained by a percolation-type crack growth along weaker grain boundaries, whereas the large-scale waviness is presumably due to larger regions of the material having specific grain texture with high crack growth resistance. The un-even crack front is shown to potentially have considerable effects on the loading conditions at the crack tip, whereas ligaments of un-cracked material in the crack wake are deemed to have less effect on the crack tip loading due to their low area fraction. The ligaments fail intergranularly in the wake as the crack grows in the present case, as opposed to by creep fracture as previously proposed. Finally, the plastically deformed regions about the crack and crack tip are shown not to exhibit any elevated oxygen levels, implying that the damage in these regions is purely mechanical.
  •  
43.
  • Saarimäki, Jonas, et al. (författare)
  • Anisotropy effects during dwell-fatigue caused by δ-phase orientation in forged Inconel 718
  • 2017
  • Ingår i: Materials Science & Engineering A: Structural Materials: Properties, Microstructure and Processing. - : Elsevier BV. - 0921-5093 .- 1873-4936. ; 692, s. 174-181
  • Tidskriftsartikel (refereegranskat)abstract
    • Inconel 718 is a commonly used superalloy for turbine discs in the gas turbine industry. Turbine discs are often subjected to dwell-fatigue as a result of long constant load cycles. The effect of anisotropy on dwell-fatigue cracking in forged turbine discs have not yet been thoroughly investigated. Crack propagation behaviour was characterised using compact tension (CT) samples cut in different orientations from a real turbine disc forging. Samples were also cut in two different thicknesses in order to investigate the influence of plane strain and plane stress condition on the crack propagation rates. The samples were subjected to dwell-fatigue tests at 550 °C with 90 s or 2160 s dwell-times at maximum load. Microstructure characterisation was done using scanning electron microscopy (SEM) techniques such as electron channelling contrast imaging (ECCI), electron backscatter diffraction (EBSD), and light optical microscopy (LOM). The forged alloy exhibits strong anisotropic behaviour caused by the non-random δ-phase orientation. When δ-phases were oriented perpendicular compared to parallel to the loading direction, the crack growth rates were approximately ten times faster. Crack growth occurred preferably in the interface between the γ-matrix and the δ-phase.
  •  
44.
  • Xu, Jinghao, et al. (författare)
  • Short-term creep behavior of an additive manufactured non-weldable Nickel-base superalloy evaluated by slow strain rate testing
  • 2019
  • Ingår i: Acta Materialia. - : Elsevier BV. - 1359-6454 .- 1873-2453. ; 179, s. 142-157
  • Tidskriftsartikel (refereegranskat)abstract
    • Additive manufacturing (AM) of high γ′ strengthened Nickel-base superalloys, such as IN738LC, is of high interest for applications in hot section components for gas turbines. The creep property acts as the critical indicator of component performance under load at elevated temperature. However, it has been widely suggested that the suitable service condition of AM processed IN738LC is not yet fully clear. In order to evaluate the short-term creep behavior, slow strain rate tensile (SSRT) tests were performed. IN738LC bars were built by laser powder-bed-fusion (L-PBF) and then subjected to hot isostatic pressing (HIP) followed by the standard two-step heat treatment. The samples were subjected to SSRT testing at 850 °C under strain rates of 1 × 10−5/s, 1 × 10−6/s, and 1 × 10−7/s. In this research, the underlying creep deformation mechanism of AM processed IN738LC is investigated using the serial sectioning technique, electron backscatter diffraction (EBSD), transmission electron microscopy (TEM). On the creep mechanism of AM polycrystalline IN738LC, grain boundary sliding is predominant. However, due to the interlock feature of grain boundaries in AM processed IN738LC, the grain structure retains its integrity after deformation. The dislocation motion acts as the major accommodation process of grain boundary sliding. Dislocations bypass the γ′ precipitates by Orowan looping and wavy slip. The rearrangement of screw dislocations is responsible for the formation of subgrains within the grain interior. This research elucidates the short-creep behavior of AM processed IN738LC. It also shed new light on the creep deformation mechanism of additive manufactured γ′ strengthened polycrystalline Nickel-base superalloys.
  •  
45.
  • Andersson, Joel, 1981-, et al. (författare)
  • Effect of Different Solution Heat Treatments on the Hot Ductility of Superalloys : Part 3 - Waspaloy
  • 2013
  • Ingår i: Materials Science and Technology. - 0267-0836 .- 1743-2847. ; 29:1, s. 43-53
  • Tidskriftsartikel (refereegranskat)abstract
    • The susceptibility to heat affected zone cracking of Waspaloy has been investigated in terms of its hot ductility, measured as the reduction of area (RA). Gleeble testing with on-heating as well as on-cooling test cycles was carried out to illuminate the influence of different 4 h solution heat treatments between 996 and 1080°C. A ductility maximum of between 80 and 90%RA was found at 1050–1100°C for all conditions in the on-heating tests. Although the different heat treatment conditions showed similar macrohardness, the particle size and distribution of the γ′ and M23C6 phases differed, which significantly affected the on-heating ductility in the lower temperature test region. The ductile to brittle transition was initiated at 1100°C in the on-heating testing with indications of grain boundary liquation at the higher test temperatures. Ductility recovery, as measured in the on-cooling tests from 1240°C, was very limited with <30%RA for all conditions and test temperatures except for the 1080°C/4 h treatment, which exhibited 60%RA at 980°C.
