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- Eriksson, Gunnar, et al.
(författare)
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Combustion and fuel characterisation of wheat distillers dried grain with solubles (DDGS) and possible combustion applications
- 2012
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Ingår i: Fuel. - : Elsevier. - 0016-2361 .- 1873-7153. ; 102, s. 208-220
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Tidskriftsartikel (refereegranskat)abstract
- The present transition to a sustainable global energy system requires that biomass is increasingly combusted for heat and power production. Agricultural fuels considered include alkali-rich fuels with high phosphorus content. One such fuel is wheat distiller’s dried grain with solubles (wheat DDGS) from wheat-based ethanol production. Further increases in ethanol production may saturate the current market for wheat DDGS as livestock feed, and fuel uses are therefore considered. Fuel properties of wheat DDGS have been determined. The ash content (5.4 ± 1.6 %wt d.s.) is similar to many agricultural fuels. In comparison to most other biomass fuels the sulphur content is high (0.538 ± 0.232 %wt d.s.), and so are the contents of nitrogen (5.1 ± 0.6 %wt d.s.), phosphorus (0.960. ± 0.073 %wt d.s.) and potassium (1.30 ± 0.35 %wt d.s.). To determine fuel-specific combustion properties, wheat DDGS and mixes between wheat DDGS and logging residues (LR 60 %wt d.s. and DDGS 40 %wt d.s.), and wheat straw (wheat straw 50 %wt d.s., DDGS 50 %wt d.s.) were pelletized and combusted in a bubbling fluidised bed combustor (5 kW) and in a pellets burner combustor (20 kW). Pure wheat DDGS powder was also combusted in a powder burner (150 kW). Wheat DDGS had a high bed agglomeration and slagging tendency compared to other biomass fuels, although these tendencies were significantly lower for the mixture with the Ca-rich LR, probably reflecting the higher first melting temperatures of K–Ca/Mg-phosphates compared to K-phosphates. Combustion and co-combustion of wheat DDGS resulted in relatively large emissions of fine particles (<1 μm) for all combustion appliances. For powder combustion PMtot was sixteen times higher than from softwood stem wood. While the Cl concentrations of the fine particles from the the mixture of LR and wheat DDGS in fluidised bed combustion were lower than from combustion of pure LR, the Cl- and P-concentrations were considerably higher from the wheat DDGS mixtures combusted in the other appliances at higher fuel particle temperature. The particles from powder combustion of wheat DDGS contained mainly K, P, Cl, Na and S, and as KPO3 (i.e. the main phase identified with XRD) is known to have a low melting temperature, this suggests that powder combustion of wheat DDGS should be used with caution. The high slagging and bed agglomeration tendency of wheat DDGS, and the high emissions of fine particles rich in K, P and Cl from combustion at high temperature, mean that it is best used mixed with other fuels, preferably with high Ca and Mg contents, and in equipment where fuel particle temperatures during combustion are moderate, i.e. fluidised beds and possibly grate combustors rather than powder combustors.
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| 2. |
- Grimm, Alejandro, et al.
(författare)
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Bed agglomeration characteristics in fluidized quartz bed combustion of phosphorus-rich biomass fuels
- 2011
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Ingår i: Energy & Fuels. - : American Chemical Society (ACS). - 0887-0624 .- 1520-5029. ; 25:3, s. 937-947
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Tidskriftsartikel (refereegranskat)abstract
- The bed agglomeration characteristics during combustion of phosphorus-rich biomass fuels and fuel mixtures were determined in a fluidized (quartz) bed reactor (5 kW). The fuels studied (separately and in mixtures) included logging residues, bark, willow, wheat straw, and phosphorus-rich fuels, like rapeseed meal (RM) and wheat distillers dried grain with solubles (DDGS). Phosphoric acid was used as a fuel additive. Bed material samples and agglomerates were studied by means of scanning electron microscopy (SEM) in combination with energy-dispersive X-ray spectroscopy (EDX), in order to analyze the morphological and compositional changes of coating/reaction layers and necks between agglomerated bed particles. Furthermore, bed ash particles were separated by sieving from the bed material samples and analyzed with SEM/EDS and powder X-ray diffraction (XRD). For logging residues, bark, and willow, with fuel ash rich in Ca and K but with low contents of P and organically bound Si, the bed layer formation is initiated by reactions of gaseous or liquid K compounds with the surface of the bed material grains, resulting in the formation of a potassium silicate melt. The last process is accompanied by the diffusion/dissolving of Ca into the melt and consequent viscous flow sintering and agglomeration. The addition of high enough phosphorus content to convert the available fuel ash basic oxides into phosphates reduced the amount of K available for the reaction with the quartz bed material grains, thus preventing the formation of an inner bed particle layer in the combustion of logging residues, bark, and willow. Some of the phosphate-rich ash particles, formed during the fuel conversion, adhered and reacted with the bed material grains to form noncontinuous phosphate−silicate coating layers, which were found responsible for the agglomeration process. Adding phosphorus-rich fuels/additives to fuels rich in K and Si (e.g., wheat straw) leads to the formation of alkali-rich phosphate−silicate ash particles that also adhered to the bed particles and caused agglomeration. The melting behavior of the bed particle layers/coatings formed during combustion of phosphorus-rich fuels and fuel mixtures is an important controlling factor behind the agglomeration tendency of the fuel and is heavily dependent on the content of alkaline earth metals in the fuel. A general observation is that phosphorus is the controlling element in ash transformation reactions during biomass combustion in fluidized quartz beds because of the high stability of phosphate compounds.
