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- Sandberg, Dick, 1967-
(author)
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Simuleringsverktyg för skiktlimning – nulägesanalys av processen och prioriterade arbetsområden. : Simulation Tools for laminated bending of veneer - state of the art for the process and priority work.
- 2007
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Reports (other academic/artistic)abstract
- Denna rapport är en dokumentation av villkor och förutsättningar som gäller vid skiktlimning av faner för inredning och möbler inom delprojektet ”Skiktlimning av björk och bok” vid AB Åberg & Söner i Lönsboda.En analys av skiktlimningsprocessens status ger vid handen:Stora kunskapsluckor finns om de grundläggande fenomenen vid skiktlimning.Tydlig förändring av processerna sker mot:- mer avancerade produkter- korta serier- korta leveranstider- fokusering på pris och kvalitetSkiktlimning är ett av de få områden där svensk trämanufakturindustri har möjlighet att konkurrera mot låglöneländer.Ett framtidsscenario är att om 5 till 10 år kommer i stort sett alla beställningar via arkitekter och designers till företaget på elektronisk väg. Ritningarna är gjorda med hjälp av något CAD program. På grund av kravet på korta ledtider och utvecklingen mot allt mer avancerade produkter måste man kunna öppna och läsa olika CAD-program och utifrån dessa ritningar kunna avgöra om det är möjligt att i sin tillverkning tillverka den önskade produkten. Till sin hjälp i denna situation är företaget i behov av ett simuleringsverktyg i form av en matematisk modell som man har tillgång till. Med hjälp av detta verktyg skall risken kunna beräknas för att lokala brott i faneren inträffar, sprickor och limsläpp uppstår, samt att andra orsaker vid produktionen förorsakar kassaktioner av den färdiga eller nära färdiga produkten. Ytterligare ett önskemål är att det ritningsunderlag som man i digital form får från arkitekter i dess ursprungsform kan ligga till grund för tillverkningen. En analys av dagens tillverkning i relation till de framtida behoven som företaget kommer har genomförts och redovisas med förslag.
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- Blomqvist, Lars, 1962-, et al.
(author)
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Basic knowledge of wood properties for improved performance of laminated Veneer products
- 2013
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In: Pro Ligno. - Brasov : Publishing House of Transilvania University of Brasov. - 1841-4737 .- 2069-7430. ; 9:4, s. 549-556
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Journal article (peer-reviewed)abstract
- To ensure success in the production of laminated veneer products, it is necessary to acquire a sound basic understanding of the behaviour of the wood, and to understand the inherent reactions of wood to adhesive, heat, moisture, strain and stress. This can ensure an efficient wood utilization and promote the development of new processes and products that take advantage of the visco-elastic nature of wood. A shortcoming of the laminated bending process is that the products may become distorted after moulding and during use. In this study, we have examined how the performance of laminated veneer products can be improved through the implementation of basic knowledge of wood in the design and production process. The results show that the material and process parameters and storage in a changing relative humidity have a clear impact on distortion. Fibre orientation of the veneers in the moulded assembly was the most critical parameter to control. Fibre deviations mainly resulted in twist of the product. A moisture content in one veneer deviating from that of the rest of the veneers in the assembly before moulding resulted in distortion of the laminated veneer products both after moulding and during use. To decrease the negative effect of fibre orientation and moisture content on shape stability, the veneer should be straight-grained and well-conditioned to a moisture level adapted to the use of the final product. Special care should also be taken to orientate the veneers during assembly before moulding.
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- Blomqvist, Lars, 1962-, et al.
(author)
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Chipless Machining; Challanges in Manufacture of Laminated Veneer Products
- 2015
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In: Proceedings of the 22nd International Wood Machining Seminar, IWMS 22.. - Qubec City : Universite Laval. - 9780994796400 - 9780994796400 ; , s. 155-164
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Conference paper (peer-reviewed)abstract
- A laminated veneer product (LVP) consists of veneers bonded together with adhesive under pressure into a predetermined shape and, in general, under increased temperature to shorten the curing time of the adhesive. The process is commonly used in furniture design to manufacture complex forms such as thin shells. In the industrial production of LVP and when the ready- for-use components are exposed to climate variations, rejection due to distortion of the laminates is a major problem. The shape stability depends on a variety of material and process parameters, and this study has focused on the influence of fibre deviation in a single veneer. Recent research on the shape stability of LVP and how distortion is influenced by various material and production parameters is presented. A finite-element model for LVP is introduced and the use of this modelis exemplified by predicting the shape of a LVP with fibre distortion in a single veneer. The results show that it is possible to improve the shape stability of LVP if knowledge of various material and process parameters is implemented in the manufacturing process, and that a simulation based on a model of the wood material can be helpful in estimating the risk of an undesired deformation of the product.