  •  
46.
  • Draxler, Joar, et al. (författare)
  • Modeling and simulation of weld solidification cracking part I : A pore-based crack criterion
  • 2019
  • Ingår i: Welding in the World. - : Springer. - 0043-2288 .- 1878-6669. ; 63:5, s. 1489-1502
  • Tidskriftsartikel (refereegranskat)abstract
    • Several advanced alloy systems are susceptible to weld solidification cracking. One example is nickel-based superalloys, which are commonly used in critical applications such as aerospace engines and nuclear power plants. Weld solidification cracking is often expensive to repair and, if not repaired, can lead to catastrophic failure. This study, presented in three papers, presents an approach for simulating weld solidification cracking applicable to large-scale components. The results from finite element simulation of welding are post-processed and combined with models of metallurgy, as well as the behavior of the liquid film between the grain boundaries, in order to estimate the risk of crack initiation. The first paper in this study describes the crack criterion for crack initiation in a grain boundary liquid film. The second paper describes the model for computing the pressure and the thickness of the grain boundary liquid film, which are required to evaluate the crack criterion in paper 1. The third and final paper describes the application of the model to Varestraint tests of alloy 718. The derived model can fairly well predict crack locations, crack orientations, and crack widths for the Varestraint tests. The importance of liquid permeability and strain localization for the predicted crack susceptibility in Varestraint tests is shown.
  •  
47.
  • Draxler, Joar, et al. (författare)
  • Modeling and simulation of weld solidification cracking part III : Simulation of solidification cracking in Varestraint tests of alloy 718
  • 2019
  • Ingår i: Welding in the World. - : Springer. - 0043-2288 .- 1878-6669. ; 63:6, s. 1883-1901
  • Tidskriftsartikel (refereegranskat)abstract
    • Several advanced alloy systems are susceptible to weld solidification cracking. One example is nickel-based superalloys, which are commonly used in critical applications such as aerospace engines and nuclear power plants. Weld solidification cracking is often expensive to repair, and if not repaired, can lead to catastrophic failure. This study, presented in three papers, presents an approach for simulating weld solidification cracking applicable to large-scale components. The results from finite element simulation of welding are post-processed and combined with models of metallurgy, as well as the behavior of the liquid film between the grain boundaries, in order to estimate the risk of crack initiation. The first paper in this study describes the crack criterion for crack initiation in a grain boundary liquid film. The second paper describes the model required to compute the pressure and thickness of the liquid film required in the crack criterion. The third and final paper describes the application of the model to Varestraint tests of alloy 718. The derived model can fairly well predict crack locations, crack orientations, and crack widths for the Varestraint tests. The importance of liquid permeability and strain localization for the predicted crack susceptibility in Varestraint tests is shown.
  •  
48.
  • Malakizadi, Amir, 1983, et al. (författare)
  • Effects of workpiece microstructure, mechanical properties and machining conditions on tool wear when milling compacted graphite iron
  • 2018
  • Ingår i: Wear. - : Elsevier. - 0043-1648 .- 1873-2577. ; 410-411, s. 190-201
  • Tidskriftsartikel (refereegranskat)abstract
    • The aim of the present study was to investigate the tool performance when machining compacted graphite iron (CGI) alloys. A comparison was made between solid solution strengthened CGI including various amounts of silicon (Si-CGI) and the pearlitic-ferritic CGI as a reference material. The emphasis was on examining the influence of microstructure and mechanical properties of the material on tool wear in face milling process. Machining experiments were performed on the engine-like test pieces comprised of solid solution strengthened CGI with three different silicon contents and the reference CGI alloy. The results showed up-to 50% lower flank wear when machining Si-CGI alloys, although with comparable hardness and tensile properties. In-depth analysis of the worn tool surfaces showed that the abrasion and adhesion were the dominant wear mechanisms for all investigated alloys. However, the better tool performance when machining Si-CGI alloys was mainly due to a lower amount of abrasive carbo-nitride particles and the suppression of pearlite formation in the investigated solid solution strengthened alloys.
  •  
49.