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| 3. |
- Skoglund, Nils, 1979-
(författare)
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Ash chemistry and fuel design focusing on combustion of phosphorus-rich biomass
- 2014
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Biomass is increasingly used as a feedstock in global energy production. This may present operational challenges in energy conversion processes which are related to the inorganic content of these biomasses. As a larger variety of biomass is used the need for a basic understanding of ash transformation reactions becomes increasingly important. This is not only to reduce operational problems but also to facilitate the use of ash as a nutrient source for new biomass production.Ash transformation reactions were examined in the present work using the Lewis acid-base concept. The model presented in Paper I was further extended and discussed, including the definition of tertiary ash transformation reactions as reaction steps where negatively charged molecular ions, Lewis bases, other than hydroxides are present in the reactants. The effect of such reactions for bonding of various metal ions, Lewis acids, were discussed. It was found that the formation of various phosphates through secondary and tertiary ash transformation reactions is important for the behaviour of biomass ash in combustion. The suggested model was supported by findings in Papers II-VIII.The experimental findings in Papers II-VIII were discussed in terms of ash transformation reactions. The fuel design choices made to investigate the effect of phosphorus in particular on ash transformation reactions were high-lighted. Addition of phosphoric acid to woody-type and agricultural biomasses showed that phosphate formation has a large influence on the speciation of Si, S, and Cl. Co-combustion of a problematic agricultural residue with other biomasses showed that the relation between phosphorus, alkali and alkaline earth metal content is important. Co-combustion of biosolids with wheat straw was shown to greatly improve the combustion properties of wheat straw.It was suggested that fuel analyses should be presented using molar concentration (mole/kg) in diagrams based on ash transformation reactions and elements forming Lewis acids or bases. This may facilitate the assessment of the combustion behaviour of a fuel. Some comments were made on fuel design and additives, specifically pointing out that phosphorus content should always be carefully considered in relation to alkali and alkaline earth metals in fuels and fuel blends.
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| 4. |
- Skoglund, Nils, 1979-, et al.
(författare)
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Combustion of biosolids in a bubbling fluidized bed part 1 : main ash forming elements and ash distribution with a focus on phosphorus
- 2014
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Ingår i: Energy & Fuels. - : American Chemical Society (ACS). - 0887-0624 .- 1520-5029. ; 28:2, s. 1183-1190
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Tidskriftsartikel (refereegranskat)abstract
- This is the first in a series of three papers describing combustion of biosolids in a 5-kW bubbling fluidized bed, the ash chemistry, and possible application of the ash produced as a fertilizing agent. This part of the study aims to clarify whether the distribution of main ash forming elements from biosolids can be changed by modifying the fuel matrix, the crystalline compounds of which can be identified in the raw materials and what role the total composition may play for which compounds are formed during combustion. The biosolids were subjected to low-temperature ashing to investigate which crystalline compounds that were present in the raw materials. Combustion experiments of two different types of biosolids were conducted in a 5-kW benchscale bubbling fluidized bed at two different bed temperatures and with two different additives. The additives were chosen to investigate whether the addition of alkali (K2CO3) and alkaline-earth metal (CaCO3) would affect the speciation of phosphorus, so the molar ratios targeted in modified fuels were P:K = 1:1 and P:K:Ca = 1:1:1, respectively. After combustion the ash fractions were collected, the ash distribution was determined and the ash fractions were analyzed with regards to elemental composition (ICP-AES and SEM-EDS) and part of the bed ash was also analyzed qualitatively using XRD. There was no evidence of zeolites in the unmodified fuels, based on low-temperature ashing. During combustion, the biosolid pellets formed large bed ash particles, ash pellets, which contained most of the total ash content (54%–95% (w/w)). This ash fraction contained most of the phosphorus found in the ash and the only phosphate that was identified was a whitlockite, Ca9(K,Mg,Fe)(PO4)7, for all fuels and fuel mixtures. With the addition of potassium, cristobalite (SiO2) could no longer be identified via X-ray diffraction (XRD) in the bed ash particles and leucite (KAlSi2O6) was formed. Most of the alkaline-earth metals calcium and magnesium were also found in the bed ash. Both the formation of aluminum-containing alkali silicates and inclusion of calcium and magnesium in bed ash could assist in preventing bed agglomeration during co-combustion of biosolids with other renewable fuels in a full-scale bubbling fluidized bed.
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