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- Blomqvist, Lars, 1962-, et al.
(author)
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Contact free measurement of complex shapes in the wood industry
- 2011
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In: Mechano-chemical transformations of wood during THM processing. - Biel, Switzerland : Bern University of Applied Sciencs, Architecture, Wood and Civil Engineering. - 9783952378700 ; , s. 143-144
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Conference paper (peer-reviewed)abstract
- There is an increasing need to update and correct information about product geometry in the wood manufacturing industry. Changes in machinery or personnel can be the cause of that need. Manual measurement takes time and diff erent ways of digitizing the geometry of the products have therefore been developed.In this study, two methods (3D-coordinate measurement and optical scanning) have been tested together in order to determine the position of a product in relation to the processing machine, and to optically scan the product geometry. The aim was to identify and evaluate methods to digitize product geometry into a CAD-model for the wood industry. Th e seat shell measured was fitted in the CNC-machine where the processing later would be performed.The methodology used has made it possible to create a CAD-model from the physical model. Based on the experience from this methodology, it would be recommended to continue by creating of a tool that minimizes the need for after processing, i.e. the adjustment of certain coordinates manually.
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| 8. |
- Blomqvist, Lars, 1962-, et al.
(author)
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Distortion in laminated veneer products exposed to relative-humidity variations : Experimental studies and finite-element modelling
- 2019
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In: BioResources. - Raleigh, NC : North Carolina State Univ Dept Wood & Paper Sci. - 1930-2126 .- 1930-2126. ; 14:2, s. 3768-3779
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Journal article (peer-reviewed)abstract
- A shortcoming of the laminated bending process is that the product may become distorted after moulding. This study focused on the influence of fibre orientation deviation for individual veneers on the distortion of a moulded shell. The distortion of 90 cross-laminated shells of the same geometrical shape, consisting of seven peeled birch veneers, were studied under relative humidity variation. All the veneers were straight-grained in the longitudinal-tangential plane, but to simulate a deviation in fibre orientation, some of the individual veneers were oriented at an angle of 7° relative to the main orientation of the other veneers in the laminate. A finite element model (FEM) was applied to study the possibility of predicting the results of a practical experiment. The study confirms the well-known fact that deviation in fibre orientation influences shape stability. The results also show how the placement of the abnormal veneer influences the degree of distortion. From this basic knowledge, some improvements in the industrial production were suggested. However, the FE model significantly underestimated the results, according to the empirical experiment, and it did not show full coherence. The survey shows the complexity of modelling the behaviour of laminated veneer products under changing climate conditions and that there is a great need to improve the material and process data to achieve accurate simulations. Examples of such parameters that may lead to distortion are density, annual ring orientation in the cross section of the veneer, the orientation of the loose and tight sides of the veneer, and parameters related to the design of the moulding tool.
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| 9. |
- Blomqvist, Lars, 1962-, et al.