  • Kazantseva, N., et al. (författare)
  • Martensitic transformations in Ti-6Al-4V (ELI) alloy manufactured by 3D Printing
  • 2018
  • Ingår i: Materials Characterization. - : Elsevier BV. - 1044-5803 .- 1873-4189. ; 146, s. 101-112
  • Tidskriftsartikel (refereegranskat)abstract
    • In the present investigation, Ti-6Al-4V ELI samples were manufactured by the powder-bed fusion (PBF) process using the laser sintering (LS) technology. Microstructure, chemical and phase constitution, and mechanical properties were studied by means of the transmission electron microscopy, atom probe tomography, X-ray diffraction, nanoindentation and mechanical testing. It was found that the structure of LS samples consisted of two different variants of metastable phases, namely the hexagonal α′ martensitic phase and small amounts of the orthorhombic α″ martensitic phase. The martensitic α′-phase was formed because of the high cooling rates of the LS method. The {101¯2} ⟨1¯011⟩ hexagonal martensite tensile twins were observed in the microstructure of the as-build alloy. Small areas with inner twinning martensitic plates, which are typical for the metastable orthorhombic martensitic phase in titanium alloys, were identified by the transmission electron microscopy. Atom probe tomography (APT) confirmed localization of β-stabilizing elements at interfaces, presumably at the twin or lamella boundaries. The structure and origin of the martensitic phases in 3D printed Ti-6Al-4V alloys are discussed with respect to in-situ heat treatment during manufacturing.
  •  
50.
  • Alvi, Sajid (författare)
  • Synthesis and Characterization of High Entropy Alloy and Coating
  • 2019
  • Licentiatavhandling (övrigt vetenskapligt/konstnärligt)abstract
    • High entropy alloys (HEAs) are a new class of alloys that contains five or more principal elements in equiatomic or near-equiatomic proportional ratio. The configuration entropy in the HEAs tends to stabilize the solid solution formation, such as body-centered-cubic (BCC), face-centered-cubic (FCC) and/or hexagonal-closed-pack (HCP) solid solution. The high number of principal elements present in HEAs results in severe lattice distortion, which in return gives superior mechanical properties compared to the conventional alloys. HEAs are considered as a paradigm shift for the next generation high temperature alloys in extreme environments, such as aerospace, cutting tools, and bearings applications.The project is based on the development of refractory high entropy alloy and film. The first part of the project involves designing high entropy alloy of CuMoTaWV using spark plasma sintering (SPS) at 1400 oC. The sintered alloy showed the formation of a composite of BCC solid solution (HEA) and V rich zones with a microhardness of 600 HV and 900 HV, respectively. High temperature ball-on-disc tribological studies were carried out from room temperature (RT) to 600 oC against Si3N4 counter ball. Sliding wear characterization of the high entropy alloy composite showed increasing coefficient of friction (COF) of 0.45-0.67 from RT to 400 oC and then it decreased to 0.54 at 600 oC. The wear rates were found to be low at RT (4 × 10⁠−3 mm⁠3/Nm) and 400 oC (5 × 10⁠−3 mm⁠3/Nm) and slightly high at 200 oC (2.3 × 10⁠−2 mm⁠3/Nm) and 600 oC (4.5 × 10⁠−2 mm⁠3/Nm). The tribology tests showed adaptive behavior with lower wear rate and COF at 400 oC and 600 oC, respectively. The adaptive wear behavior at 400 oC was due to the formation of CuO that protected against wear, and at 600 oC, the V-rich zones converted to elongated magneli phases of V2O5 and helped in reducing the friction coefficient.The second part of the project consists of sintering of novel CuMoTaWV target material using SPS and depositing CuMoTaWV refractory high entropy films (RHEF) using DC-magnetron sputtering on silicon and 304 stainless steel substrate. The deposited films showed the formation of nanocrystalline BCC solid solution. The X-ray diffraction (XRD) studies showed a strong (110) preferred orientation with a lattice constant and grain size of 3.18 Å and 18 nm, respectively. The lattice parameter were found to be in good agreement with the one from the DFT optimized SQS (3.16 Å). The nanoindentation hardness measurement at 3 mN load revealed an average hardness of 19 ± 2.3 GPa and an average Young’s modulus of 259.3 ± 19.2 GPa. The Rutherford backscattered (RBS) measurement showed a gradient composition in the cross-section of the film with W, Ta and Mo rich at the surface, while V and Cu were found to be rich at the substrate-film interface. AFM measurements showed an average surface roughness (Sa) of 3 nm. Nano-pillars of 440 nm diameter from CuMoTaWV RHEFs were prepared by ion-milling in a focused-ion-beam (FIB) instrument, followed by its compression. The compressional yield strength and Young’s modulus was calculated to be 10.7 ± 0.8 GPa and 196 ± 10 GPa, respectively. Room temperature ball-on-disc tribological test on the CuMoTaWV RHEF, after annealing at 300 oC, against E52100 alloy steel (Grade 25, 700-880 HV) showed a steady state COF of 0.25 and a low average wear rate of 6.4 x 10-6 mm3/Nm.
  •  
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