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- Claesson, Åsa, et al.
(författare)
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lntegrated Optical Fiber Sensors in Additive Manufactured Metal Components for Smart Manufacturing Applications
- 2019
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Ingår i: Smart Systems Integration; 13th International Conference and Exhibition on Integration Issues of Miniaturized Systems.
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Konferensbidrag (refereegranskat)abstract
- This work combines fiber optic sensors with additive manufacturing to enable integration of temperature and strain sensors in metal components. In this paper, we present a fiber optic sensor network integrated in press hardening tools to monitor the contact between the tool and the metal sheet during forming operation. The tools are manufactured through metal powder bed fusion using laser melting processes (PBF-SLM), after which the tools are prepared for sensor integration. A demonstrator press hardening tool with integrated fiber optic sensors was heated using an electric heat foil and the sensor measurements was compared to a thermal simulation model. The sensor technology is based on Fiber Bragg Gratings (FBGs), integrated at several positions along the optical fiber. FBGs are in-fiber sensors that are multiplexed. lt is possible to place hundreds of FBG sensors along one single fiber, thus allowing for quasidistributed sensing of temperature or strain. The optical fiber itself can be less than 100 micrometer in diameter, allowing for sensing at several points in a minimally invasive way, when integrated in a tool or component.
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| 2. |
- Lindström, John, et al.
(författare)
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Towards intelligent and sustainable production systems with a zero-defect manufacturing approach in an Industry4.0 context
- 2019
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Ingår i: Procedia CIRP, vol 81. - : Elsevier. ; , s. 880-885
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Konferensbidrag (refereegranskat)abstract
- The paper addresses intelligent and sustainable production achieved through combination and integration of online predictive maintenance, monitoring of process parameters and continuous quality control of both input materials and output from the process. This enables production systems, within both manufacturing and process industries, to move towards zero-defect manufacturing. Such a zero-defect manufacturing approach allows for earlier identification of problems or issues, which will or already negatively affect the output. The paper outlines the first part of the second cycle of an action research effort at Gestamp HardTech AB in Sweden, whose objective is to keep its position as a world-leading provider of press-hardened vehicle parts. In order to fully implement the zero-defect manufacturing approach, 4-6 action research cycles are expected to be needed in order to iteratively refine the approach. During the first cycle, various methods and solutions for some of the individual issues/problems have been conceptualized, realized and initially tested. The selected design criteria for the action research efforts were: simplicity, low cost, robustness, high-quality output and future-proofing. The result from the research in the second cycle so far is an action plan for the technical change and a set of challenges/problems which need additional investigation.
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