(author)
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Improving the performance of bended laminated veneer products
- 2011
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In: Mechano-chemical transformations of wood during THM processing. - Biel, Switzerland : Bern University of Applied Sciencs, Architecture, Wood and Civil Engineering. - 9783952378700 ; , s. 147-148
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Conference paper (peer-reviewed)abstract
- Laminated bending of veneers mean that dried, thin veneers or thin wood sheets are glued together under influence of pressure and eventually increased temperature. At the same time the product is given its desired shape, most often curved. This thermo hydro mechanical process offers several benefits. For example thick bends of small radiuses of any species of wood may be formed and poor quality wood containing knots, splits and other defects may be utilised. Laminated bends can usually be set more readily and made to conform better to the shape of the form than similar bends of solid wood. Further no softening treatment is generally required before the pieces are bent. However, there are also disadvantages e.g. more technical skill and better equipment are usually required than for solid wood bending. The presence of glue may be somewhat detrimental to the machines used for the final cleaning up of the bent pieces. Further the glue lines which are usually visible on the sides may be an aesthetical unappreciated effect [1],[2].The quality of the laminated bended veneer products are obtained as an interaction between the process, the veneers and the glue [3]. In industries designing and producing these products it is of interest to obtain better understanding of how processing- and material parameters affect the product quality. With an improved understanding of the material and processing parameters it may be possible to increase the efficiency of wood utilisation and promote the development of new processes and products that manipulate the viscoelastic nature of wood. In particular the possibilities to obtain narrower radius of curvature and better possibilities of bending in more than one plane would be advantageous.This study has focused on the moisture content (MC) and the grain angle orientation in the veneers. These two specific aspects were assumed to have a great influence on spring-back and distortions of the laminated bended veneer products. Spring-back and distortions were therefore studied in separate tests where MC and the grain angle orientation was varied separately in manufactured laminated bended wood products. After manufacturing the products were exposed to variations in humidity and temperature whereupon the spring-back and distortions were measuredThree tests were performed. For the first and the second test a seat shell was selected as test product, figure 1a. To the third test another product was selected, figure 1b. This product was a small bookshelf. The company producing this shelf had experienced large problems considering distortions of this product. Further the product was very simple in shape with only one bend and therefore suitable for measurements.In the first test the influence of MC of the veneers was investigated. In the second and third test the influence of grain angle of the veneers was studied.For the study veneers of birch and beech were selected in the production. For the first and third study only birch veneers were used. The veneers were initially conditioned to equilibrium moisture contents (EMC) according to setups in different test groups. For the first study a test group was also built up from veneers taken directly out of production to study the industrial conditions. The seat shells in this test group contained veneers conditioned to EMC 4 %, except for the surface veneers that had been stored in the production hall. The humidity and temperature conditions in this room corresponded to MC 7 %.The manufacturing of the products were performed in industrial conditions. In the tests the products were built up from a number of veneers and the studied factors were varied between the veneers in a controlled manner.The results from the first test showed that the MC of the veneers influenced the spring-back and the distortions. A large moisture gradient between veneers and especially unsymmetrical placements of these in the construction were especially critical. The results from the second and third tests showed that grain angle deviation has large effect on the distortions of the products. Even a small grain angle deviation as in study two (5°) resulted in large problems with distortions. The study also showed that when crossing two or more veneers with deviating grain angles there were cases when these faults interacted and multiplied the distortions. In production grain angle deviations can be a result of inaccurate placement of the veneers during pressing, incorrect cutting of the veneers, inherent from the growth of the tree or a combination of these factors. Deviations of the grain angle were, however, shown to have only small effects on spring-back.
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| 10. |
- Blomqvist, Lars, 1962-, et al.
(author)
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Influence of veneer orientation on shape stability of plane laminated veneer products
- 2014
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In: Wood Material Science & Engineering. - : Informa UK Limited. - 1748-0272 .- 1748-0280. ; 9:4, s. 224-232
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Journal article (peer-reviewed)abstract
- One of the most important quality aspects of a laminated veneer product is its shape stability under changing relative humidity (RH). This study aimed to establish an understanding of how the orientation of individual veneers in the laminate, i.e., orientation according to fibre orientation and orientation of the loose (the side with ‘lathe checks’) or tight side of the veneer, affects the shape stability. Three-ply laminates from peeled veneers of beech (Fagus sylvatica L.) were studied. The four types of laminate were the following: loose sides of all veneers in the same direction (cross and parallel centre ply) and loose sides of the outer veneers facing inward (cross and parallel centre ply). Four replicates of each type yielded 16 samples. The samples were exposed to RH cycling at 20% and 85% RH at 20°C, and the shapes of the samples were determined. The shape stability was influenced by the veneer orientation. Laminations with the middle veneer perpendicular to the top and bottom veneer (cross-laminated) showed the best shape stability, especially when the loose sides of the veneers were oriented the same direction. In parallel-laminated veneers, the laminates with opposite directions of the loose sides in the two outermost veneers showed the best shape stability. The major explanation of the behaviour of the laminates is that the loose side expanded more than the tight side from the dry to the humid climate, which was shown by optical 3D deformation analysis (ARAMISTM). After RH cycling, the laminates with cross plies showed visible surface checks only when the tight side was facing outwards.
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